As a sign making cnc machine user, experts at Front Signs, a commercial sign making company in Burbank, CA are eager to share their knowledge of expert cutting techniques used for various materials in the fabrication of business signs.
Get all the insights from industry specialists and learn the best machines for cutting each material.
Below, we’ve selected the best cutting techniques for the most popular materials.
Among the most rigid materials in the signage industry are aluminum and dibond. Both are used for various applications from outdoor advertising to interior decoration.
In order to cut aluminum or dibond sheets into custom shapes, we recommend using a powerful CNC router.
The tooling that’s used can change based on the design but overall, the CNC router is the best machine for cutting rigid materials.
The CNC router is a universal tool for cutting and engraving various types of rigid materials.
Compared with other cutting machines, the CNC doesn’t deform the aluminum edges and it’s powerful enough to cut through thick materials.
To achieve better results and make the tool as effective as possible, using shorter tooling is the best practice. This will provide more stability to the blade and ensure high accuracy in the cutting process.
Another tip for beginners using a CNC router is switching the direction of the rotation.
Sometimes you may notice that both sides of the finished product are not identical, making one side look better than the other.
You can fix this by switching the direction from climb side to conventional side in the process of cutting. With some trial and error, you’ll be able to master the CNC router to provide precise cutting on all kinds of materials.
The best substitutes for glass are acrylic and lexan. They’re used for various applications from decorative and functional to promotional. Both materials are more durable and impact-resistant compared to glass and serve as a versatile medium for fabrication purposes.
The machine recommended for cutting acrylic and similar plastic materials is the powerful CO2 laser cutter. The cutter increases production speed by precision-melting the plastic material, providing it with clean cut edges.
Another great technique for yielding perfectly polished edges on acrylic is using a slow cutting speed with the powerful laser beam. With this technique, the laser has enough time to melt the material and provide a perfect finish. To achieve better results, using pins to elevate the acrylic on the cutting board is good practice. This will eliminate any chance of having grid marks imprinted onto the material.
Finally, using the red pointer on the machine is highly encouraged for precision cutting along ornate details. You can turn it on and off when needed. This is especially helpful for beginners to determine exactly where the laser will cut.
Digital Cutter for Foam Core Materials
Foam cores are lightweight but relatively sturdy materials used for promotions, decorations, presentations and many other purposes. Some of the most popular types of foam core materials are foam board, gator board and ultra board. A digital machine is a perfect tool for cutting all kinds of foam core materials. It’s a multifunctional computer-controlled machine that comes with a pen, creasing wheel and cutting tools to provide accurate designs. The machine has universal blades for different cutting techniques such as die cutting, kiss cutting and beyond.
What makes a digital cutter the best option for foam core materials is the fact that unlike some other machines, a digital cutter doesn’t heat the material. Also, the digital cutter doesn’t need to apply heavy pressure on gentle materials like foam board. This prevents the materials from being damaged in the cutting process.
For precision cutting, it’s highly recommended to use its crop mark sensor. When you apply this option in the print file, the machine can detect the ‘cutter guides’ for the design. It then uses them to move the blades over the applicable areas without going over the edges. This results in highly accurate contour cutting
Plotter Machine for Adhesive Vinyl and Static Cling
Vinyl and static cling are thin adhesive materials often used for application on walls, windows, cars and other smooth surfaces. A plotter machine is the best tool for cutting thin materials such as vinyl. It’s ideal for contour cutting and it can cut even the most elaborate details of a design.
The best technique for cutting vinyl using a plotter is to cut the material with the blade barely touching the backing carrier. You do this by learning how to set the right blade depth, after which you’ll be able to provide a clean cut on any vinyl material.
All you need to do is adjust the blade of the plotter to make it cut through the vinyl and stop right where it touches the backing carrier so it doesn’t go any deeper. You can test the settings on a small piece of material to avoid wasting a large sheet of vinyl. This cutting technique also decreases the force on the blade and prolongs its lifespan.
The above information is intended as a guide for beginners to gain insight into various cutting machine and material combinations. We’ve learned all the ins and outs of each cutting machine through years of experience. We hope that this content will be helpful for your future endeavors with cutting machines.
Any question, do not hesitate to let us know. Hope cutting machine speed up your production.
https://www.omni-cnc.com/wp-content/uploads/1K7563SQ9Z2T_6@1RX.png363635omnicnchttps://www.omni-cnc.com/wp-content/uploads/omni-cnc-logo-222.pngomnicncBest Cutting Techniques for Popular Materials
A CNC router can create unique, intricate & visually stunning signs that are next to impossible to achieve with traditional methods. You can use the CNC routers for digital cutting, routing, and digital finishing through a visual registration system.
With plenty of brands in the industrial market, you probably wonder which is the best CNC router brand to avail the above benefits and increase your business’s bottom line, right? Don’t worry; here in this article, we’ll be enlisting five top-ranked CNC router brands for sign making with their detailed review; read on to find out.
1. Omni Channel CNC Routers
Omni Channel —a globally recognized CNC router brand—offers high-end CNC routers for indoor & outdoor sign and graphic cutting with precision. Their machines are engineered for engraving, inlays, 3D carving, etc., on plastic, aluminium, composites, wood & other materials. These CNC routers can seamlessly create complex or intricate signs.
All of their CNC routers are manufactured keeping in mind individuals who haven’t used a CNC router ever; these machines are user-friendly, and no technical knowledge is needed.
Omni Channel’s CNC routers deliver a high level of precision, which is indispensable for sign making, as every minute detail is visible. Omni Channel’s CNC machines’ key highlights include smooth edges, fast cutting & high durability. Their CNC routers are built with a better sturdy design & reliability.
Their top-selling CNC routers for sign making include Omni1224, Omni1212, Omni1690, Omni4040 & Omni3030.
Difference
Omni1224
Omni1212
Omni1690
Omni4040
Omni3030
Working Size
1200*2400*160
1200*1200*160
600*900*120
400*400*80
300*300*80
Working Speed
4m/min
4m/min
5m/min
7m/min
4m/min
Spindle Power
2.2kw water-cooling spindle, 24000rpm
1.5kw water-cooling spindle, 24000rpm
1.5kw water-cooling spindle, 24000rpm
1.5kw water-cooling spindle, 24000rpm
800w water cooling spindle, 24000rpm
Max. Rapid Travel Speed
6.5m/min
6.5m/min
8m/min
10m/min
6m/min
Do connect with the Omni Channel’s sales engineer to discuss your requirements; based on that, they would advise you on the right machine configuration. Get a FREE quote today at +86-531-89003210/+86-531-85669100.
ShopSabre is another renowned brand for sign making CNC routers; those are perfect for hobbyists and top-manufacturers in the sign & carving industries.
Whether you are working with brass, plastic, wood, acrylic or foam, ShopSabre’s broad range of CNC routers will cover all your sign making needs.
Their sign making CNC routers are equipped with advanced features such as ADA signage capabilities, multiple tool capabilities, vision recognition systems, and tangential knife systems. The CNC machines don’t require any installations, further easy-to-operate. They manufacture three series of CNC routers: IS-M series, Industrial Series (IS) & Pro Series.
The IS-M series is the first CNC routers to come equipped with advanced Mitsubishi M8 Series Control, which adds speed and performance. Their IS-M series range of CNC routers is perfect for all high-accuracy, high production or heavy-cutting jobs.
Next is the Industrial Series (IS). As the name suggests, the Industrial Series (IS) selection of CNC routers is the most advanced sign-making machine in the US. Each CNC router in this range is Aerospace milled, laser calibrated, and FEA engineered to ensure a high level of accuracy and true precision.
And, finally, the most popular series of ShopSabre is Pro Series. This series is known to provide improved technology, longevity, and as well as power. The Pro Series is better than the other two series because of its amazing upgrades in force, durability & technology. 100% American made construction with lifetime construction support.
With headquarters in Burlington, Canada, AXYZ is a globally trusted brand for designing and developing the most comprehensive range of CNC machines apt for sign making. The flexibility of their machines enables commercial sign fabricators to deliver dimensional signage in one day. They are equipped with high-performance cameras, which are mounted on its head to ensure best-in-industry standards precision.
The company has achieved a significant foothold in the international market on the back of top-quality output at reasonable prices. They manufacture five series of CNC routers: The Infinite series, Pacer Series, Trident Series, PANELBuilder & Z series.
The Infinite Series is best-suited for wood making, metal & plastic fabrication, and sign making. TheTrident Series have CNC machines that proffer the innovative hybrid CNC cutting solution.
These are the most versatile machines compatible with foams, vinyl leather, gasket to acrylic, non-ferrous metals, and thickness up to six inches.
Next is the Pacer Series. This series’s CNC machines are powerful and designed for heavy-duty operations such as plastic fabrication, Aerospace, and metal applications under high pressure.
The PANELBuilder series is the most preferred option for aluminium along with metal composite.
And, finally, the Z series is a low-cost CNC machine range for hobbyists.
Laguna Tools is a trusted name in the sector of high-grade industrial tools. With headquarters in Irvine, California, their machines are designed to align with your specific signage needs.
Their CNC machines offer a wealth of advantages in sign making, from high efficiency in production to unmatched precision in cuts. Another advantage of opting for Laguna Tools CNC machines is that they deliver cleanly-cut materials. These machines are effective with plastics, wood, and non-ferrous metals. Their multi-tool series comes with sophisticated knife technologies and configurable spindles for CNC sign making.
Laguna Tools offers three popular range of CNC machines for sign making: Automated Machinery, Industrial machines & Classic Machinery. The CNC machines in the Automated Machinery range vary in terms of sizes and features. Each machine offers an unmatched cutting angle for sign making.
They offer the option of choosing the axis according to your preference. The Industrial machines are powered with fibre laser technology for various metals, aimed to make the operation efficient & smoother. The machines in the range help in lower operational costs and reduce maintenance.
Most of these CNC machines are automated. Finally, the Classic Machinery range includes the lathe, bandsaws, sanders, and shapers machines.
Last but not least is the Zentoolworks CNC machines. Based in Concord, CA, USA, they manufacture low-maintenance CNC machines specially for sign making.
Their CNC machines are best-suited for heavy-duty applications, both by skilled professionals and newbies with limited knowledge. Their CNC machines are easy-to-operate.
They have six top-rated CNC machines for sign making, including Zen tool works 7×7 F8 CNC Machine, Zen Toolworks 7×12 CNC Machine, Zen Toolworks 12×12 CNC Machine, ZenCNC Vision One & Ultimate CNC Package. The Ultimate CNC Package is the best machine as it delivers a high level of precision and a large cutting area.
In the end, in terms of quality, accuracy & features, Omni Channel’s exclusive range of ingenious
CNC machines hold the edge over its market rivals. For more information, click here.
If you’ve any queries or doubts regarding the CNC machines by Omni Channel, do contact the technical support team at +86-531-89003210/+86-531-85669100 or Inbox your query at sales@omni-cnc.com -we’re happy to serve you the best.
10 products can make by cnc router for inspiration.
Let’s begin.
What is CNC Router?
If you don’t know what a CNC router is, let us explain. A CNC router is a computer-controlled machine used to drill, mill, cut, and carve different materials. They are designed to operate at high speeds using rotational speed as the driving force in making cuts.
Many industries use CNC routers. These include woodworking, medical, pharmaceutical, transportation, aerospace, food and beverage, and so much more.
Simply put, any industry that needs precision in its components has switched to CNC routers. That is because it is possible to achieve the highest accuracy and precision in manufacturing with a CNC router, and that too in the least amount of time.
CNC routers have quickly become an indispensable part of many industries improving both productivity and profitability. Have you have been thinking of starting your own business? There are several business ideas that you can explore with a CNC router. The best part, these businesses require very little investment and can be quite profitable too.
Can you make good money with a CNC router?
As we said, CNC routers are used in a wide variety of industries. This means that there are ample job opportunities for CNC machinists. These professionals are in high demand in several countries of the world as more and more industries switch to CNC routers for greater precision and accuracy.
CNC machinists in the US can easily make about $40,000 a year charging about $18 to $25 an hour. Those with advanced skills can even charge upwards of $50 an hour. Whether you work for an employer or freelance, being a CNC machinist can be a good way to earn a handsome income.
CNC routers improve product quality due to their high level of precision, accuracy, and efficiency. They are also cost-effective and safer than manual machines.
CNC machines also help you save a considerable amount of time by doing large volumes of complicated, intricate work in the least amount of time. Using CNC routers can help you take up more technically complicated projects, or more business, helping you earn more in the long run.
Here are a few tips you can use to increase your ability to earn more using CNC routers:
• Select the right CNC router
Different industries use different CNC routers. For instance, the furniture industry mostly uses the 4×8 CNC router. Using the right router for your business will help you cut down on labor costs, save time, and increase productivity.
If you are looking for the best company to buy CNC routers, check out OMNI CNC. They provide exceptional quality products. Their machines are designed to reduce waste, eliminate errors, and improve overall productivity.
You have never worked with CNC routers before? Don’t worry. OMNI CNC offers installation and training worldwide. You may check out OMNI CNC for placing your order today.
• Choose the right product
If you want to start a CNC business, it is important to start with the right products. You can either choose to manufacture a product based on your technical skills, or one that has high market demand.
• Use cost-effective materials
In a new business, it may be a good idea to cut overheads without compromising on quality. Use good quality but cost-effective materials so that you can produce high-quality products without denting your profitability. You may even tweak your design to save on raw materials.
• Consider manufacturing in bulk
The biggest benefit of manufacturing in bulk is increased productivity. You can produce larger volumes in less amount of time improving the cost-effectiveness of your business.
• Use a small table-top CNC router to manufacture at home
If you are just starting out, you may not have the resources to invest in workers. You can use a small table-top CNC router to manufacture products at home to save costs.
• Use CNC CAD-CAM software for better quality products
There are several cheap CNC CAD-CAM software available in the market you can use to improve the quality of your products.
Some of the best CAD and CAM software are:
– AUTOCAD
– Solidworks
– Sketchlist 3D
– MeshCAM
– One CNC
– MasterCAM
CNC routers are available in different sizes, from the big ones to the ones that fit right on top of a table. Here are some products that you can make using your CNC router, helping you explore business and money-making opportunities.
1. Clocks
Every house and office has a clock, creating huge market demand and acceptance from consumers.
Snowboarding is another popular outdoor sport, and its popularity has now begun surpassing skiing in some countries. For those with a designing background, making snowboards with a CNC router is not difficult at all.
Kids love toys, but wooden toys are also popular as home and office décor. This business requires little investment but has the potential to return big profits.
With a CNC router, you can start a bookends business for less than $500. You can even make them with recycled material to cater to consumers looking for more eco-friendly options.
Don’t we all have wonderful childhood memories of playing in a sandbox? They are still extremely popular, and you can go the extra mile by designing theme-based sandboxes like race cars or outer space.
Millions of products are manufactured and shipped in packing crates every year. It is a pretty easy business to start, and you could have an endless supply of customers.
Patio covers are an inexpensive way to add to the beauty of a house. It can also be a profitable business venture, where you could target homeowners and commercial businesses like cafes.
There are endless opportunities for creating products using a CNC router. You can choose a product depending on your budget, to begin with.
Here are a few tips you can use to sell your products:
– Leverage Social Media
Social media platforms like Facebook, Instagram, and YouTube can be used by new and small businesses to market and sell their products. It is very easy to create an account on these platforms and begin selling straight away.
– Start a blog about your new business
Statistics reveal that businesses that own a website or blog do more business than those that don’t. Use your blog to give out more information and educate your customers about your products and services. Make sure to use SEO friendly keywords so that your website or blog features right at the top during Internet searches.
– Sell on Amazon, eBay, and Etsy
Amazon, eBay, and Etsy are online marketplaces that you can use to sell your products. If you are a beginner, these websites have great seller support to guide you through the whole process.
– Partner with a related business
Partnering with a related business that could use your products could be a great way to market and sell your products. For instance, if you manufacture surf, you may consider partnering with a business that provides surfboarding lessons. These businesses can recommend your products to their customers increasing your client base and sales.
There is a world of business opportunities that you can explore with a CNC router. If you have a tight budget, you can buy a CNC router that takes up a small space in your home. Whether big or small, a CNC router is an excellent investment.
OMNI CNC is the best CNC router manufacturing company providing high-quality machines with exceptional workmanship. If you want to buy a CNC router, visit OMNI CNC to check out one of theirs.
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CNC routers are becoming extremely popular and are being extensively used in several industries. For those wondering, what is it- a CNC router is a computer-controlled cutting machine that aids production and streamlines the manufacturing process.
Why are they so popular? CNC routers offer efficiency and accuracy, eliminating unnecessary waste in the manufacturing process. They are reprogrammable and flexible that makes them perfect for the fabrication process.
So, where should you get your CNC router from? In recent years, China has built a formidable reputation in the machine business. By importing from China, you get high-quality machines at very affordable rates, increasing your business’s cost-effectiveness.
China also manufactures a large variety of CNC routers. CNC routers come in various sizes depending on the industry they are used in. For instance, if you are in the woodworking or sign-making industry, the 4×8 CNC router may be more suitable for you.
CNC routers are becoming extremely popular and are being extensively used in several industries. For those wondering, what is it- a CNC router is a computer-controlled cutting machine that aids production and streamlines the manufacturing process.
Why are they so popular? CNC routers offer efficiency and accuracy, eliminating unnecessary waste in the manufacturing process. They are reprogrammable and flexible that makes them perfect for the fabrication process.
So, where should you get your CNC router from? In recent years, China has built a formidable reputation in the machine business. By importing from China, you get high-quality machines at very affordable rates, increasing your business’s cost-effectiveness.
China also manufactures a large variety of CNC routers. CNC routers come in various sizes depending on the industry they are used in. For instance, if you are in the woodworking or sign-making industry, the 4×8 CNC router may be more suitable for you.
How can a 4×8 CNC router benefit manufacturers?
What exactly is a 4×8 CNC router? It is a CNC machine with a table size of 4-foot x 8-foot, 48″ x 96″ or 1300mm x 2500mm. So, the 4×8 refers to the dimensions.
It is an excellent wood carving machine mostly used for cabinet making, wood door making, sign making, and furniture production. It can also be used to produce more intricate products like musical instruments and interior and exterior decorations.
4×8 CNC routers are also used for engraving different materials like copper and aluminium and also for cutting artificial stone, acrylic, PVC, and other plastics. It is also a popular plate processing machine for manufacturing gusset plates, stairs, PCB, epoxy raisin, base plates, insulation parts, and stiffeners or brackets.
Manufacturers need to choose the 4×8 CNC router as it has several benefits, including:
• Impeccable execution and downtime reduction
A 4×8 CNC router can achieve almost any complex or intricate design due to its flexible cutting approach. You don’t need to spend hour after hour to achieve the desired outcome. The machine speeds up execution and reduced downtime, significantly improving the effectiveness of your manufacturing business.
• Increases productivity
A 4×8 CNC router can produce intricate designs in the least amount of time, significantly increasing productivity. With a CNC router, you can do the same volume of work in less time with lesser workers.
• Better finish
A 4×8 CNC router delivers elaborate designs and carving with flawless precision and finish. The quality of your products increases exponentially, creating improved customer satisfaction and relationships.
Benefits of choosing China for importing 4X8 CNC routers
In recent years, China has solidified its reputation as the manufacturing hub of the world. Many businesses are sourcing goods, equipment, and machinery from China due to their high quality and affordable prices.
If you need a 4×8 CNC router, you must consider importing one from China. Here’s why:
• The prices are unbelievable. You will be able to save a tidy sum of money by sourcing machinery at extremely affordable rates from China.
• You can get some exceptional quality machinery from China, contrary to what many people believe. You need to choose the right company, one that has stringent quality checks, and you can have the best quality machines at never before rates.
• Importing machinery from China is easy, with easy clearance and easy transportation.
• When you buy high-quality machines at cheap rates, you can considerably improve your profitability and margins.
Factors to consider when selecting a CNC router manufacturer from China
There are amazing advantages of importing CNC routers from China. But how do you ensure that you select the right manufacturer?
Here are a few tips:
• The manufacturer you select must have several years of extensive experience in CNC router manufacturing.
• Check for the types of companies that they deal with. The more companies they deal with in your industry, the better suited they are for your business.
• Check for the models of CNC routers they manufacture. The wider variety of models they manufacture points to their high-quality workmanship in CNC router manufacturing.
• Take the time to go through customer reviews, not just on the company website but also on the Internet. You will get a feel of what other customers think of their products and services and whether they will be a good fit for your business.
• Seek quotes from different manufacturers. However, you must remember that the cheapest is not always the best. If the price is too low, the manufacturer may need to cut corners that are bound to affect the quality of the product.
• The manufacturer you choose needs to meet the safety standards of your country. Make sure that the customer has all the required certifications for CNC manufacturing.
• Choose a manufacturer that is licensed to export to your country to avoid unnecessary hassles in transportation.
• The biggest charm of sourcing from China is affordability. You may be surprised by the amazing discounts you may get. Many manufacturers also give you good deals on repeat orders.
One of the best CNC router manufacturing companies in China that check all the boxes above is Omni CNC. OMNI CNC has received glowing testimonials from customers all over the world for their product quality, research, customer service, and workmanship.
OMNI CNC manufactures CNC routers for the Wood Working Industry, Sign & Graphic Industry, Stone Working Industry, and Metal Working Industry. They also offer affordable rates and great discounts. Contact OMNI CNC for more information on the latest deals and discounts.
A step-by-step guide to importing 4X8 CNC routers from China
Importing 4×8 CNC routers from China is not as difficult as most people, especially those new to sourcing, make it out to be. You need some basic logistics knowledge, and you can have your machine shipped to you with no hassles.
Here is a step-by-step guide to importing machinery from China:
• Know the import regulations of your country
Different countries have different regulations for importing machinery from China or other countries. You must make sure that you meet the import requirements. For instance, if you are importing to the US, your Social Security Number or your company’s Internal Revenue Service Number is enough. However, for importing to Canada, you must first obtain a Business Number issued by the Canada Revenue Agency.
• Make sure the products you want to import are permitted in your country
Different countries have different guidelines and requirements for permitting the import of machinery in the country. Make sure the machinery you wish to import meets the safety requirements of your country.
• Find a manufacturer and place the order
Choose a manufacturer that produces high-quality machines, and also meets the safety guidelines of your country. Be sure to check that the manufacturer has the required certifications for CNC router manufacturing.
• Arrange for cargo transport
When arranging for shipping your machinery, make sure you factor in container fees, packaging, terminal handling, and broker fees. Choose a good freight forwarder that offers a quote within your budget. Check How We Delivery CNC Router Machine To You
• Track your cargo
Shipping internationally takes time. Be sure to check with your freight forwarder the average time taken and prepare for the arrival accordingly.
• Receive your shipment
When your machine arrives, have your customs broker clear it through customs and other requirements. Once everything is clear, you may pick up your shipment.
OMNI CNC is the best company to buy CNC routers from China, not just for their exceptional quality routers, but also because they provide buyers a seamless importing experience. They pay personal attention to each buyer guiding them every step of the way and ensuring that CNC routers are ready for importing when the client needs them.
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The Abrasive water-jet cutting technique utilizes an abrasive particle —such as garnet— added to a high-pressure water stream for efficiently cutting through a hard material. The abrasive particle is inserted in the water-jet machine’s nozzle.
When the machine is in operational mode, the abrasive particle cuts the material, and the water’s role is to accelerate the particle suitable for cutting. As the pressure of water increases, the cutting efficiency also improves.
An abrasive water-jet cutting machine is optimal for all kinds of thicker & rigid materials such as plastics, stones, and metals. It is easy-to-set-up, and fixtures are assembled in a few minutes, and no specialist training is required for operating this machine.
With an abrasive water-jet, you can expect fast cutting, enhanced productivity, and quality parts.
Are you planning to buy an abrasive water jet cutting machine? Then, you must read on, as in this article, we’ll be putting forth things to consider making the right purchase decision.
1. What Grit Size You Need?
First things first, decide on the right grit size when in search of an abrasive water jet machine. Although this may appear straightforward, it involves complete science that revolves around the performance of the cut you desire.
For precise cutting, opt for smaller grits, whereas large grits ensure productivity, but the cutting will be much rougher. Smaller grits are priced higher than the large grits.
If you are hoping that no secondary finishing procedure is necessitated, then selecting appropriate size grit is vital. A smaller grit produces a more delicate & cleaner finish compared to a larger grit.
In simple words, polished finish that is aesthetically pleasing requires a much smaller grit size.
2. Is There a Need for a Taper Compensation Head?
Taper compensation is unarguably a misnomer out there. But does it work? The answer is yes if you tilt the jet stream before it penetrates the material. The slight taper in the edges of the water-jet machine transfers onto the scrap material to produce a straight edge on the part surface.
For taper compensation to work, the material needs to be perfectly flat. Further, you require a cutting head that allows tilt movement, rotation, lift, — or commonly known as the taper compensation head.
However, taper compensation heads experience damage from inadvertent operator errors or material tip-ups, leading to costly downtime and price-hefty repairing bills.
The final verdict is to opt for a water-jet machine with a taper compensation head if you have a regular flow of jobs requiring straight product edges. Otherwise, it serves no purpose.
3. Is the Ultra High-Pressure Pump System worth it?
Over the past two decades, water-jet technology has developed significantly for betterment. Buoyed by new materials and upgraded machine engineering, we now have the pressure pump systems exceeding 100KPSI mark.
While, these ultra-high pressure pumps escalate the speed of cutting, but they do come at a premium price:
The price of high-pressure pumps is 20-50% higher than conventional pumps.
The components needed to deliver high-pressure through the pump must be of high-quality, which means increased upfront cost.
The maintenance involved is much more frequent as the machine components wear down because of the ultra-high pressure water.
In real-world applications, the manageable level for an ultra-high pressure pump is between 60 to 70k, to prevent premature damage to the other machine components and extend seal life.
4. Is There a Need for Recycling the Water?
You can add a water recycling system to your water-jet cutting machine to prevent water wastage, but it comes at an hourly cost of $7-9. A water recycling system comprises pumps, water tanks, DI resin contains, staged filtration, and a chiller, and all these components require heavy maintenance to guarantee optimal performance.
The final verdict is buying an abrasive water-jet machine that comes with a water recycling system, only if mandatory as per law in your state.
5. Does Water Quality & Temperature Have a Role to Play?
Yes, they do. The municipal water quality, especially the particulates that it may contain, varies largely from one city to another. Any suspended material in the water can cause significant damage to the jewel present in the spray nozzle; the concentrator in the nozzle can cost somewhere between $80 to $800.
Water temperature is also an essential factor; overly warm water can cause deterioration of the water-jet machinery and interrupt the production.
Consider an abrasive water-jet machine with inbuilt filters to eliminate unwanted particles in the water and then run the water through the chillers to ensure optimum temperature of 45F or 7-degree celsius.
6. Is There Need for Undergoing Professional Training to Operate The Machine?
Typically, operating a water-jet cutting machine is not complicated, basic knowledge of how it works is adequate, and with practice, your team will master the skills to achieve the best results.
Omni CNC—A Premier Supplier Of Precision Water-jet Systems
Buying a functional abrasive water jet cutting machine that fits your budget requires a lot of planning and research, but you can escape this by reaching out to experts at Omni CNC. They’ll carefully understand your requirements, expectations and budget and make an honest recommendation based on their years of practical industry knowledge and vast experience.
At Omni CNC, we design & manufacture value-for-money water-jet machines for cutting stone, marble, glass & special metals. Our high-performance water-jet machines are equipped with premium-quality components to ensure durability and minimal upkeep.
Our water jet cutting machine is available in several configurations and sizes to meet your specific production requirements and budget.
https://www.omni-cnc.com/wp-content/uploads/omni-cnc-logo-222.png00Authorhttps://www.omni-cnc.com/wp-content/uploads/omni-cnc-logo-222.pngAuthorWhat to Consider Before Buying an Abrasive Water Jet Cutting Machine?
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Did you know that in any given year, there are between 17 million and 35 million avid surfers riding the waves? When it comes to paddle boarding, the US alone has over 22 million stand-up paddle boarders. And don’t even get us started on fishing– it’s the third-most-popular pastime in the world today.
It is this extreme popularity that has made water sports like paddle boarding, surfing and fishing extremely lucrative industries – particularly for board manufacturers. But just offering boards doesn’t help you get customers. Surfers, fishermen/women, and paddle boarders are extremely discerning about the quality of equipment they choose, and you’ll need to raise your production quality standards to meet their needs.
Top 10 qualities customers look for in a water sports board
Just like any other water sport, fishing, surfing, and paddle boarding come with their own dangers. While the fatalities may be lower compared to other sports, they can turn dangerous if the correct boards aren’t used.
But a board is considered “correct” when it is built the right way. This is why manufacturers need to construct boards using specifications that offer buyers safety, convenience and enjoyment. By doing so, you will be positioning yourself as the premier manufacturers of premium-quality paddle/surf/fishing boards.
Surfers, stand-up paddle boarders, and fishermen/women consider ten important criteria when purchasing their boards:
Material:
When it comes to materials, all three water boards work great when made in composite foam. This material is light-weight, very buoyant, and quite thick. This offers protection, comfort, and convenience to the user. Other materials that water sports boards can be made of include plastic, Kelvar, wood, and epoxy fiberglass.
Hull design:
If surfboards and stand-up paddle boards are being purchased, customers look for planing hulls. These hulls are flat and wide and glide over the water, giving more stability to the user. Fishermen/women choose either the planing hull or displacement hull, depending on the type of water they intend to fish in and how much speed they need.
SUP width:
People with better stability & balance often choose to go for boards with a narrower SUP width because it offers faster speed. Typically, this will be between 32-34 inches for paddle boards and 18-22 inches for surfboards.
Length, height, and weight of the board:
Fishing planer boards are usually 8”-12”. Surfboards are usually 6’2”-7’2” and can sometimes be longer. Paddle boards are usually 10-11 feet in length. But again, these can vary depending on whether the speed is important to the user or stability. In terms of weight, lighter surf, paddle, and planer boards are better because they don’t drag as much in the water.
Volume & thickness:
Surfers typically look for surfboards that are 2¼″- 3¼″ thick, and paddle boarders look for paddle boards that are 5”-6” in thickness. Planer boards generally come in small sizes. But they must be heavy, so they’re not overturned by the fast movement or rough fish.
Fin set up:
People who use water sports boards in calm water and with limited movement can choose a board with less than three fins. But if they want to use the board in rough water or use the board extensively, then 3-5 finned boards are better.
Construction
The tail shape, nose shape, contour of the board, and other design/construction elements depend on the personal preferences and usage of the user. These features determine the speed, stability, and ease of boarding.
Stability
When it comes to paddle and surfboarding, larger and more stable boards are needed when the user’s weight is higher. If they surf/paddle with their pets or lots of gear, then too larger and more stable boards are needed. This will prevent the boards from overturning in the water. Similarly, fishing planer boards need to be heavy and thick to be more stable or risk being turned over.
Inflatability
If the buyer is looking for soft paddle/surfboards, then the inflatability should be approximately 225-240L. But for hard boards, it should be around 175L.
Places it can be used:
One of the most important pre-requisites for surfboards, planer boards, and paddle boards is that they should be versatile enough to be used on any type of water. “All Round” boards are more-popular than single-purpose boards.
Manual manufacturing doesn’t always help board manufacturers meet all these criteria effectively. They need to use the right technology to build boards that are safe to use and enjoyable. This is where CNC Routers come in.
Five ways in which a CNC router will make you the most trusted water sports boards supplier
CNC Routers are a great and easy way to create safe water sports goods quickly and on a budget. They offer numerous benefits which both small and large-scale manufacturers will appreciate.
Some of the benefits you get by using CNC Router machines to build your water sports boards are:
Complete customizability
Do your customers want a 5-fin surfboard? What about a 34-inch paddle board made from composite foam. Maybe your customers are fishermen/women looking for a dark-colored wooden planer board. Irrespective of what material, dimension, and color specifications you require for your boards, CNC Routers can be used to manufacture a wide range of products.
Additionally, spindles on CNC Routers are capable of being run at high speeds up to 18,000rpm, making production very fast. You can easily program the Router to build you a variety of units within a short span of time. This way, you’ll be able to customize your product range to a variety of markets and become the sole supplier of all types of water sports boards for your region.
Precision
CNC machining tools like CNC Routers and CNC mills are extremely precise in their cutting and finishing. They have tolerance as low as +/- 0.01 mm. This makes the Routers extremely ideal for fashioning items like surfboards, paddle boards, and fishing planer boards, where adherence to dimensional measurements is a must. You can protect your customers – even save their lives – with your precisely-built boards.
Accuracy
It’s a known fact that hand-held machines require a very steady hand to operate. A slight slip or loss of focus can ruin the product completely, or worse, injure the user. CNC Routers don’t suffer from the same problem. They are pre-programmable devices that are fully-automated. Because there is no human intervention involved, CNC Routers eliminate any of the risks that come with hand-held devices.
Another advantage of the steady cutting that CNC Router Machines offer is the reduction of wastage. The absence of mistakes will ensure your resources are used optimally, and your composite foam material stock will last longer. This also makes your company very eco-friendly – something which new-age water sports enthusiasts appreciate.
Scalability
If you’ve been planning to scale-up manufacturing of your paddle/surf/planer boards, then a CNC Router that comes with a CNC router table will make the best investment. These router machines can work on hundreds of units of products within a few hours. They don’t require constant manual feeding or intervention and produce outputs with consistency. You only need to occasionally change the Router settings to suit the specifications of each product variant, and you’re good to go.
With their high-speed and automated functionality, CNC Routers give you the freedom to scale-up your operations with ease. You don’t have to hire too many laborers as well, instead relying on the Router to take over your production.
Trainability
Unlike some other types of manufacturing technologies which can take very long to learn, CNC Routers are relatively easy to master. By seeing an expert use the machine and trying your hand at it, you can gain an understanding of how CNC cutting works. Regularly operating the Router will make you an expert at it.
Plus, CNC Routers are very easy to maintain. If you do require any support, our team at Omni CNC is always here on hand to assist. We have over 10 years’ experience in assembling CNC machinery and are reputed as one of the best CNC Router assemblers in China. We can help your staff set-up the router at your facility, learn how to use it, and assist with any questions they have.
Conclusion
As we’ve seen, CNC Routers are extremely helpful in crafting premium-quality surfboards, stand-up paddle boards, and fishing planer boards that are
Safe to use on calm and choppy waters.
Easy to transport anywhere.
Customizable for beginners, intermediates, and experts at water sports.
Long-lasting and easy to care for.
If you’d like to see how our CNC Routers at Omni CNC can be used to make composite foam water sports board, just give us a call today. We can organize a physical or virtual demo of our machine. We have both full-size and mini CNC routers at our facility, perfect for operations of all sizes.
Contact us today to schedule a meeting or to discuss rates.
https://www.omni-cnc.com/wp-content/uploads/pexels-kampus-production-5904911-1.jpg366650Authorhttps://www.omni-cnc.com/wp-content/uploads/omni-cnc-logo-222.pngAuthorBuild Quality Surfboard? You Need CNC Machine
Made from other materials, Wall cladding and siding is a decorative material used to makes the appearance of a house, building, or, walls beautiful. Providing an artistic outlook, apart from decorating the place, wall cladding and siding and be used for both interior and exterior. Moreover, it can also assist in enhancing the structural integrity of the building while catering purposes like insulation and waterproofing.
Primarily used to stop the wind and rain from entering the building, cladding and siding is the ‘skin’ of the building used as an extra layer to safeguard the areas around chimneys, roofs, windows, and doors from thermal insulation and weather resistance. Cladding and siding can be produced from a wide range of materials. These materials can include:
Although the main purpose of cladding and siding is to provide an artistic and stylish appearance to the place it is being applied; still, the underlying, perhaps the main, purpose of cladding and siding it to cover the entire building. The best example of this is the bathroom or a coffee shop. The walls of a bathroom can be panelled while the interior of the coffee shop can be induced to provide a brick-wall effect to the cafe, hence, creating an impression on the visitor.
Besides, cladding and siding cal also is customized to pique or add interest, vibrancy, atmosphere, or something extra to add uniqueness to the area it is being used in. For instance, to create a differentiating factor between the office and the member’s lounge, one can use a comforting kind of pattern to contrast the two spaces.
2. Types of Cladding and Siding
Since cladding and siding is not a particular substance. It comprises multiple materials and the makeup of the applied cladding and siding depends on the dealer and the person choosing it. Depending upon the common choices, here are a few substances that are used in the making of cladding and siding:
● Metal
Perhaps, one of the most popular choices within the cladding and siding industry. Given the fact that metals are pretty versatile, durable, and can be installed easily allow the cladding and siding dealers to present this option to their customers. Besides, using metal also allows them to satisfy structural and functional purposes.
Composites possess the capability to emulate the most expensive cladding and sidings like that of asphalt or brick effect. Besides, it also prevents any kind of blockage on the structure it is being applied to. Also, it is beneficial for those buildings that are not capable of carrying the bulky weight of the actual stone.
Useful for aligning a particular building with the aesthetics of its neighbors, Masonry is often seen as a stone facade applied to the exterior or interior of the building. This is done to simulate the look of an exposed wall.
If you are a fan of durable finish and profoundly attractive features, then timber cladding and siding is the right selection for you. Biodegradable as you like, timber like that of green oak will naturally age with time to provide a silver-grey outlook to your building. Besides, applying this will save your maintenance cost for the next 100 years!
Demanding very little maintenance, this cladding and siding is not only cost-effective but also a perfect layer of protection against severe and unrelenting weather conditions.
Lending a good aesthetic appeal to the building, this cladding and siding is best known for providing heat and sound insulation. Moreover, it is very durable and needs almost no maintenance.
Possibly, the most popular choice in terms of metal. Aluminum is an able ally of many construction companies. Apart from adding to the aesthetic appeal of the building, aluminum also lends a protective coating around the building. Further, using this is a cost-effective option because of its unmatched durability, weather-resistant, and immunity to rust and corrosion.
As mentioned in the types, composite cladding and siding have the capability of imitating the best and expensive cladding and siding of the market. However, did you ever thought how is that even possible?
The answer to this question lies in the composition of this cladding. Also known as the fiber cement cladding and siding, this immaculate cladding is made up of fibers of sand, cellulose, and cement. Although this cladding comes in different shapes and sizes, yet, the most in-demand structure of this cladding is its sheet form. The sheet form is a horizontal board that is used to cover the exterior of a building or a house.
3. More about Fiber Cement Cladding and Siding
Ranging from 2400-3000mm in length, 900-1200mm in width, and 4.5-8mm in thickness, the sheets of fiber cement cladding and siding are mostly divided into low-density and high-density boards.
While low-density boards tend to showcase rough edges upon cutting, the same cannot be said for its counterpart which provides more cleaner and smoother edges upon cutting. Also, the thermal resistance and sound transmission differ in the two categories.
Over other materials, this composite cladding and siding have its fair share of advantages over other variants of claddings:
● Lends protection against:
○ Rots
○ Termites
● Not affected by adverse weather conditions
● Strong resistance against fire damage and warping
● Protection against water damage
● Easy to apply
● Low maintenance required
● Environment-friendly
5. Categories of Fiber Cement Cladding and Siding
There is no hiding the advantages of this segment among the interior and exterior designers. And, perhaps, this is the reason why fiber cement cladding and siding is becoming more synonymous with designing. Nevertheless, following the pattern, here are a few categories of fiber cement siding and cladding that you must consider having in your house:
1. Shakes and Shingles:
Shakes and shingles of fiber cement cladding and siding can harness facaes of various shapes and sizes. On outside, considering the wear and tear it experiences, this category has the capability to impart and intimidate wood’s appearance. Coming both in individual pieces and panels, one can notice different shapes like that of straight, thatched and wavy edges.
Butted against each other, Shiplap fiber cement siding, unlike horizontal lap siding, is installed using a groove and tongue system. Using this system, one can be assured of smooth and clean surface, a feature commonly sported by contemporary homes.
Perhaps, this is the most common example of fiber cement cladding and siding in residential arena. Also known as the dutch lap siding, this cladding features even and lond pieces that are more thicker at the bottom as compared to its top. And, this is the reason why it is installed from the bottom up while overlapping the previous siding.
If you are a fan of rustic look then this fiber cement siding is for. Vertical siding is something that lends rustic batten or a cleaner look while showcasing minimal lines.
Coming both in the vented and the non-vented style, this category of cladding allows for a better and controlled airflow through the building.
6. What to Expect from Fiber Cement Cladding
Here are a few things that you must expect regarding the performance of fibre cement cladding and siding:
1. Protection from Moisture:
Though fibre cement is not a good water-resistant, manufacturers have developed various techniques and methods that allow them to manufacture fibre cement cladding that can strengthen building’s water-resistant envelope.
2. Thermal Insulation:
With the help of thermal breakage products, fibre cement cladding and siding can offer better thermal resistance as compared to its counterparts.
7. What about Aesthetics?
Another, probably the most important, sector of discussion. Fiber Cement Cladding’s main purpose is to add to the aesthetic appeal of the building. Nevertheless, here are a few sectors that can help you assess your aesthetic appeal of your fibre cladding and siding:
1. Colour:
Aesthetically speaking, the biggest benefit of getting fibre cement cladding and siding is that the user can pick from a variety of colours. Moreover, one can also get their paints and colours customized the way in the pre-painting process. Thus, implying, one can design the way they want it to be.
2. Corners:
This is a challenge that has troubled many architects in the past. However, thanks to innovation, this challenge has been refined to ease. Implying that with the help of highly-developed cutters like that of CNC machine, one can produce flawless and smooth corners regardless of the material they are using, and, fiber cement cladding and siding is no exception to this.
8. The Overview of Cladding and Siding Market 2020
Given its characteristics and advantages, it is convenient to consider that cladding and siding is becoming a go-to option for many builders. Thus, this leads to an increase in demand for various variants of cladding and siding, which, eventually, expands its market.
To back the same, by 2016, the market was concluded at USD 70.89 billion at the end of the year. Moreover, the market is, now, projected to grow at a CAGR of 5.3% by 2025. With the increase in population and construction, of both residential and office spaces, the market is being driven with an idea of automated production and installation. This can only be backed with the possibility of using a CNC machine which is not only enhancing the rate of production but also fostering the growth of the industry.
Also, the wide availability of raw materials like aluminum, PVC, stones, steel, etc, at a reasonable price is contributing to the increase in the production levels. Moreover, consumers’ smartness and education are also helping the clause of these products. With consumers more interested than ever, they are demanding materials are light, easy to apply, and durable protective materials. To couple with this, they want the materials to be biodegradable and environmental-friendly solutions that can contribute to their wellness in the imminent future.
Other innovative ideas paired with the advancement in technology are another reason why cladding and siding are contributing more to the net growth avenues of both the CNC industry and construction industry. Considering the residential population, people now want walls that can look attractive and create an artistic vision with their vertical gardens. Hence, the increase in the demand for green panels.
● Product Insights
Materials that are highly durable and promote energy savings are going to be the center of attraction for many consumers. This is where terracotta comes into the picture. The market was already at 25% in 2016 and is predicted to outperform others by 2025. Terracotta, apart from the above-mentioned qualities, also enhances the thermal performance of the building. Besides, being a mortar-free product also makes it a favorite among the consumers belonging to the section of extreme weather conditions.
Keeping a close eye on the terracotta, fiber cement cladding and siding is creating a class of its own. With a predicted CAGR of 5.6% in the coming years, this cladding variant is the fastest-growing product. As indicated by the percentage and popularity of fiber cement cladding and siding, the panels from this range are expected to showcase a growth, in the years to follow, which will be significantly higher than its counterparts.
Conventionally reliable, PVC cladding and siding panel’s low-maintenance has found its share of lovers. With its solutions matching the requirements of waterproof decks and attractive living space, PVC cladding and siding is something that is best for those who reside in places experiencing harsh weather conditions. Moreover, as per the recent trend, the innovations have paved the way for a more durable combination of wood and plastic. This combination is engineered in factories with the help of CNC machines and is made to offer stability, adamant, and load-bearing solutions for better sustainability.
An inflammable and scratch-resistant material, ceramic is also one of those materials that have seen a rise in its demands in the cladding and siding industry. As home-owners seek more eco-friendly, sustainable, and safe options, the builders are fostering upon the prospect of making effective use of cladding and siding made from ceramic. Moreover, its resistance to extreme weather, low maintenance, and easy to clean which aids hygienic surroundings also makes it a homeowner’s favorite.
Apart from these, other materials used for cladding and siding like timber, weatherboards, glass, stone/brick show slow-growth despite their appealing and aesthetical benefits.
● Application Insights
When things centre around the application of the cladding and siding, then it is fair to say that the growth is predicted from all the sectors.
Considering the residential sector, the market marked an all-time high in 2016 with its 29.4% market share. Besides, carrying forward the same momentum, the cladding and siding market in the residential sector is expected to sport a CAGR of 5.9% in the imminent future. When considering emerging economies, like that of Asia-Pacific and Latin America, the market for cladding and siding is showing positive signs of growth in the residential sector.
Moreover, a revitalization of the housing market in North America has also contributed to the growth and popularity of cladding and siding. With a thought to provide sustainable and protective solutions, the builders are keeping a sizeable part of their budget ready for the production of cladding and siding of their consumer’s choice.
Coming to the commercial application of cladding and siding, the increase in the number of retail stores, malls, entertainment lounges, and other complexes has added to the increase in the market share of cladding and siding. Countries like China, Thailand, Malaysia, India, and Singapore are active members contributing to the increase in the market share of cladding and siding.
The potential of investors transforms start-ups into unicorns and this metamorphosis promotes the development and expansion of office spaces. Besides, the need to create a corporate headquarter in every active nation also creates a good scope for builders to play more with the concept of innovating something with cladding and siding. The need to build high architectural standards pumps more cash into the cladding section and, thus, paving way for a bright future.
● Regional Insights
The increasing popularity and sales of cladding and siding in different Asian-Pacific countries are a few reasons why builders should be excited about the use of this material. Anyhow, the Asia-Pacific region is expected to show more rapid growth in this sector by 2020. Despite the deceleration of economic growth in many countries, infrastructure is one sector that will not slow down. Since regional governments are ramping up the production for a better future, the prospect of growth for cladding and siding is going to be the driving force of the economy. To assert the same, the healthy growth of construction in the South-Asian countries accounts for the stability that is being enjoyed by the Asian market.
In North America, the revitalization of the housing market has increased its chances in terms of emerging as the next region for the growth of the cladding and siding market. A predicted CAGR of over 5% by 2025 is proof of the same. The use of BIM technology, production of prefabricated buildings, and other trends are expected to shape the construction industry into a more dynamic prospect for the cladding and siding market.
● Competitive Insights
Characterized by large and small players, the cladding and siding industry has found itself to be rapidly growing and getting more advanced, in terms of technology. Besides, the entry of big and established brands is also a big boost for its overall growth. Moreover, the existing companies are joining hands to collaborate and engage in the R&D to find more innovative and sustainable solutions for the production of cladding and siding.
Also, the growing focus on all-round provides and the increasing importance on viable eco-friendly products has forced the companies to mend their ways and think on alternate lines.
9. How Does A Multi-Head CNC Router Seamlessly Cut Large Cladding and Siding Materials?
The use of saw, notches, turret punches, and guillotines was the conventional way for crafting and designing beautiful, but not accurate, cladding and slides. Besides, the process was laborious and demanded a lot of time and effort.
Nevertheless, globalization and technological advancement ensured that the process of producing cladding and siding material went under a big makeover. Making the manufacturer’s opinion, of making a finding efficient and reliable machine, the centre of the discussion, machine maker introduced the concept of CNC machine into the market. Though synonymous with kitchen cabinets, a CNC router possesses the capability of cutting almost anything under the same. Moreover, this machine ensures that the cutting process is efficient and accurate.
Therefore, when cladding and siding manufacturers laid their hands on this machine they were astonished by the increased amount of their work. With an easy-to-use use software, quick to learn codes and feeds they were elated with their work. Besides they were able to process all types of cladding and siding materials, at a faster pace and on a more consistent level!
Before the advent of this machine, the consistency and reliability of the output were the major issues that bugged the whole industry. However, with CNC machine makers like OMNI CNC into the system, things changed for the good. They delivered a CNC Router that can handle the full sheet of the cladding material as a single piece.
Routers like Pneumatic Tool Change CNC Router made the designing process very easy. The manufacturing process only required the worker to maintain the tool path by saving the position of cutters. Furthermore, it made the process faster by supporting a system of spindles integrated to control the multi-head CNC routers from 2 to 8 pieces. The spindles worked in tandem just like a normal CNC router with an auto tool changer.
Also, the Pneumatic Tool Change CNC Router supports manufacturers to arrange different paths for different spindles/cutters. If coding is done properly, the machine will ensure that according to the instruction each cutter fulfills the function and follows the other sequentially.
The biggest benefit that manufacturers have noticed is that, while using the Pneumatic Tool Change CNC Router, the process has taken place at a rapid pace, the cutter change too takes places at a very high speed which barely accounts to 2 seconds, and the other spindle/cutter can be seen warming up for its process when the first is about to complete it’s designated task. Also, this CNC router is easy to maintain, replace, and there is no tool altering problem.
Apart from the Pneumatic Tool Change CNC Router, one can also use Synchronized Multi-Spindle CNC Router. However, this type of CNC router is usually suggested to manufacturers who mainly do batch work. This router is very competent and can complete at least 2 work pieces at a go. Apart from that, it supports almost 12 spindles which imply that the manufacturer can work on 12 work pieces at a time.
This type of router needs a z-plate to operate. Also, the thick and wide features allow the machine to stay strong and eliminate vibrations whenever a spindle/cutter hits or cuts a hard material. Thus, ensuring processing accuracy.
It is imperative to make the most of the provided material to reduce the overheads and to minimize the waste material. However, considering the number of projects one can receive one can understand that the conventional method is not the answer to keep the above aspect intact. This is where a multi-head CNC router comes into the picture and makes things easy and efficient.
10. Opt for the Best Tool and Programming for Cutting Cladding and Siding Materials
As with any other material, it is important to understand that the CNC router, despite its astonishing applications, has its limitations. And, these should be taken into consideration while selecting the router for the work. Besides, it becomes important to consider the best tool and programming to match the parameters required to produce the desired cladding and siding production.
So, to help you out, here are a few guidelines that should be followed for best output:
● Tooling:
Understanding the requirement of the material and the tool that can work on it is very important. For instance, the tool used for cutting composite cladding and siding is not the same as that of fiber cement cladding. The fact that both the cladding and siding has their set of unique properties, it becomes imperative to decide which tool to use for which material because an error in selection can impact the router in a sever manner.
Also, while performing cladding and siding, one should consider using up-cut routing tools to ensure that they have an adequate vacuum system to catch the chips and dust coming out from edges. In case you need to make mounting holes in the cladding and siding pieces, you should use drilling tools at the end of the process.
● Feeds and Speeds:
Right feeds and speeds may vary greatly depending on the material being performed. Some routers may cut at a speed of 600 inches per minute or higher while others may go down a tad slower than the mentioned speed. Hence, it is important to have a thorough understanding of the machine and going through the software program operator for choosing the correct setting.
● Cycle Time:
Wrong feeds and speeds for cladding and siding can impact the whole processing cycle by making it slower. Besides, the CNC router will face unexpected passes and will require constant monitoring. And, in case, if the first pass is not “clean” then your work may require additional and grooving cycle. Further, if it didn’t cut this then the post-routing will require you to operate manually. Thus, decreasing the quality and accuracy of your work.
The path of quality you choose for your work depends a lot on your ability to map the requirement of the material to a suitable router. Apart from that, your usage of the right tools, its feeds and speeds, and comprehension of other related factors will decide the level of your production.
https://www.omni-cnc.com/wp-content/uploads/omni-cnc-logo-222.png00Authorhttps://www.omni-cnc.com/wp-content/uploads/omni-cnc-logo-222.pngAuthorFibre Cement Cladding and Siding Enhances the Aesthetic Appeal of a Building
Which metal according to you has the potential to produce a finished product that is durable, lite, and aesthetically pleasing? Any guesses?
Of course, aluminum is the metal we are talking about. Perhaps, it will be fair to say that aluminum is a blessing in disguise. One of the most commonly used industrial materials, this metal can transform itself as per the requirement of the project. Besides, its strength-to-weight ratio also makes it ideal for the construction of trailers, roof racks, automotive parts, marine equipment, railways industry, etc.
However, while reading this, there is a chance that you might ask: Trailers and Roofracks? Yes, CNC can design that too! To ensure that support frames like that of a roof rack is strong and tenacious, CNC manufacturers use their CNC machines to craft a beautiful, light, and durable aluminum profile rack which is great for carrying sports gears like bicycles, kayaks, canoes, etc.
1. What is Roof Rack and How It is Useful?
Roofracks are manufactured to deliver world class comfort. This innovative rack is the real adventure needs. Initially, roof racks were used only by outdoor enthusiasts such as campers and bikers but today they are being added to their cars even by daily uses. Roof racks are becoming compatible with all kinds of vehicles from compact sedans to family vans. With the help of CNC router machines, manufacturing of roof racks have become easier.
Roof racks are very efficient for long adventure trips with the whole family. This rack is used to fit in the luggage when all the seats of the vehicle are occupied by passengers. There are different types and design of roof racks available in the market that has hard case enclosures and protect your valuables during harsh climactic conditions. CNC machine manufactures perfect roof rack to mount on top of your vehicle in order to address your needs and it is worthy investment. Front runner https://www.frontrunneroutfitters.com/en/za/roof-racks/slimline-ii-roof-rack-kits.html, one of OMNI CNC’s clients uses entry level CNC machine for vehicle’s roof rack. Use your vehicle’s roof rack for various purposes in daily life. Roof rack will bring you convenience of carrying your possessions.
2. Why is a Trailer and Why it is Considered to be Essential?
Trailers are usually unpowered vehicle that is towed to your vehicle. This type of trailer is mainly used for carrying or transporting goods and materials. It is considered as one of the best utility for recreational or travel purpose. Many people use such type of trailers to mobile homes with limited living facilities, where people can camp or stay have been referred to as trailers. Omni CNC’s entry level CNC machine plays an important role in manufacturing these trailers. One of its clients https://droplet-trailer.com/thetrailer/ are using CNC machine to produce trailers.
3. Why the CNC Router should be Preferred for Aluminum Profile Products Like Roof Racks
However, the only requirement for producing flawless aluminum profiled products like trailers and roof racks is that they should be cut precisely and carefully. And, this is where a CNC router comes into the picture.
As of the current times, the use of a CNC router for producing aluminum profiled products is growing immensely. Industries require a machine that can work flawlessly and produce light-weighted aluminum profiled products. Besides, they know that a CNC router can satisfy every minute detail, like that of cutting speeds, relief angle, cutting edge, etc., required for the shaping of aluminum.
For example, Front Runner https://www.frontrunneroutfitters.com/en/za/ is OMNI CNC’s client which solely works to create outdoor equipment like roof racks. Understanding that extra space in the form a roof rack at the top can save the hassle, they ensure that their customers get the toughest, versatile, and advanced range of roof rack. However, to achieve that, they ensure that their engineers use the OMNI CNC’s router to provide the smoothness and toughness to the aluminum profile outdoor equipment like a roof rack.
4. Avoid Deformation of the Trailers While Using CNC Machine
Aluminum profiling, especially that of a trailer construction, by a CNC router can raise a few issues that can hamper the outcome. Due to aluminum’s low hardness and high thermal expansion, the metal can easily lose its shape when carelessly exposed to the functions of a CNC router.
● Machining of Layered/Multiple Aluminum Alloy Plate
In case you are using an aluminum alloy plate with several cavities, you have to be very careful regarding the distribution of the force of the CNC router. The reason behind this is that any negligence from your side could end up twisting the cavity wall and, hence, destroying the metal surface. To avoid this chaos, ensure to process all cavities at the same time.
● Drilling and Milling
It is a common concern among CNC machine users. Though the cutting provided by milling cutters, to the cavity and other parts of the metal, is adequate; problems that occur during this process are variable expansion, deformation, and release of extra cutting heat. To deal with this situation, one should ensure to pre-drill the aluminum profile with a bigger tool before exposing it to the milling cutter.
5. Tips for CNC Workers for Aluminum Profiling
Once you safeguard your aluminum profile from deformation, it is important to understand that you must find the sweet spot of your alloy. However, it is worth noting that an aluminum alloy plate has a narrow range of sweet spots in comparison to woods or other elements.
Besides, aluminum has a stickiness factor. And, this is a frustrating thing for the CNC worker. Not only it reduces the efficiency of the router but also aluminum’s stickiness degrades the final product. So, to ensure that this does not happen, here are a few tips that should be considered while working with CNC router:
● Have Patience and Don’t Rush:
Although a CNC router can perform unthinkable tasks yet it is very important to be patient while constructing a trailer and other related aluminum profiled products. A CNC worker will fetch rich dividends if they can keep themselves calm and slow down the things involved in the cutting process. Allow the machine to do its magic rather than using your intellect to ruin your hard work. Ensure that you are using a perfectly sized CNC router for fetching the desired result.
● Depend on Feeds and Speed Calculator
As explained before, you need to allow the machine to handle the process instead of your intellect. This is where you need to learn about feeds and speed calculator. Using them, you can substantially reduce your stress and increase the output.
● Keep Clearing Chips
Aluminum loves to stick on the router. And, one cannot stress the need to clean the chips of the blade. Being negligent will not only cost you the project but also, considering the worst-case scenario, the CNC machine. Being paranoid regarding the cleaning of the blade is a must for CNC workers. It should be your priority to check the blade continuously despite using the vacuum dust collection system.
Besides, to improve the performance rate you can use an air blast. Fixing this to the spindle pointing right at the point where the cutter meets the metal can be a reliable option for cleaning the chips.
6. Benefits of Using CNC Machine for Aluminum Profiling of Trailers and Roof Racks
Aluminum profiling is pretty popular within the CNC industry. Apart from paying rich dividends, there is a high work satisfaction associated with this work. The fact that aluminum offers desirable and worker-friendly properties allow people to ditch other materials for this durable substance.
Regardless of all this, there are many more things that aluminum as metal can offer to a CNC machine. aluminum allows the CNC workers superior machinability. Since it is malleable, most of its grades can be penetrated by the cutting tools. Hence, it can be machined faster than other components. Besides, here are a few reasons to use CNC machining for aluminum profiling:
● Machinability
As mentioned, aluminum allows for better machinability than its counterparts. This is the reason why CNC workers prefer aluminum for constructing materials like trailers, frames, etc. Since the metal can be easily processed and cut, it easy for the CNC workers to profile the material in the desired shape in a more efficient manner.
Take for instance Droplet https://droplet-trailer.com/thetrailer/, another CNC’s top client in trailer construction. To construct a high-tech laminate trailer that is light and strong, they use an entry-level CNC router that allows them to ensure that their design meets the functionality that their customers demand from their trailer.
Moreover, the CNC machine allows for cheaper processing of aluminum profiling of outdoor equipment. As the metal can be profiled as per the requirements, without much fuss, the cost of the machining process reduces substantially and less labor and time are involved in the designing of the product.
Aside from this, good machinability and meticulous approach can reduce the risk of deformation of the material, while the cutting tool cuts through the substance. Hence, leading to better accuracy, repetition, and supports the machine in meeting tighter tolerances.
Until now, you must have been well aware of how good aluminum is. Besides, its desirable properties like that of high strength and low weight make it a CNC-friendly. Trailers, Roof Racks, Aircraft fittings, a few examples of aluminum elements that can be successfully profiled with a CNC router. Moreover, the different grades of aluminum can also serve various purposes. Grades like 6061 or 7075 can be used in the making of a wide variety of objects.
Another reason for the popularity of aluminum. An eco-friendly metal, aluminum’s recyclability helps in reducing material wastage, lessening environmental impact, and recovering the extra expenditure done for the production of the project. Besides, in the CNC machining world, recyclability is of a material considered in high regard as there is a comparatively substantial amount of waste material discharged in the form of discarded chips on the cutting tool.
7. Conclusion:
So here it was! Perhaps, this is just a little thing that you needed for your understanding. Given the application of a CNC router, there are so many options available in the market that the worker can feel overwhelmed if he tries to see things from a narrow perspective.
As for the first step, it is important to consider which router your project requires and with whom do you want to negotiate for the CNC router. You must consider CNC machining firms like OMNI CNC who have been in the market for a good duration. Moreover, the rising reputation of this CNC machining firm is worth noting. In case you are someone who wants to work with an entry-level router and have no idea how to begin your aluminum profiling. We would urge you to take inspiration from Front Runner https://www.frontrunneroutfitters.com/en/za/ and Droplet https://droplet-trailer.com/thetrailer/, OMNI CNC’s clients.
Take for instance Front Runner. With the help of the latest technology and OMNI CNC’s laser cutting machine, this team of brilliant engineers has been able to develop some very tough, versatile, and advanced range of adventure accessories and roof racks. Apart from Front Runner, OMNI CNC’s entry-level level machine has helped Droplet https://droplet-trailer.com/thetrailer/ in constructing beautiful trailers and various other outdoor equipment.
Reading this we are sure that there is a part of you that can work wonders like these two firms. However, it is all about you realizing the same. It doesn’t matter if you have an entry-level router, what matters is that you must have the courage to take a risk and work wonders on aluminum profiles like never before.
https://www.omni-cnc.com/wp-content/uploads/CNC-Entry-Level-Machine-for-Trailer-Construction.png366650Authorhttps://www.omni-cnc.com/wp-content/uploads/omni-cnc-logo-222.pngAuthorCNC Machine Make Your Adventure More Comfortable
CNC machines are nothing short of a blessing! In case you are wondering why we are saying, it is time for you to consider its uses and effectiveness. Be it boats, aluminum racks, chairs, tables, or anything under the sun, this machine has the power to transform a simple sheet of wood or metal into something extraordinary.
With precision on its side, a CNC machine takes very little time to cut the plywood and carve shapes that only one can imagine. However, the only catch here is that if you are not familiar with the working of a CNC machine, it will be in your best interest to have some patience in the early stages of operation. Doing this will allow you to understand and adjust to the coding and functioning of the machine. Thereby allowing you to design exceptional patterns.
Besides, utilizing Dxf files will allow you to eliminate the process of:
● Scarfing of plywood beforehand
● Drawing the parts or parallel line meant to be cut on the plywood
● Cutting the wood along the line for a perfect shape, CNC machine takes care of that
When done properly, CNC machines open a whole new world for the woodworker. One such possibility is the production of boats, kayaks, Canoe, and other recreational boating products. Irrespective of where you are working, home, or a shop, using a CNC machine can change the outlook of your product. Having this uber-cool technology assures that your process is effective and automated. Moreover, you can also use this machine to vouch for big projects like that of producing multiple kayaks for a racing competition.
Since you are using this machine, you will not find any trouble when it comes to drawing intricate designs. Rather, you will enjoy the process where you have to just type in a few codes and allow the machine to do the hard work. Furthermore, you will love the fact that this machine can cut and make temporary hull frames, panels, and bulkheads, and related interior joints required to make a big boat.
1. How CNC Machine is Revolutionizing Boat Making?
Although when the CNC machine was introduced into the market, it mainly made the noise for its efficiency in domestic usage. With its immaculate accuracy, the machine was able to design and install items such as countertops, kitchen cabinetry, and stairways. However, very soon, people discovered the CNC machine’s dexterity and transferred its uses to the production boat building and its corresponding parts. And, this contributed to the growth of boat makers.
So far, the boat makers considered cold molding as a very popular and important way of crafting a boat. However, they have now realized that with the help of CNC machines, they can craft things like never before. The most popular of these is using 3D design software. When combined with a CNC machine, the process of cutting and crafting ensures that the outcome of the 3D model is in tandem to the requirements of the real world in terms of both, the design and other physical properties.
CNC nesting is another feature of this machine that can help in cutting and designing things accurately. One such example is the production of extensive molds, patterns, jigs, and templates. Moreover, the turnaround time required to get this work over the line is quicker than one’s expectation. Besides, the cockpits or other recreational products related to boat or kayak building are built over jigs that undergo a level of cuts done to attain precise shape and size. These CNC cuts on the jigs allow the boat maker to create a quick setup for laminating the curved corners and sides of the kayaks or boats.
And, when it comes to boat or canoe building, and other recreational boating products of top-quality, one cannot think of any other machine than a CNC machine. As mentioned, this machine accounts for tremendous improvement. Be it hull or interior construction, every designer will assert that with a CNC machine things have become far easier than they used to be. Like all you have to do is learn to code and have a knack of feeding it appropriately, and, the software is there to take care of the rest. What you feed as a 3D model is brought to life in front of your eyes.
Perhaps, this is the reason why owners are becoming more demanding and more specific regarding the minute intricacies of boat or kayak building. Small or big, irrespective of the size of the boat, you will save your labor and don’t have to worry about the silly mistakes that were a common feature before. It is fair to say that the 3D design is a big move forward for the boat-makers over the cold molding process.
With the rapid advances in technology, things are changing very quickly. And, this is a good thing for designers and producers as they will have a better machine at their disposal. Hence, they will be more confident in their product’s finishing and have a strong portfolio of their work to showcase to their clients.
2. How does a CNC Machine Reduce Extra Labor in Boat Making?
The task of measuring the boat, creating 2D designs, and marking those patterns on the wooden boards was arduous and tedious. Also, the accuracy of getting things right was not high which undermined the hard work of the craftsman. Therefore, apart from being ancient, it is just not the technique one should focus on, especially in these result-oriented times.
For that reason, boat makers are now backing the use of a CNC machine in their industry. The measurements used for this machine helps in creating a 3D model which, eventually, comes to reality. Moreover, it is a less time-consuming process and also facilitates the replacement of parts. The use of CAD models is another thing that is important to note. With this, the user can generate the appropriate code and use it to guide the machine tools to cut in a more specific and detailed manner.
Also, the CNC router is large and is capable enough to take care of the minute but important pieces of a wooden boat. Aside from this, the software is within a reasonable and pocket-friendly bracket.
CNC router is designed to make the boat-making process smoother and efficient. With a CNC machine, the lines, which were once a method of measurement, are used for producing the 3D model of the boat. This method allows the worker to get exact measurements of the hull. These measurements can then be compared to the proposed model.
Furthermore, the designer has to feed the codes to the system and put the pieces of wood or sheet on the router table, the router then takes care of the procedure.
3. Applications of the CNC Machine in the Boat Making
Given the fact that we have discussed so many things about boat or kayak building via a CNC machine, we must understand the applications of a CNC machine in boat making. It is fair to say that over the years, the CNC industry has found itself applicable in almost every sector of our lives. From furniture to automotive to recreational boats and other components, the high-performance coupled with precision and efficient processing makes it a boat maker’s favorite to complete these task:
– Mold Construction
A boat, Kayak, or Canoe’s quality, versatility, and durability depends on its foundation. And, what’s the foundation? Without a doubt it’s Hull! Using CNC machines for the construction of hulls ensures that you lay a strong foundation. Besides, the consistency and accuracy in the edges, lines(done through CNC nesting), and identical corners symbolize a superior hull.
Once the outside mold is done, it is time to focus on trimming the deck for laying the balance the boat/kayak/Canoe needs. Moreover, it is essential to understand that the product you’re designing does not feature gaps, shifts, or uneven lines. In case you face some problem in the duration of this process, it is advisable to use a large-scale CNC router, preferably of 5-axis, to make sure that you both have smooth trims all-round.
The skeleton of the hull, ribs, and stringers define the strength and shape of the boat. These components require several production templates and space. This is the reason why one must use the technique of CNC nesting to optimize the cutting and yielding process of the placement of non-linear edges.
Although boat making dates back to more than 500 years, still, it is fair to say that the use of CNC machines has changed the way this industry once operated. With adaptive software and models facilitating effective, accurate, quick cutting, this machine is indeed a blessing in disguise.
https://www.omni-cnc.com/wp-content/uploads/How-CNC-Machines-Have-Revolutionized-Boats-Kayaks-Industry.png366650Authorhttps://www.omni-cnc.com/wp-content/uploads/omni-cnc-logo-222.pngAuthorHow CNC Machines Have Revolutionized Boats/Kayaks Industry
Yes, it’s not just about the price you pay; it’s about the machine’s impact on your work. It’s about how quickly your manufacturing has become. Perhaps, this is the reason, why many manufacturers are afraid of investing a major chunk of their revenue for a machine. They know that if they mess their purchase, there will be no turning back, at least for 10 years!
However, the rapid growth of the industry has forced manufacturers to be bold. If they want to see themselves the race, they have part ways with their pragmatic nature. Hence, they will need to join hands and reckon the force of laser technology.
1. What is a Metal Laser Cutting Machine?
It will fair to remark metal laser cutting machines as an invention of the modern era. Since its inception, the machine has helped a manufacturer is more than one way. The most thrilling way one can recall is the reduction of manual efforts along with the reduction of labor costs. Besides, considering the current COVID-19 scenario, this machine has opened new doors of possibility with its smart and efficient involvement in the production of face mask and PPE kits.
However, considering metal cutting as the core of this discussion, laser cutting has tremendously improved metal cutting, which we will discover later in the topic. The machine is configured and designed in such a way that it can process anything from elevator material, cutting auto parts, air conditioning material, fridge material, and many other materials. Likewise, it can also process soft metals, stainless steel, mild steel, carbon steel, and much more.
To cut things short, a metal laser cutting machine features a focused beam of light, in the form of laser, which concentrates energy on a small area of the metal. This leads to burning, melting or vaporizing, of the metal placed in front of the laser. Eventually, creating a hole on the surface of the metal.
2. How is a Metal Laser Cutting Machine Beneficial to the Manufacturer?
Further, adding a flavor of CNC with this laser cutting machinewill allow you to expand your work from cutting to the sophisticated engraving on delicate and precious metals. Thus, be it a complex part of the machine or artistic interior design to be crafted on a raw metal; this machine with some help from CNC can provide these benefits to a manufacturer:
• Efficient (Time and Cost):
Efficiency in work is one thing that every manufacturer demands from his machine. Given the fact that poor efficiency can severely impact the growth of a company, a metal laser cutting machine is designed to provide a cutting speed of processing metal sheets with a rate of 1-3 meters/minute.
Besides, the energy and cost of production required are lower and rate of production is much higher than the other traditional machines. Hence, it significantly reduced the cost.
• More Accurate:
Regardless of the metal used, this machine is very capable of producing accurate cuts at a higher speed. The machine is designed in such a way that it smoothens the process by holding the metal appropriately. Besides, the code fed as instructions for the metal laser cutter ensures that the process is repeatable, reliable, and there is no chance of manual error. Thus, accounting for more accurate results.
• Simplifies Complex Designs:
The metal laser cutting machine is dexterous in terms of providing designs that are complex to a human-hand. With minimum labor and more accuracy, the metalworker is just required to feed the codes, shapes, and sizes into the computer and wait for the machine to bring that alive.
3. Application of Laser Cutting Machine
When speaking about a metal cutting machine, the biggest question is: How to use it? Application of a machine plays a crucial role in determining the degree of willingness of a manufacturer in terms of investing his hard-earned money. And, with the efficiency of the metal laser cutter makes it a manufacturer’s go-to equipment. Besides, here are a few applications which are also a reason why manufacturers want to have this machine:
● Laser burn cutting
● Laser fusion cutting
● Laser remote cutting
a. Laser Burn Cutting
In this, oxygen is used as a cutting gas. During the separation, the oxygen provides extra heat to the workpiece. Hence, it localizes the oxidation process of the material’s cutting joint to accelerate the cutting process.
This kind of cutting is best suited for the manufacturing of heavy-duty materials whose appearance will undergo a continuous change due to the finishing process.
b. Laser Fusion Cutting
This kind of cutting process facilitates a virtual oxide-free cutting process rather it uses an inert gas as a cutting medium. Laser fusion cutting uses argon or nitrogen, which are reaction-inhibiting in nature, as the cutting gas at a pressure of approximately 20 bar. The inert gas cools the cutting edge by blowing the molten material out of the separating joint.
This type of cutting process is best only when the workpieces don’t go further processing after fulfilling the visual requirements of the finished material. Laser fusion cutting is best suited for thin metal sheets.
c. Laser Remote Cutting
Sublimation cutting or laser remote cutting is done on the material which is either very thin or very sensitive. This type of cutting does not involve the use of cutting gas rather it uses a laser as a source to vaporize and create fine cutting gaps on the material by removing the layers. The laser beam used is focused on the material by a highly dynamic galvo scanner. Hence, allowing the machine to attain a super cutting speed of more than 100 m/min.
The laser cuts are portrayed by very slight surface roughness and small blur. Accuracy and complex contour are something that a metalworker will not face with this kind of cutting in a metal laser cutting machine. With a smaller heat impact as compared to its counterparts, this machine is appropriate for thin and sensitive materials.
Another advantage this type of cutting offers is the reduced noise level in the production space. Besides, it also offers cost reduction options in both the sharpening and tool production zone.
4. The Technology of Metal Laser Cutting
The best part about a metal laser cutting machine is that it spoils its manufacturer for choices. Here are two types of metal laser cutting machines that are occupying the market.
● Fiber Laser Cutting Machine
● Direct Diode Lasers
a. Direct Diode Lasers
Technology is rapidly enhancing the state of the industry, and, Direct diode metal laser cutting technology is an example of that. As the name suggests, direct diode laser technology directly uses diodes for producing laser. In doing so, it eliminates the doped fiber system, which is usually seen in fiber laser cutting machine. Thus, by eliminating the middle process, this machine becomes more potent and efficient with its cutting speed for thick materials to provide superior edge quality for materials like aluminum, steel compositions, stainless steel, etc as compared to fiber.
b. Fiber Laser Cutting Machine
Fiber Laser Cutting Machine made its debut in 2008. With better cutting speed and lower operating cost, this machine uses a bank of diodes to create its laser. This laser is then amplified by a fiberoptic cable and channeled onto the surface of the metal.
With the availability of powerful lasers, this machine has demonstrated an incisive cutting speed of cutting a metal surface of 0.5 inches in thickness. Hence, it comes as no surprise to see as to why a Fiber Laser Cutting Machine is so popular in the metal processing industry. Besides, a Fiber Laser Cutting Machine is also a smart investment. The reason behind this is a fiber laser cutting machine comes with fewer moving parts or mirrors, hence, requiring less maintenance over its fair share of the warranty period.
5. Why one should invest in Metal Laser Cutting Machine?
Usually, firms opt to subcontract or lease a machine until they have completed the assigned project. Perhaps, this is the best thing to do considering that no one wants to put a large sum of money for a machine which is readily available for a short period of time. Besides, the risk of loss, in this case, is also pretty low.
However, along with your work, the demand for quality will also increase; not discounting the deadline crunch. Thus, calling for you to make a choice to invest in a metal laser cutting machine.
Amidst, the complexities and anxieties of making a heavy investment; take a look at your past expenses and subcontract, see how much you have spent or paid just to have a machine. Look at how much you could have saved, had you thought otherwise. Doing this will justify your need to bring a metal laser cutting for the house. Apart from that, it will make your manufacturing process fast and efficient. Also, not forgetting, that it will significantly reduce the labor cost.
6. Real-Time Cost of Operating Metal Laser Cutting Machine
It is genuine for a manufacturer to be a little hardheaded before or, even, during the purchase of a metal laser cutter. It is, indeed, that kind of investment! Besides, the expectations of better results are fair. However, it is important to understand the ground reality of the machine.
Regardless of what peers or different sites say, there is a real-time cost attached to this machine. The manufacturer should have knowledge of the operating cost and the level of efficiency of this machine. It is important for the owner to track the efficiency of the machine.
Hence making it imperative to find software that can trace metal laser cutter’s overall work output in comparison to the time. It is in this way, a manufacturer can determine the machine’s impact on the firm’s performance.
https://www.omni-cnc.com/wp-content/uploads/Metal-Laser-Cutting-Machine.png366650Authorhttps://www.omni-cnc.com/wp-content/uploads/omni-cnc-logo-222.pngAuthorA Metal Worker’s Guide to Metal Laser Cutting Machine
The infusion of technology into almost every sector of manufacturing has changed the world in recent times. And, its introduction in the woodworking and the interior designing sector has transformed the industry whereby making allowing it to operate at a better place. The best part of the CNC wood router is that the designers and the woodworkers are pretty happy to add this new dimension to ensure they meet the high-end requirements of their clients.
With the woodworkers embracing the technology with open arms to enhance their daily outputs, manufacturing firms like OMNI CNC are working and coming up with high-level Woodworking CNC Router. Hence, they are finding new innovative ways to redefine the industry.
Famous for cutting through various wooden surfaces, the CNC Router Woodworking has the capability of performing tasks of different machines. For instance, it can perfectly design the shapes created by a spindle molder or a panel saw.
Furthermore, a CNC router can be controlled entirely via a computer as compared to hand router. All a woodworker needs to do is to learn simple sets of coding required to run this machine. With consistent quality work, this router has the dexterity to provide identical designs with greater levels of accuracy.
A) How does a CNC Wood Router Help a Manufacturer?
Usually, at the start of their career, manufacturers and woodworkers are more comfortable with fixed-base or plunge-base router. However, with the increase in demand for the production of intricate designs, the woodworkers are forced to think of ways that can deliver quick and efficient results.
This is where they turn to the computer-based router or, as we call them, the CNC (Computer Numerical Control) wood router. As mentioned, these routers boast the capability of working and handling large chunks of materials. With incredible accuracy, these routers are perfect for cutting wood at a high speed.
If you are considering replacing your old router with a CNC one, then it is the time to do it. Withal, if you are pragmatic about adding this new dimension, try to read these features carefully which shows that a Wood CNC Router Machine is a near-perfect addition for a woodworker:
1. Improved Production Range
Industrial CNC wood routers have revolutionized the woodworking industry. This computer-controlled machine rarely produces any waste pieces and operates at high-efficiency. This machine can substantially increase the range of production of woodworking firms without requiring it to hire a qualified technician for the machine.
2. Larger Cutting Field
Be it large pieces like stair risers or small 3d carving, a CNC Router for Wood Carving is capable of producing designs that are a challenge for a standard wood router that too at a higher speed. In the case of mass production, a woodworking firm can opt for bigger CNC wood routers that have a low margin of error and produce large pieces of wood at ease.
3. Ease of Operation
Standard routing requires a woodworker to physically manipulate the wood router. This method is not advisable as it severely impacts the quality of the product and safety of the woodworker. Besides, the working of these hand routers is something that cannot be taken for granted, hence, it requires an operator with significant experience along with the training of the router.
Whereas, a CNC wood router does not require a skilled operator. It only requires a woodworker to have computer training in coding, which is could be gained in a matter of a few months.
4. Less Waste, Less Dangerous
This is a common issue among the woodworkers using standard wood routers. Their investment is significantly higher than their compatriots who are using CNC Routers for Wood. The reason being, the loss of money is directly related to the loss of material on the work floor. So, more the waste, the cost incurred is also more. Lacking in accuracy, hand routers tend to provider results on the expensive side of the spectrum. Furthermore, the chances of woodworker making a serious error are also high.
However, when a woodworker is working with a CNC wood router, the chances are that he will eliminate the extra cost by preventing the extra waste. Besides, due to the high accuracy level, the quality of the work will enhance manifold along with keeping the operator safe from any physical injury.
5. Flawlessly Accurate
As mentioned above, the best part about the CNC wood router is that it is accurate. Since it is a computer-controlled machine, the CNC router possesses the capacity of producing thousands and hundreds of finished products that too at the same time! For firms and woodworkers who value time, accuracy, and high-quality, this machine is the insurance for making your work invaluable.
B) Applications of the CNC Wood Router
Given its fair share of advantages, the CNC wood router has become quite popular within the woodworking industry. It is hard to deny that this machine saves a lot of time, money, labor, and, more importantly, it eases and quickens the industrial operations.
Regardless of what the job demands一cutting, engraving, carving, etc., – this machine can design anything and everything with utmost precision. This is the reason why it is considered the best for the woodworking industry. Here are a few applications of the CNC woodworking router:
1. 3d Carving
As mentioned, the CNC router possesses an unmatched capability of performing anything, especially when things center on the 3D carving. Wooden capitals, carved consoles, pilasters, panes, brackets, frames for mirrors, carved icons, are just some of the things that can be performed in bulk on the CNC wood router.
However, the thing to keep in mind is that you should know the ball-nose bit before you start coding for etching the 3D design. Ball-nose bits are used to carve exotic 3D designs with the tip of the bit, which ensures that the design is detailed adequately besides having smooth contours. For intricate designs and 3D carving, the use of tapered nose bit s highly recommended.
2. V-bit Carving
Another form of carving which a Wood CNC Cutting Machine can perform with ease is V-bit carving. For unique and precise designs, use OMNI CNC’s exquisitely shaped v-bit creates narrow carves at the most profound part of the material.
V-bit carving provides added artistic variety by providing decorative patterns on the surface of the material. V-carving is used to facilitating folding or bending of different materials along with providing a V-shaped cut along the surface of the material. This V-shaped cut provides small bending radii with a bend of 90-degree. This kind of carving is beneficial in those situations where traditional carving, like that of free bending, becomes impractical.
3. Cabinet/Closet Door Making
Popular among woodworking industry, cabinet & closet door making is one of the most popular applications of CNC router. Cabinet makers now prefer to utilize the CNC router to reduce their overhead expenses and increase production by modifying their material handling. Besides, these highly effective and moderate routers are assisting woodworkers to process drawers, shelves, drawer fronts, counter-tops, etc of varying sizes at a time.
4. Chair Back Cutting
The CNC process is enhancing the time of production and is no longer limited to tooling and prototyping. Some of the factories are using CNC router as a means of production for manufacturing chairs of varying designs. Due to CNC’s digital nature, the curvaceous digital model of the chair is, now, designed by using computer software. This software enables 3D form, which can be altered on the screen as the requirement of the client or the woodworker.
Since a digital router is used instead of a traditional one, the chair’s back features a distinctive cut by following the shape proposed by the worker or their client. Using a CNC Wood Carving Machine for chair back cutting is more of an organic and seamless process that inspires the designer to experiment with different shapes and designs.
5. Sofa Legs/ Staircase
When it comes to Sofa legs and staircase working, OMNI CNC’s wood router has been in demand for a very long time. The reason is that OMNI’s CNC Wood Cutting Machine effortlessly gets converted into a lathe which carves unique newel posts, modillion engraving, crown molding, chair jambs, and many more things to help your imagination stretch your application.
Featuring a rotary device, this router allows the machine parts to operate in a round profile. Hence, it is fair to say that the OMNI CNC router is helping ordinary souls to design something artistic and masterful. The 3D carving on Buddha is a testimony to the efficiency and robustness of the router.
Before technology made its way into a router, a woodworker used to have a nightmare while designing any of the things mentioned above. Besides, the timeframe was also something that added extra pressure over the woodworker. This, in turn, affected the quality of the product.
However, with the CNC router, the production of architectural screens, suspended ceilings, ornamental partitions walls, Frame & Triller, and Brackets & Pillars have become much easier than it used to be. With a few computational modifications, the methodology of the timber framework has advanced to a level where the turnaround time of producing bulk designs has become shorter and more efficient.
7. Cutting Board
When using a CNC router for board cutting ensures that the router bits are chosen very astutely. For a smooth and flat finish, a worker should opt for fly-cutter or spoil board cutter bits. Besides, it ensures that the bit is short and stout as it aids in producing smoother and cleaner cuts.
Having fly-cutter or spoil board cutter bits ensures that the router carefully brushes the surface of the material for a more flat and shiny look for the provided model. For laminate and plywood, the bits work in such a way that they keep the outer veneer intact. Though there are many bits available in the market, a woodworker doesn’t have to buy all of them if he is looking to prototype the project.
8. Newel Posts and Columns
Before the inception of routers, the newel and columns were hand-carved. The process was time-taking and boring. Besides, accuracy was also an issue to look after. However, routers, especially CNC wood routers, changed the way industry now performs.
One fine example of this is the OMNI 12S CNC wood router. This router is capable of producing newel posts and columns in a very simple yet aesthetic manner. It is more like a cakewalk for a woodworker. The finished work features unique grooving and has precision which is depicted by its helical symmetry.
9. Profile & Sculpture
Another fascinating feature of the CNC wood router is that it is able to aid cutting and carving tasks to a very artistic level. The work produced by this is flawless. Hence, this validates the craze woodworkers are having for this machine.
The machine is dexterous enough to carve intricate designs and provide profile & sculptures in a very fascinating manner. Besides, the best thing about this is that a woodworker can accommodate the use of the router to bring their out-of-the-world designs alive. However, the only thing for an operator to notice here is that he has to be very careful while choosing the bits for the router.
C) Conclusion
With the focus on quality and reliability, a woodworker can rest his trust on a CNC wood router. However, the only thing he needs to ensure is that he has covered the coding part adeptly; because the large part of the machine’s performance rests on the woodworker’s knowledge of coding.
Apart from that, OMNI CNC’s range of wood routers is unmatched in the market. They have helped many woodworkers to successfully elevate their work. Be it any kind of carving, cutting, or profile making, OMNI’s CNC router machine is versatile and reliable. Besides, it comes with a high-repeatability laser that allows a wide range of cutting and engraving functions. Hence, catering and fulfilling the unique demands of the woodworking industry.
https://www.omni-cnc.com/wp-content/uploads/CNC-Wood-Router.png366650Authorhttps://www.omni-cnc.com/wp-content/uploads/omni-cnc-logo-222.pngAuthorHow CNC Wood Router is a Jack of All Trades for Manufacturers?
In 2019, the global PPE kit market was valued at USD 52.2 billion and by 2025, the personal protective equipment market is expected to reach USD 92.5 billion, which highlights a compound annual growth(CAGR) of 8.7% in these five years. Besides, the increase in activities by NGOs and the governments to raise awareness regarding PPE kits to reduce the injury rate among the employees is one of the underlying factors that is acting as a catalyst for the growth of the economy in the personal protective equipment market (PPE).
To some extent, these efforts can be labeled as causes to prevent the rising number of mortality rates within the industrial sector. The industrial owners have taken significant steps in consideration with the government policies to provide their employees with equipment that can reduce the risk of any fatal injury, thereby, protecting the worker. Also, the global rise in the sale of personal protective equipment can also be credited to the awareness among the employees, who are now asking their employers to provide the kit before they join/start their work.
Additionally, the unforeseen outbreak of the pandemic, Covid-19, has also contributed as one of the key factors in the increase in global demand of personal protective equipment. Thus, changing this market’s scenario for a better future. To complement this, the desperate measures required to protect oneself from the novel coronavirus is also impacting the global sales for the PPE kits. The demand is high and almost everyone needs personal protective equipment on a regular basis to safeguard them from the infection.
The number of manufacturers has also increased substantially. Besides, the World Health Organization asking others to step-up in this process has also increased the production statistics of personal protective equipment.
The leading pharmaceutical firms are plying their trade in this new field. Hence, it comes as no surprise that by 2025, the medicine producing segment will lead the race in terms of generating revenue for the manufacturing and distribution of personal protective equipment.
1. Geographical Distribution
Until 2019, Europe was one of the leading forces in terms of manufacturing protective equipment. However, the explosion of the COVID-19 around the globe has changed the situation. The European Union is fighting to meet the exceeding requirement of the PPE kits. As per the current scenario, the demand for PPE kits is 10 times more than what the European Union is producing or has available units in their stock.
Besides, the funds allocated by the government to countries for combating COVID-19 shows the seriousness of the situation and the speedy production of PPE kits. Here is a quick view of funds allocation:
I. USD 808 billion has been allocated to Germany for the production of PPE kits
II. Spain which is the worst-hit in term of COVID-19 cases is provided with USD 223 billion
III. France follows the suit with USD 50 billion
IV. U.K. whose economy has suffered a big blow this pandemic has been issued USD 14.8 billion
V. The Brazilian government has been provided with USD 144 billion
Apart from the government, other private sectors and many entrepreneurs have taken the initiative to provide PPE kits to supplement the demand across the globe. Perhaps, it would be fitting to say that if the demand remains the same or more, the predicted figure of USD 92.5 billion could be breached by 2025.
2. How Digital Cutting Machine is Crafting PPE Kits
Though many of the industrialists and manufacturers are familiar with the digital cutting machine and its varied applications in the different cutting industries. However, this pandemic has come as surprise to those who were unaware of the machine’s prowess in cutting non-woven material.
Designed for accurate cutting, the CNC Digital Cutting system comes with a head-fixed, multi-tool cutting blade, electric oscillating blade, routing, kiss cut, and pizza wheel with a tangential control which facilitates to accurately cut square corners. With these features, this machine has the ability to cut soft material like fabric, carpet with roll feed stand, printable vinyl banners, leather, large compressed foam sheets, corrugated plastic sheets, sandblast rubber templates, and more.
For this reason, many manufactures have found an able ally in the digital cutting machines to fulfill the steep demand for PPE kits required for both doctors and their patients. Besides, as per the prevailing circumstances, it is safe to say that it is only a digital cutting machine that has the ability to process millions of disposable non-woven PPE kits in less time.
Also, many firms/manufacturers have testified to the machines dexterity to cut and produce the PPE kits design that too at thousands flat sheets per hour. The machine possesses a technique that uses a digital cutter to cut a low-cost material with a high-rate. Thus, when used to its optimum level, this machine has the potential to match the need of a mask or a PPE kit for a doctor or a nurse despite them changing it every time they deal with a new patient.
The digital cutting machine has facilitated mass manufacturing of PPE kits with a rate of 50,000 kits per day in a matter of a few weeks. As the world continues to fight this situation, the manufacturing firms are upgrading their game to ramp up production of PPE kits by increasing the rate of cutting the non-woven material.
3. Types of PPE Gowns
The most important part of a PPE kit is an isolation gown. These gowns are made of non-woven material and act as a protecting shield for a person against the virus and its contaminated areas. However, rarely do people realize that each gown is for different purposes.
I. Isolation Gown with Elastic/Knitted Cuff/Laminated PE
Made of 100% non-woven material, this spun-bond polypropylene gown provided protection fluids by sealing the surface. With a skin-friendly formula, this gown provides a secured fit alongside being non-toxic to the skin and comfortable for the body.
This type of gown is fit for purposes where comfort and protection to user’s clothes is the need of the hour like that of:
1. Dental Clinics
2. Food Processing Units
3. Science laboratories
II. Ultrasonic SMS Isolation Gown
Made with SMS ultrasonic welding craft, this 100% non-woven, non-toxic, odor-free, non-irritable gown provided a secure fit features a leak-proof and permeation resistance. This kind of gown is best for food processing units, and dental clinics.
4. PPE Kits Details
Every individual is different and, for that reason, personal protection kits also come in different sizes. Be it small, medium, large, extra-large(XL), or double XL, these PPE kits come with a classic neck/belt with a stretch or knit-wrist along with an elastic cuff and a thumb ring wrist style.
Features of these Kits:
I. They keep a person disinfected
II. Prevents internal lining and person from any liquid splash
III. Provides comfort and good air permeability
IV. PPE kits are durable
V. They are free from fillers, silicon, and adhesives as they are made of top-quality non-woven material
VI. Due to the surface smoothness, the PPE kits are good repellents of inorganic liquid. Hence, they are able to prevent the splitting of chemical substances.
VII. 100% dustproof performance due to a special coating, prevents the entry of ultra-fine dust particles and any kind of salt solution
5. Benefits of PPE Kits
There is a reason why everyone is opting for personal protective equipment. Apart from the regular industrial purpose, these PPE kits are perfect to deal with the current pandemic situation. Hence, it offers a lot of benefits; here a few of them:
1. Isolation gown is used in:
a. General surgery
b. Nursing ward
c. General ward
2. PPE kits can help in preventing:
a. Bacterial infection
b. Static electricity
c. Isolate bacteria
3. Keeps a person disinfected in areas that are prone to or are contaminated by the virus.
4. It is also widely used in:
a. Military
b. Environmental Protection
c. Chemical
d. Medical
e. Epidemic Prevention
f. Transportation
The situation is critical at the moment. However, with the help of digital cutting machine one can ramp-up their production game for the PPE kits and help out their native country along with the hope to support other countries. To become a helping hand in this situation, OMNI CNC is also working hard to produce as many PPE kits as possible with their digital cutting machine and is determined to help others with their machines. So, contact us to know further about the digital cutting machine for PPE kit production.
https://www.omni-cnc.com/wp-content/uploads/Digital-Cutting-Machine-Used-for-Making-Medical-Gowns.png366650Authorhttps://www.omni-cnc.com/wp-content/uploads/omni-cnc-logo-222.pngAuthorThe Digital Cutting Machine Used for Making Medical Gowns/Isolation Gowns/Protective Coveralls
The debate is never-ending. The constant chatter regarding Fiber laser cutting machine outclassing CO2 laser cutting machine is on the manufacturer’s mind. Comparisons, presentations, live tests, and many such key aspects dominate the fiber laser cutting industry, however, the future of industry is safe and poised to capture the market by 2026. The only thing to be seen is the constant change in technology.
1. Market Dynamics of Fiber Laser Cutting Machine
There are many factors that have resulted in the success and growing demand for fiber laser cutting machine. However, the main factor that drives the global success of fiber laser cutting machine is the need for efficiency and precision in the manufacturing unit across all economies.
Though a CO2 laser cutting machine was touted to deliver this aspect, the constant demand and innovation have resulted in the inception of fiber laser cutters. Besides, factors like growing activities in the industrial and manufacturing sector coupled with changes in technology for assembling processes is also a reason for the growing demand for fiber laser cutting machines.
As mentioned, the increasing demand for fiber laser cutting machine is due to rising concerns regarding the inefficiency of the traditional laser cutters while processing sheet metal operations. Also, the continuous and widespread development of the industrial sector in the East and South Asia shows that the market is preparing itself for a technological upgrade by anticipating the use of fiber laser cutting machine as the future of the market.
Apart from that, the performance and delivery of fiber laser cutting machines are second to none. Its features, that include:
High operational efficiency
Robust structure
Precise operational accuracy
They are also one of the reasons why the manufacturers are increasing their production of this machine, thereby, anticipating a propel in the sales of this technology. Due to this, the machine has now gained a lot of markets and is recognized heavily in the automobile, metal processing, and aviation sectors.
1.1 How it is Expanding Itself in Different Regions of the World
A manufacturer is bound to come across these seven regions while segmenting the market regionally:
Europe
East Asia (China, Japan, and South Korea)
South Asia (India, Thailand, Philippines, Indonesia, Rest of South Asia, and Malaysia)
North America
Oceania (Australia, New Zealand)
MEA
Latin America.
Countries like China, South Korea, and Japan are estimated to have a significant portion of the fiber laser cutting machine market. Hence, it comes as no surprise to see that South Asia is leading the race in manufacturing and is witnessing considerable growth in the global fiber laser cutting machines market. Further, due to the construction activities in the Middle East & Africa, this region is projected to put up a solid growth in the global market of fiber laser cutting machines in the near future.
2. How Fiber Laser Cutting Machine is better than CO2 Laser Cutting Machine
CO2 laser cutting machine needs a high-density infrared laser beam to process. This beam comes out from a nozzle, passes a series of mirrors, and, finally, processes the metal sheet.
When you are looking for a machine that can produce fine features at acute angles while cutting, then, there is no doubt over the ability of a CO2 laser cutting machine. With two axes and a movable table, this machine can achieve a cut that is hard to get in normal processing. And, its biggest strength is to process a material, which is less than ⅜ inches, at a very rapid speed.
Nevertheless, the invention of the high-power, efficient, and the high-speed machine in the form of a fiber laser cutting machine has changed the way people look at a CO2 laser cutting machine. The standout part of a fiber laser cutting machine is its accuracy on metal sheets along with providing quality with control.
A CO2 laser cutting machine is proficient when it works on non-metal materials. It can provide a better quality finish on a thicker material over a thinner surface. And, this is the reason why people are favoring a fiber laser cutter to process metal sheets like that of steel.
The dramatic growth of fiber laser cutter is proof that the market still wants to shrug off the old tech for new and trending technology. And by no means, the industry is compromising the quality of the product. This is evident in the fact that fiber laser cutter is providing superior quality over a CO2 laser cutting machine for cutting thinner material. In fact, the current market dynamics suggest that the sales and popularity of fiber laser cutting machines are outclassing CO2 laser cutting machines.
The main advantage of using a fiber laser cutting machine over a CO 2 laser cutting machine is that it can cut a thin sheet of metal quite efficiently. Due to its monolithic compact solid-state and configuration, this machine is free of overhead expenses and has a lower maintenance cost as compared to a CO2 laser cutting machine. Besides, it also provides leverage over a CO2 laser cutting machine by achieving the task in less time and lower operational cost.
Besides, the higher absorption of the fiber wavelength created by the focused beam at a high power density helps to achieve a cutting speed which is five times faster than a CO2 laser cutting machine.
3. How to Improve the Utilization of Sheet metal by a Fiber Laser Cutting Machine
China is leading the race when things center on the processing of a fiber laser cutting machine. Also, the continuous in favor of fiber laser cutting machine works to provide high-efficiency and precision as one of its many advantages while processing a metal sheet.
However, there are still sectors that a sheet worker wants to know before putting his bet on this machine. Hence, it is very important for the worker to know that the fiber laser cutting system comprises mainly three parts of the machine’s tool host along with the laser and control system.
The best part of the fiber laser cutting machine is that the design of the machine is worker-friendly. The method of programming is simple and easy. Further, the precision control capability is very suitable and works for different processing requirements. Hence, making it an underlying reason for improved productivity.
With the change in technology comes a little complexity, and the same can be said for fiber laser cutting machine. The problem that arises while working with this machine is that the worker is unable to properly utilize the metal sheet. Hence, to maximize the usage of the sheet and reduce the problem, here is the solution.
To make proper use of sheet metal, one must start from the edge. Doing this will help you calculate the remainder of the sheet, thus, giving you an idea regarding how you can properly achieve the maximum use of sheet metal. Besides, it can help you in saving the material for future use. This is very important and will help in improving the efficiency of utilizing sheet for work pieces.
Not only all this, but the accurate cutting of sheet metal also saves the additional manpower required to perform cutting functions. This directly saves a lot of time, unnecessary material waste, and cost required processing the work piece.
Be it simple or complex, a fiber laser cutting machine with its high flexibility, fast speed, high efficiency, and short production cycle can provide rapid cutting and prototyping, just by using a laser, within the same processing period, at low cost, more incisive cutting effect, and operating the machine is very convenient.
Besides, the unique advantages of the fiber laser cutting machine allow better laser processing, thus, laying the road for development. This is because of the fiber laser cutting machine that the metal processing industry across China and in different regions os is becoming more efficient and good.
4. How Fiber Laser Technology has Improved Metal Cutting
With numerous advantages of a fiber laser cutting machine, the question that still creates a lot of noise among the industry is how has fiber laser cutting machine improved the status of metal cutting?
Technology has seen its share of invention and innovation; however, these things have still not rattled the good old belief of sheet cutters using the traditional cutting machine. Though the industry is moving toward better and efficient equipment, it’s time for the old users to understand and bend their heads in the direction of a potential industrial revolution of laser cutters.
There was a time when CNC punching machines and searing equipment took the market by storm but soon this vigorous zeal lost its craze in the market thereby losing its grip to another better invention in form of a CO2 laser the cutter machine. The CO2 laser cutting machine was better than the CNC punching or shearing machine.
It was providing pleasure of speed cutting but somehow lacked efficiency. Besides, the constant overhead expenses and a show of tedious performance raised a lot of questions from the metalworkers. Further, the recurring need to feed immense power as an input for their proper functioning soon started to become a burden on the pocket of the user.
However, technology is the second name of improvement. The questions were heard and swoon manufacturers came up with a better power laser cutter machine in the form of the fiber laser cutter. These fiber laser cutters ensured that the metalworkers get an efficiency which they deserve, that is, 200% more than that of a traditional cutting machine.
The constant enhancement of fiber technology also ensures that when a metal is being processed the rapid tuning of laser spot size helps in guiding the laser directly on the cutting surface. Also, the range of the feeding fiber is thrice more than the traditional cutter. This range helps the worker to achieve accurate cutting at different speeds without any technical difficulties.
5. How Fiber Laser has made Production More Efficient
A fiber laser cutting machine processes with a focused high energy density, the high-powered laser beam is used to cut/melt the material, thus vaporizing it, triggering it to reach an ignition point where the high-pressure airflow beam blows off the molten material, thus, and cutting the sheet.
With characteristics like:
Intelligence
High-efficiency
High-quality
High-degree of flexibility
A short production cycle
This process is getting a prominent status in various industries. These industries include:
Rail transit
Automobiles
Engineering machinery
Electrical manufacturing
Household appliances
Thus, showcasing that this the processing industry has very broad applications. These fiber laser cutting machines have been developed after doing some intense research to improve product performance and meet various challenges of the metal processing industry.
To deal with the varying levels of thickness, width, and processing complexity of a metal sheet the inception of fiber lasers machine is a blessing for manufactures as it provides high-power, co-edge, bright surface cutting, besides using high-pressure air as its source to make cutting more powerful.
Did you know that Leonardo Da Vinci was one of the first to use roller gutter and press technology to process industrial sheet metal? Yeah, he did! And, this highlights the importance of one of the basic elements of the metalworking industry: industrial sheet metal.
Despite the everyday presence of sheet metal in our lives, there is so much about it that we have to learn about. Be it its uses, processes, or the machine used for processing.
However, the complexity of processing sheet metal has increased. With the advancement in technology, the range of applications on metals like that of stainless steel has become more extensive. Hence the demand to deliver more work in small intervals also increased. Due to that, tools that can match the top-to notch requirement by delivering precision at high-speed are the need of the hour. Still, the question is: To process a sheet metal like the traditional metal sheet, which involves an intense and comprehensive cold working, which tool can meet the high-end demands?
The first name that strikes our mind is a CO2 laser cutter. Howbeit, given its credibility in the market where the manufacturers and users have started to withdraw their attention from this metal processor which tends to garner more power and deliver results of less than the required quality, is it really wise to opt for the tool? And, if not a CO2 laser cutter then is there an alternative?
To the delight of many workers, the technology has found a way to satisfy each and every need for metal processing. And, with the inception of a fiber laser cutter, manufacturers have started to deliver according to the needs of the market.
Nonetheless, there a few questions:
What is a fiber laser cutter machine?
How can it improve metal cutting?
What’s the working principle of this machine?
Is there a key advantage of using fiber laser machines for sheet metal cutting?
1. What is a Fiber Laser Cutting Machine?
A CNC machine that works efficiently by using a laser as a medium to cut sheet metals by working at higher speed levels to provide high-quality products at optimal accuracy is called a fiber laser cutter. The embedded diodes create the fiber laser light which is directed and intensified with the help of fiber optic cable.
After exiting the fiber cable, this intensified light is then straightened and concentrated onto the material by the lens. With the focusing lens sealed in the cutting head, the machine manufacturers and the technology used ensures that the creation of fiber laser cutting light is 200% more efficient than any other laser cutting machine. Besides, the machine’s framework allows lasers simpler delivery on the cutting object without demanding any expensive optical mirrors.
However, a user needs to be in light of the fact that power is a determining factor of this machine. Yes, it can fluctuate as per the need of the hour but having a powerful machine assures high-quality products.
As mentioned, the chief working of this machine depends on the laser. To get distinctive cuts at high-efficiency and optimal accuracy, metal sheets like stainless steel, electrical steel, copper, iron, titanium alloy, galvanized steel, brass, aluminum zinc plate, etc., require a cutting machine with a fiber laser of power either equivalent to or more than that of 1500 W.
Apart from that, there are works that require lasers of more power, hence, when you research you will find that there are lasers with 1500W, 2000W, 3000W, 4000W, 6000W, 8000W power respectively. Nevertheless, there are cutting machines that are available in 500W, 750W, and 1000W much lower than the mentioned range. These machines are used or light works that don’t require deep penetration of incision like that of producing exotic designs.
Having this machine is both a blessing and an ideal technology boost to the arsenal of a metal sheet worker.
2. How can it Improve Sheet Metal Cutting?
One is bound to find a lot of advantages of a fiber laser cutting machine over a traditional fiber laser cutter in terms of high precision, flexibility in processing, etc. However, the above question is still penetrating the industry and holds some relevance given the skepticism regarding a fiber laser cutting machine.
Over time, the advancements of technology have ensured that the pragmatic time-taking methods should be replaced with something which is efficient and quick. Hence, it comes as no surprise to see CNC punching machines and shearing equipment lose their grip from the market. Besides, a CO2 laser cutting machine is a recent addition in this list of replacement. The reason being it was tedious, required a lot of money, had more overhead expenses, and the quality was also low as compared to the power input.
With the improvement in the power lasers cutting machine and the introduction of fiber laser cutters has ensured an increment by 200% in the rate of efficiency for processing reflecting mediums like stainless and carbon steel.
Besides the constant development of fiber technology has resulted in a fiber laser that features direct and rapid tuning of laser spot size. The feeding fiber has a range that is thrice more than accurate in terms of its cutting quality that too at various speeds without any drawback.
Facilitating the development of tools, this fiber laser has promoted more optimized cutting that works on the varying thicknesses of metal. Along with that fiber laser beams’ output has a tunable range of ~100 µm to ~300 µm.
An advantage of using these highly developed fiber lasers is that the beam tuning of these lasers is very rapid with smaller transition time. Hence, without an index change, these fiber lasers are able to continuously operate at full power that too without the need of turning off or blanking the laser beam while changing its shape.
For each cutting process, this feature determines and triggers the use of optimum beam characteristics without limiting its ability to cut a particular material of a specified thickness.
However, the general metal cutting market is generally dominated by the processing of thick steel cutting. The giber lasers too offer a wide range of unique benefits in terms of edge quality and maximum thickness for cutting thick metal sheets as compared to the traditional laser cutting systems.
Featuring a 1.5x magnification fixed optic cutting head and complemented by adequate assistance of oxygen, this machine has the capability to process all metal sheets.
Be it the thinnest sample of 0.25 inches or a thicker sample, these highly developed fiber lasers can provide better edge quality along with thrice reduced roughness as compared to the traditional fiber laser cutters.
3. What’s the Working Principle of This Machine?
Apart from providing the information regarding how fiber laser cutting machine has drastically improved the sheet cutting in the industry, it’s working principle provides enough evidence as to why it’s time for sheet workers to invest in this potential industry-changing machine.
Though the fiber laser cutting machine’s working principle is pretty identical to that of laser welding yet there are a few key differences that enhance the reputation of this machine. As already introduced, the fiber laser cutting machine depends on the high power density of its laser beam. The laser beam scans over the material surface in a very short span of time and heats it to an approximate temperature of 11000o Celcius.
This leads to the process of melting or gasification of the metal sheet. This high-pressure gas melting or gasified material is blown away from the slit. This flow of inert gas allows the incision to melt the metal. Thus, it creates smooth and straight cuts. Along with that, the jet’s flowing oxygen acts as a catalyst in the process. It increases the speed of the cutting process by allowing the machine to provide narrow, precise, smooth, and fewer scratches but high-quality cuts on the metal surface.
4. Advantages of Using Fiber Laser Machines for Sheet Metal Cutting
With the constant chatter around the development and profitability of fiber laser cutting machine, the underlying question is left unanswered: Is this machine really advantageous for a metalworker to process sheet metals?
Well, the answer to this question is, yes. As mentioned, a fiber laser cutting machine has completely evolved the sheet metal cutting industry. Besides being fast, accurate, and efficient, here are a few advantages this machine has offered to the sheet metal workers:
4.1 Cost-Effective
What’s better than a machine saving your hard-earned money? Perhaps, this is the biggest advantage of a fiber laser cutting machine.
This machine offers opportunities for massive savings by reducing overhead expenses. With a systematic and comprehensive structure along with a laser that guarantees to operate over a lifetime, this machine only demands heavy investment during its purchase.
Aside, it does not require you to buy the expensive optical mirrors which are required in other laser traditional machines. Moreover, the focusing lens of a fiber laser cutter is sealed within the cutting head; hence, it is not exposed to damaging factors.
With proper maintenance of the fiber optics, one can ensure its lifetime working instead of becoming prone to small damages.
4.2 Fixed parts
The traditional laser machine required higher maintenance and operating cost over fiber laser cutting machine. The reason was moving parts of the traditional machine. Fiber laser machines do not require moving mirrors to increase the laser’s power.
However, if the optic mirror is not maintained properly, the chances of damaging can grow significantly thus forcing the laser to be taken off along with a substantial increase in the amount of fiber laser cutter.
4.3 Ability to cut Reflective Material
Another big aspect of fiber laser cutting machine is its ability to cur reflective materials. While traditional laser cutting machines have failed significantly due to laser bouncing back off the reflective surface, this machine has excelled in this aspect. The aesthetic of this machine is designed in such a way that it can adapt to any reflective surface and produce near to perfect results. Its ability to cut sheets of stainless steel, aluminum, brass, copper, etc., is the reason why it is becoming so popular among the metal sheet cutting industry.
4.4 Electrically Efficient
A fiber laser cutting machine also outclasses a traditional laser cutting machine in this field. A 2kW fiber laser cutting machine uses one-third power as compared to a traditional 4kW laser cutter. This implies that the configuration of the fiber laser machine not only saves power every time it operates but also has a lower level of energy requirement which is a reason for its greater life expectancy.
The fiber laser cutting machine has been a good invention for the sheet cutting industry. Due to its ability to provide high-speed quality precision work at a fairly economical price, this machine is a blessing for workers who wanted a machine to work vast volumes of thin/thick material.
https://www.omni-cnc.com/wp-content/uploads/Fiber-Laser-Machine.png366650Authorhttps://www.omni-cnc.com/wp-content/uploads/omni-cnc-logo-222.pngAuthorBenefits of Fiber Laser Machine in Sheet Metal Cutting
Best Cutting Techniques for Popular Materials
As a sign making cnc machine user, experts at Front Signs, a commercial sign making company in Burbank, CA are eager to share their knowledge of expert cutting techniques used for various materials in the fabrication of business signs.
Get all the insights from industry specialists and learn the best machines for cutting each material.
Below, we’ve selected the best cutting techniques for the most popular materials.
CNC Router for Aluminum and Dibond
Among the most rigid materials in the signage industry are aluminum and dibond. Both are used for various applications from outdoor advertising to interior decoration.
In order to cut aluminum or dibond sheets into custom shapes, we recommend using a powerful CNC router.
The tooling that’s used can change based on the design but overall, the CNC router is the best machine for cutting rigid materials.
The CNC router is a universal tool for cutting and engraving various types of rigid materials.
Compared with other cutting machines, the CNC doesn’t deform the aluminum edges and it’s powerful enough to cut through thick materials.
To achieve better results and make the tool as effective as possible, using shorter tooling is the best practice. This will provide more stability to the blade and ensure high accuracy in the cutting process.
Another tip for beginners using a CNC router is switching the direction of the rotation.
Sometimes you may notice that both sides of the finished product are not identical, making one side look better than the other.
You can fix this by switching the direction from climb side to conventional side in the process of cutting. With some trial and error, you’ll be able to master the CNC router to provide precise cutting on all kinds of materials.
CO2 Laser Cutter for Acrylic and Lexan
The best substitutes for glass are acrylic and lexan. They’re used for various applications from decorative and functional to promotional. Both materials are more durable and impact-resistant compared to glass and serve as a versatile medium for fabrication purposes.
The machine recommended for cutting acrylic and similar plastic materials is the powerful CO2 laser cutter. The cutter increases production speed by precision-melting the plastic material, providing it with clean cut edges.
Another great technique for yielding perfectly polished edges on acrylic is using a slow cutting speed with the powerful laser beam. With this technique, the laser has enough time to melt the material and provide a perfect finish. To achieve better results, using pins to elevate the acrylic on the cutting board is good practice. This will eliminate any chance of having grid marks imprinted onto the material.
Finally, using the red pointer on the machine is highly encouraged for precision cutting along ornate details. You can turn it on and off when needed. This is especially helpful for beginners to determine exactly where the laser will cut.
Digital Cutter for Foam Core Materials
Foam cores are lightweight but relatively sturdy materials used for promotions, decorations, presentations and many other purposes. Some of the most popular types of foam core materials are foam board, gator board and ultra board. A digital machine is a perfect tool for cutting all kinds of foam core materials. It’s a multifunctional computer-controlled machine that comes with a pen, creasing wheel and cutting tools to provide accurate designs. The machine has universal blades for different cutting techniques such as die cutting, kiss cutting and beyond.
What makes a digital cutter the best option for foam core materials is the fact that unlike some other machines, a digital cutter doesn’t heat the material. Also, the digital cutter doesn’t need to apply heavy pressure on gentle materials like foam board. This prevents the materials from being damaged in the cutting process.
For precision cutting, it’s highly recommended to use its crop mark sensor. When you apply this option in the print file, the machine can detect the ‘cutter guides’ for the design. It then uses them to move the blades over the applicable areas without going over the edges. This results in highly accurate contour cutting
Plotter Machine for Adhesive Vinyl and Static Cling
Vinyl and static cling are thin adhesive materials often used for application on walls, windows, cars and other smooth surfaces. A plotter machine is the best tool for cutting thin materials such as vinyl. It’s ideal for contour cutting and it can cut even the most elaborate details of a design.
The best technique for cutting vinyl using a plotter is to cut the material with the blade barely touching the backing carrier. You do this by learning how to set the right blade depth, after which you’ll be able to provide a clean cut on any vinyl material.
All you need to do is adjust the blade of the plotter to make it cut through the vinyl and stop right where it touches the backing carrier so it doesn’t go any deeper. You can test the settings on a small piece of material to avoid wasting a large sheet of vinyl. This cutting technique also decreases the force on the blade and prolongs its lifespan.
The above information is intended as a guide for beginners to gain insight into various cutting machine and material combinations. We’ve learned all the ins and outs of each cutting machine through years of experience. We hope that this content will be helpful for your future endeavors with cutting machines.
Any question, do not hesitate to let us know. Hope cutting machine speed up your production.
Top 5 Sign Making CNC Router Manufaturers in 2022: Reviews & Buying Guide
A CNC router can create unique, intricate & visually stunning signs that are next to impossible to achieve with traditional methods. You can use the CNC routers for digital cutting, routing, and digital finishing through a visual registration system.
With plenty of brands in the industrial market, you probably wonder which is the best CNC router brand to avail the above benefits and increase your business’s bottom line, right? Don’t worry; here in this article, we’ll be enlisting five top-ranked CNC router brands for sign making with their detailed review; read on to find out.
1. Omni Channel CNC Routers
Omni Channel —a globally recognized CNC router brand—offers high-end CNC routers for indoor & outdoor sign and graphic cutting with precision. Their machines are engineered for engraving, inlays, 3D carving, etc., on plastic, aluminium, composites, wood & other materials. These CNC routers can seamlessly create complex or intricate signs.
All of their CNC routers are manufactured keeping in mind individuals who haven’t used a CNC router ever; these machines are user-friendly, and no technical knowledge is needed.
Omni Channel’s CNC routers deliver a high level of precision, which is indispensable for sign making, as every minute detail is visible. Omni Channel’s CNC machines’ key highlights include smooth edges, fast cutting & high durability. Their CNC routers are built with a better sturdy design & reliability.
Omni Channel’s CNC Machines Work With the Following Materials for Sign Making:-
– Wood: MDF, softwood, plywood, chipboard & hardwood.
– Plastic: HDPE,PVC, Acrylic, UHMW, & ABS.
– Stone: Stainless Steel, Brass, Aluminum, Mild Steel & Copper.
– Composite: Zinc composite, Copper Composite, Aluminum Composite & Titanium Composite.
Their top-selling CNC routers for sign making include Omni1224, Omni1212, Omni1690, Omni4040 & Omni3030.
Do connect with the Omni Channel’s sales engineer to discuss your requirements; based on that, they would advise you on the right machine configuration. Get a FREE quote today at +86-531-89003210/+86-531-85669100.
2. ShopSabre CNC Routers
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ShopSabre is another renowned brand for sign making CNC routers; those are perfect for hobbyists and top-manufacturers in the sign & carving industries.
Whether you are working with brass, plastic, wood, acrylic or foam, ShopSabre’s broad range of CNC routers will cover all your sign making needs.
Their sign making CNC routers are equipped with advanced features such as ADA signage capabilities, multiple tool capabilities, vision recognition systems, and tangential knife systems. The CNC machines don’t require any installations, further easy-to-operate. They manufacture three series of CNC routers: IS-M series, Industrial Series (IS) & Pro Series.
The IS-M series is the first CNC routers to come equipped with advanced Mitsubishi M8 Series Control, which adds speed and performance. Their IS-M series range of CNC routers is perfect for all high-accuracy, high production or heavy-cutting jobs.
Next is the Industrial Series (IS). As the name suggests, the Industrial Series (IS) selection of CNC routers is the most advanced sign-making machine in the US. Each CNC router in this range is Aerospace milled, laser calibrated, and FEA engineered to ensure a high level of accuracy and true precision.
And, finally, the most popular series of ShopSabre is Pro Series. This series is known to provide improved technology, longevity, and as well as power. The Pro Series is better than the other two series because of its amazing upgrades in force, durability & technology. 100% American made construction with lifetime construction support.
3. Axyz CNC Routers
With headquarters in Burlington, Canada, AXYZ is a globally trusted brand for designing and developing the most comprehensive range of CNC machines apt for sign making. The flexibility of their machines enables commercial sign fabricators to deliver dimensional signage in one day. They are equipped with high-performance cameras, which are mounted on its head to ensure best-in-industry standards precision.
The company has achieved a significant foothold in the international market on the back of top-quality output at reasonable prices. They manufacture five series of CNC routers: The Infinite series, Pacer Series, Trident Series, PANELBuilder & Z series.
The Infinite Series is best-suited for wood making, metal & plastic fabrication, and sign making. TheTrident Series have CNC machines that proffer the innovative hybrid CNC cutting solution.
These are the most versatile machines compatible with foams, vinyl leather, gasket to acrylic, non-ferrous metals, and thickness up to six inches.
Next is the Pacer Series. This series’s CNC machines are powerful and designed for heavy-duty operations such as plastic fabrication, Aerospace, and metal applications under high pressure.
The PANELBuilder series is the most preferred option for aluminium along with metal composite.
And, finally, the Z series is a low-cost CNC machine range for hobbyists.
4. Laguna Tools CNC Routers
Laguna Tools is a trusted name in the sector of high-grade industrial tools. With headquarters in Irvine, California, their machines are designed to align with your specific signage needs.
Their CNC machines offer a wealth of advantages in sign making, from high efficiency in production to unmatched precision in cuts. Another advantage of opting for Laguna Tools CNC machines is that they deliver cleanly-cut materials. These machines are effective with plastics, wood, and non-ferrous metals. Their multi-tool series comes with sophisticated knife technologies and configurable spindles for CNC sign making.
Laguna Tools offers three popular range of CNC machines for sign making: Automated Machinery, Industrial machines & Classic Machinery. The CNC machines in the Automated Machinery range vary in terms of sizes and features. Each machine offers an unmatched cutting angle for sign making.
They offer the option of choosing the axis according to your preference. The Industrial machines are powered with fibre laser technology for various metals, aimed to make the operation efficient & smoother. The machines in the range help in lower operational costs and reduce maintenance.
Most of these CNC machines are automated. Finally, the Classic Machinery range includes the lathe, bandsaws, sanders, and shapers machines.
5. Zentoolworks CNC Routers
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Last but not least is the Zentoolworks CNC machines. Based in Concord, CA, USA, they manufacture low-maintenance CNC machines specially for sign making.
Their CNC machines are best-suited for heavy-duty applications, both by skilled professionals and newbies with limited knowledge. Their CNC machines are easy-to-operate.
They have six top-rated CNC machines for sign making, including Zen tool works 7×7 F8 CNC Machine, Zen Toolworks 7×12 CNC Machine, Zen Toolworks 12×12 CNC Machine, ZenCNC Vision One & Ultimate CNC Package. The Ultimate CNC Package is the best machine as it delivers a high level of precision and a large cutting area.
Let’s Wind Up
In the end, in terms of quality, accuracy & features, Omni Channel’s exclusive range of ingenious
CNC machines hold the edge over its market rivals. For more information, click here.
If you’ve any queries or doubts regarding the CNC machines by Omni Channel, do contact the technical support team at +86-531-89003210/+86-531-85669100 or Inbox your query at sales@omni-cnc.com -we’re happy to serve you the best.
Making Money with CNC Router
In this blog, we will mention below topics:
What is cnc router?
Can you make good money with it?
10 products can make by cnc router for inspiration.
Let’s begin.
What is CNC Router?
If you don’t know what a CNC router is, let us explain. A CNC router is a computer-controlled machine used to drill, mill, cut, and carve different materials. They are designed to operate at high speeds using rotational speed as the driving force in making cuts.
Many industries use CNC routers. These include woodworking, medical, pharmaceutical, transportation, aerospace, food and beverage, and so much more.
Simply put, any industry that needs precision in its components has switched to CNC routers. That is because it is possible to achieve the highest accuracy and precision in manufacturing with a CNC router, and that too in the least amount of time.
CNC routers have quickly become an indispensable part of many industries improving both productivity and profitability. Have you have been thinking of starting your own business? There are several business ideas that you can explore with a CNC router. The best part, these businesses require very little investment and can be quite profitable too.
Can you make good money with a CNC router?
As we said, CNC routers are used in a wide variety of industries. This means that there are ample job opportunities for CNC machinists. These professionals are in high demand in several countries of the world as more and more industries switch to CNC routers for greater precision and accuracy.
CNC machinists in the US can easily make about $40,000 a year charging about $18 to $25 an hour. Those with advanced skills can even charge upwards of $50 an hour. Whether you work for an employer or freelance, being a CNC machinist can be a good way to earn a handsome income.
CNC routers improve product quality due to their high level of precision, accuracy, and efficiency. They are also cost-effective and safer than manual machines.
CNC machines also help you save a considerable amount of time by doing large volumes of complicated, intricate work in the least amount of time. Using CNC routers can help you take up more technically complicated projects, or more business, helping you earn more in the long run.
Here are a few tips you can use to increase your ability to earn more using CNC routers:
• Select the right CNC router
Different industries use different CNC routers. For instance, the furniture industry mostly uses the 4×8 CNC router. Using the right router for your business will help you cut down on labor costs, save time, and increase productivity.
If you are looking for the best company to buy CNC routers, check out OMNI CNC. They provide exceptional quality products. Their machines are designed to reduce waste, eliminate errors, and improve overall productivity.
You have never worked with CNC routers before? Don’t worry. OMNI CNC offers installation and training worldwide. You may check out OMNI CNC for placing your order today.
• Choose the right product
If you want to start a CNC business, it is important to start with the right products. You can either choose to manufacture a product based on your technical skills, or one that has high market demand.
• Use cost-effective materials
In a new business, it may be a good idea to cut overheads without compromising on quality. Use good quality but cost-effective materials so that you can produce high-quality products without denting your profitability. You may even tweak your design to save on raw materials.
• Consider manufacturing in bulk
The biggest benefit of manufacturing in bulk is increased productivity. You can produce larger volumes in less amount of time improving the cost-effectiveness of your business.
• Use a small table-top CNC router to manufacture at home
If you are just starting out, you may not have the resources to invest in workers. You can use a small table-top CNC router to manufacture products at home to save costs.
• Use CNC CAD-CAM software for better quality products
There are several cheap CNC CAD-CAM software available in the market you can use to improve the quality of your products.
Some of the best CAD and CAM software are:
– AUTOCAD
– Solidworks
– Sketchlist 3D
– MeshCAM
– One CNC
– MasterCAM
Image credit: Pexels
10 products you can make using CNC routers
CNC routers are available in different sizes, from the big ones to the ones that fit right on top of a table. Here are some products that you can make using your CNC router, helping you explore business and money-making opportunities.
1. Clocks
Every house and office has a clock, creating huge market demand and acceptance from consumers.
Image credit: Pexels
2. Canoe Paddles
Canoeing is a popular outdoor sport and you can manufacture wooden canoe and kayak paddles right from your garage.
Image credit: Pexels
3. Snowboards
Snowboarding is another popular outdoor sport, and its popularity has now begun surpassing skiing in some countries. For those with a designing background, making snowboards with a CNC router is not difficult at all.
Image credit: Pexels
4. Patio Furniture
Establishing a patio furniture business can be a relatively inexpensive business with your CNC router.+
Image credit: Pexels
5. Wooden Toys
Kids love toys, but wooden toys are also popular as home and office décor. This business requires little investment but has the potential to return big profits.
Image credit: Pexels
6. Mailboxes
With a CNC router, starting a mailbox manufacturing business takes less than $500.
Image credit: Pixabay
7. Bookends
With a CNC router, you can start a bookends business for less than $500. You can even make them with recycled material to cater to consumers looking for more eco-friendly options.
Image credit: Pexels
8. Sandbox
Don’t we all have wonderful childhood memories of playing in a sandbox? They are still extremely popular, and you can go the extra mile by designing theme-based sandboxes like race cars or outer space.
Image credit: Wikimedia
9. Packing Crates
Millions of products are manufactured and shipped in packing crates every year. It is a pretty easy business to start, and you could have an endless supply of customers.
Image credit: Pexels
10. Patio covers
Patio covers are an inexpensive way to add to the beauty of a house. It can also be a profitable business venture, where you could target homeowners and commercial businesses like cafes.
Image credit: Pexels
Tips to sell your CNC manufactured products
There are endless opportunities for creating products using a CNC router. You can choose a product depending on your budget, to begin with.
Here are a few tips you can use to sell your products:
– Leverage Social Media
Social media platforms like Facebook, Instagram, and YouTube can be used by new and small businesses to market and sell their products. It is very easy to create an account on these platforms and begin selling straight away.
– Start a blog about your new business
Statistics reveal that businesses that own a website or blog do more business than those that don’t. Use your blog to give out more information and educate your customers about your products and services. Make sure to use SEO friendly keywords so that your website or blog features right at the top during Internet searches.
– Sell on Amazon, eBay, and Etsy
Amazon, eBay, and Etsy are online marketplaces that you can use to sell your products. If you are a beginner, these websites have great seller support to guide you through the whole process.
– Partner with a related business
Partnering with a related business that could use your products could be a great way to market and sell your products. For instance, if you manufacture surf, you may consider partnering with a business that provides surfboarding lessons. These businesses can recommend your products to their customers increasing your client base and sales.
There is a world of business opportunities that you can explore with a CNC router. If you have a tight budget, you can buy a CNC router that takes up a small space in your home. Whether big or small, a CNC router is an excellent investment.
OMNI CNC is the best CNC router manufacturing company providing high-quality machines with exceptional workmanship. If you want to buy a CNC router, visit OMNI CNC to check out one of theirs.
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Best Company to Buy CNC Router From China
CNC routers are becoming extremely popular and are being extensively used in several industries. For those wondering, what is it- a CNC router is a computer-controlled cutting machine that aids production and streamlines the manufacturing process.
Why are they so popular? CNC routers offer efficiency and accuracy, eliminating unnecessary waste in the manufacturing process. They are reprogrammable and flexible that makes them perfect for the fabrication process.
So, where should you get your CNC router from? In recent years, China has built a formidable reputation in the machine business. By importing from China, you get high-quality machines at very affordable rates, increasing your business’s cost-effectiveness.
China also manufactures a large variety of CNC routers. CNC routers come in various sizes depending on the industry they are used in. For instance, if you are in the woodworking or sign-making industry, the 4×8 CNC router may be more suitable for you.
CNC routers are becoming extremely popular and are being extensively used in several industries. For those wondering, what is it- a CNC router is a computer-controlled cutting machine that aids production and streamlines the manufacturing process.
Why are they so popular? CNC routers offer efficiency and accuracy, eliminating unnecessary waste in the manufacturing process. They are reprogrammable and flexible that makes them perfect for the fabrication process.
So, where should you get your CNC router from? In recent years, China has built a formidable reputation in the machine business. By importing from China, you get high-quality machines at very affordable rates, increasing your business’s cost-effectiveness.
China also manufactures a large variety of CNC routers. CNC routers come in various sizes depending on the industry they are used in. For instance, if you are in the woodworking or sign-making industry, the 4×8 CNC router may be more suitable for you.
How can a 4×8 CNC router benefit manufacturers?
What exactly is a 4×8 CNC router? It is a CNC machine with a table size of 4-foot x 8-foot, 48″ x 96″ or 1300mm x 2500mm. So, the 4×8 refers to the dimensions.
It is an excellent wood carving machine mostly used for cabinet making, wood door making, sign making, and furniture production. It can also be used to produce more intricate products like musical instruments and interior and exterior decorations.
4×8 CNC routers are also used for engraving different materials like copper and aluminium and also for cutting artificial stone, acrylic, PVC, and other plastics. It is also a popular plate processing machine for manufacturing gusset plates, stairs, PCB, epoxy raisin, base plates, insulation parts, and stiffeners or brackets.
Manufacturers need to choose the 4×8 CNC router as it has several benefits, including:
• Impeccable execution and downtime reduction
A 4×8 CNC router can achieve almost any complex or intricate design due to its flexible cutting approach. You don’t need to spend hour after hour to achieve the desired outcome. The machine speeds up execution and reduced downtime, significantly improving the effectiveness of your manufacturing business.
• Increases productivity
A 4×8 CNC router can produce intricate designs in the least amount of time, significantly increasing productivity. With a CNC router, you can do the same volume of work in less time with lesser workers.
• Better finish
A 4×8 CNC router delivers elaborate designs and carving with flawless precision and finish. The quality of your products increases exponentially, creating improved customer satisfaction and relationships.
Benefits of choosing China for importing 4X8 CNC routers
Image credit: Pexels
In recent years, China has solidified its reputation as the manufacturing hub of the world. Many businesses are sourcing goods, equipment, and machinery from China due to their high quality and affordable prices.
If you need a 4×8 CNC router, you must consider importing one from China. Here’s why:
• The prices are unbelievable. You will be able to save a tidy sum of money by sourcing machinery at extremely affordable rates from China.
• You can get some exceptional quality machinery from China, contrary to what many people believe. You need to choose the right company, one that has stringent quality checks, and you can have the best quality machines at never before rates.
• Importing machinery from China is easy, with easy clearance and easy transportation.
• When you buy high-quality machines at cheap rates, you can considerably improve your profitability and margins.
Factors to consider when selecting a CNC router manufacturer from China
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There are amazing advantages of importing CNC routers from China. But how do you ensure that you select the right manufacturer?
Here are a few tips:
• The manufacturer you select must have several years of extensive experience in CNC router manufacturing.
• Check for the types of companies that they deal with. The more companies they deal with in your industry, the better suited they are for your business.
• Check for the models of CNC routers they manufacture. The wider variety of models they manufacture points to their high-quality workmanship in CNC router manufacturing.
• Take the time to go through customer reviews, not just on the company website but also on the Internet. You will get a feel of what other customers think of their products and services and whether they will be a good fit for your business.
• Seek quotes from different manufacturers. However, you must remember that the cheapest is not always the best. If the price is too low, the manufacturer may need to cut corners that are bound to affect the quality of the product.
• The manufacturer you choose needs to meet the safety standards of your country. Make sure that the customer has all the required certifications for CNC manufacturing.
• Choose a manufacturer that is licensed to export to your country to avoid unnecessary hassles in transportation.
• The biggest charm of sourcing from China is affordability. You may be surprised by the amazing discounts you may get. Many manufacturers also give you good deals on repeat orders.
One of the best CNC router manufacturing companies in China that check all the boxes above is Omni CNC. OMNI CNC has received glowing testimonials from customers all over the world for their product quality, research, customer service, and workmanship.
OMNI CNC manufactures CNC routers for the Wood Working Industry, Sign & Graphic Industry, Stone Working Industry, and Metal Working Industry. They also offer affordable rates and great discounts. Contact OMNI CNC for more information on the latest deals and discounts.
A step-by-step guide to importing 4X8 CNC routers from China
Importing 4×8 CNC routers from China is not as difficult as most people, especially those new to sourcing, make it out to be. You need some basic logistics knowledge, and you can have your machine shipped to you with no hassles.
Here is a step-by-step guide to importing machinery from China:
• Know the import regulations of your country
Different countries have different regulations for importing machinery from China or other countries. You must make sure that you meet the import requirements. For instance, if you are importing to the US, your Social Security Number or your company’s Internal Revenue Service Number is enough. However, for importing to Canada, you must first obtain a Business Number issued by the Canada Revenue Agency.
• Make sure the products you want to import are permitted in your country
Different countries have different guidelines and requirements for permitting the import of machinery in the country. Make sure the machinery you wish to import meets the safety requirements of your country.
• Find a manufacturer and place the order
Choose a manufacturer that produces high-quality machines, and also meets the safety guidelines of your country. Be sure to check that the manufacturer has the required certifications for CNC router manufacturing.
• Arrange for cargo transport
When arranging for shipping your machinery, make sure you factor in container fees, packaging, terminal handling, and broker fees. Choose a good freight forwarder that offers a quote within your budget. Check How We Delivery CNC Router Machine To You
• Track your cargo
Shipping internationally takes time. Be sure to check with your freight forwarder the average time taken and prepare for the arrival accordingly.
• Receive your shipment
When your machine arrives, have your customs broker clear it through customs and other requirements. Once everything is clear, you may pick up your shipment.
OMNI CNC is the best company to buy CNC routers from China, not just for their exceptional quality routers, but also because they provide buyers a seamless importing experience. They pay personal attention to each buyer guiding them every step of the way and ensuring that CNC routers are ready for importing when the client needs them.
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What to Consider Before Buying an Abrasive Water Jet Cutting Machine?
The Abrasive water-jet cutting technique utilizes an abrasive particle —such as garnet— added to a high-pressure water stream for efficiently cutting through a hard material. The abrasive particle is inserted in the water-jet machine’s nozzle.
When the machine is in operational mode, the abrasive particle cuts the material, and the water’s role is to accelerate the particle suitable for cutting. As the pressure of water increases, the cutting efficiency also improves.
An abrasive water-jet cutting machine is optimal for all kinds of thicker & rigid materials such as plastics, stones, and metals. It is easy-to-set-up, and fixtures are assembled in a few minutes, and no specialist training is required for operating this machine.
With an abrasive water-jet, you can expect fast cutting, enhanced productivity, and quality parts.
Are you planning to buy an abrasive water jet cutting machine? Then, you must read on, as in this article, we’ll be putting forth things to consider making the right purchase decision.
1. What Grit Size You Need?
First things first, decide on the right grit size when in search of an abrasive water jet machine. Although this may appear straightforward, it involves complete science that revolves around the performance of the cut you desire.
For precise cutting, opt for smaller grits, whereas large grits ensure productivity, but the cutting will be much rougher. Smaller grits are priced higher than the large grits.
If you are hoping that no secondary finishing procedure is necessitated, then selecting appropriate size grit is vital. A smaller grit produces a more delicate & cleaner finish compared to a larger grit.
In simple words, polished finish that is aesthetically pleasing requires a much smaller grit size.
2. Is There a Need for a Taper Compensation Head?
Taper compensation is unarguably a misnomer out there. But does it work? The answer is yes if you tilt the jet stream before it penetrates the material. The slight taper in the edges of the water-jet machine transfers onto the scrap material to produce a straight edge on the part surface.
For taper compensation to work, the material needs to be perfectly flat. Further, you require a cutting head that allows tilt movement, rotation, lift, — or commonly known as the taper compensation head.
However, taper compensation heads experience damage from inadvertent operator errors or material tip-ups, leading to costly downtime and price-hefty repairing bills.
The final verdict is to opt for a water-jet machine with a taper compensation head if you have a regular flow of jobs requiring straight product edges. Otherwise, it serves no purpose.
3. Is the Ultra High-Pressure Pump System worth it?
Over the past two decades, water-jet technology has developed significantly for betterment. Buoyed by new materials and upgraded machine engineering, we now have the pressure pump systems exceeding 100KPSI mark.
While, these ultra-high pressure pumps escalate the speed of cutting, but they do come at a premium price:
In real-world applications, the manageable level for an ultra-high pressure pump is between 60 to 70k, to prevent premature damage to the other machine components and extend seal life.
4. Is There a Need for Recycling the Water?
You can add a water recycling system to your water-jet cutting machine to prevent water wastage, but it comes at an hourly cost of $7-9. A water recycling system comprises pumps, water tanks, DI resin contains, staged filtration, and a chiller, and all these components require heavy maintenance to guarantee optimal performance.
The final verdict is buying an abrasive water-jet machine that comes with a water recycling system, only if mandatory as per law in your state.
5. Does Water Quality & Temperature Have a Role to Play?
Yes, they do. The municipal water quality, especially the particulates that it may contain, varies largely from one city to another. Any suspended material in the water can cause significant damage to the jewel present in the spray nozzle; the concentrator in the nozzle can cost somewhere between $80 to $800.
Water temperature is also an essential factor; overly warm water can cause deterioration of the water-jet machinery and interrupt the production.
Consider an abrasive water-jet machine with inbuilt filters to eliminate unwanted particles in the water and then run the water through the chillers to ensure optimum temperature of 45F or 7-degree celsius.
6. Is There Need for Undergoing Professional Training to Operate The Machine?
Typically, operating a water-jet cutting machine is not complicated, basic knowledge of how it works is adequate, and with practice, your team will master the skills to achieve the best results.
Omni CNC—A Premier Supplier Of Precision Water-jet Systems
Buying a functional abrasive water jet cutting machine that fits your budget requires a lot of planning and research, but you can escape this by reaching out to experts at Omni CNC. They’ll carefully understand your requirements, expectations and budget and make an honest recommendation based on their years of practical industry knowledge and vast experience.
At Omni CNC, we design & manufacture value-for-money water-jet machines for cutting stone, marble, glass & special metals. Our high-performance water-jet machines are equipped with premium-quality components to ensure durability and minimal upkeep.
Our water jet cutting machine is available in several configurations and sizes to meet your specific production requirements and budget.
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All You Need To Know About CNC Machining—Definition, Process & Components
CNC machining is an advanced metal fabrication technique where written codes regulate the entire manufacturing process. The code does everything, right from the spindle speed, the movement of the cutting head, RPMs, etc.
Half a century ago, machinists were entirely responsible for crafting every piece to perfection, but now things have changed. Yes, their vast knowledge and practical industry experience is still indispensable in today’s automated manufacturing industry. Yet, for maintaining the same precision in dimensions, computerized machines are preferred.
What Value CNC Machining Brings to Businesses:-
Continuous Use
Unlike the manual labour, the CNC machinery — barring any maintenance and malfunction — can work continuously with no breaks. Thus, significantly boosting efficiency and productivity.
Consistency, Precision & Redundancy
The best part about CNC machining is that the design of any product has to be programmed only once. Regardless of the volume of the order, the design can be replicated with precision.
Low Skill Requirement
Another benefit associated with CNC machines is that one requires little training and no formal education to operate them. In contrast, manual machines call for special skills and years of practice to use them.
Fewer Human Resources
Since a programmed computer software administrates the entire machinery procedure, we require fewer technicians to oversee the operation, thus decreasing overall labour expenses.
Flexibility
Another benefit associated with CNC machining is that software can easily & quickly be reprogrammed to manufacture different parts, allowing operations to keep up with the shifting customer demands.
Capability
The CNC machining technology uses the precision of a computer to go beyond the limitations of manual capabilities. More intricate operations can easily be managed with CNC machining.
The mainstay manufacturing boosts an extensive spectrum of CNC machining capabilities, including milling, turning, forming, and punching.
CNC Machining Process
We can divide the process of CNC machining down into four necessary steps to fabricate custom parts.
Step 1:
First, you need to export your CNC–compatible CAD file format. STEP and IGES are the two file formats predominantly used in CNC machining.
Both the formats are standardized, open–source, and can be utilized across platforms.
For better results, you need to export your designs directly from the native CAD software into the STEP file format.
Step 2:
Prepare a technical drawing. While technical drawing is not always required for manufacturing various parts with CNC, yet we highly recommend it to include as it might contain certain information that is not present in the STEP format.
We Need a Technical Drawing in the Subsequent Scenarios:-
Step 3:
In this step, you’ve to prepare the CNC machine. The preparation aspect of using a CNC machine includes affixing the workpiece into the machine, or into machine vises. After that, we require tools such as end mills, drill bits, along with proper machine components.
Once the machine has been fully set up, the operator can run the CNC program.
Step 4:
Finally, execute the machining operations. Starting the program triggers the CNC machine to begin its process. The CNC program commands the movements and actions of the tooling.
Components of a CNC Machine
Input Devices
The various input devices include compact devices, compact discs, and other modern data transfer components.
The Machining Component
The machine component is a high–accuracy system that enables machining of the end products.
It encapsulates the systems and cutting spindles controlling the machine parts—the machining competent responds to pre–programmed computer–aided control logic.
Machine Control Unit
The heart of a CNC machine is a high–value logic control panel, which comprises a control loop unit (CLU) and a data processing unit (DPU).
The Data Processing Unit component handles reception and decoding of the programs.
Once intercepted, the data which has been decoded is relayed to the Control Loop Unit as electrical signals.
Driving System
It is another critical component of a CNC machinery, which responds to the pre–programmed instructions to enable cutting off the end products into its predefined shape & design.
In its simplest form, it comprises a series of control motors.
Feedback Device
To operate the CNC machine efficiently, relay feedback is required during & after the process is completed.
Let’s Wind Up
Increase your production capabilities, while reducing labour costs with our quality–focused range of CNC routers in China. We design & develop low–maintenance, computer–controlled routers such as digital cutting machine, CNC Router Wood Engraving Machine, CO2 and fiber Laser Cutting Machines, CNC Plasma Cutting Machines and water jet cutting machine.
Do you have a project? Request a Quote now!
Build Quality Surfboard? You Need CNC Machine
Did you know that in any given year, there are between 17 million and 35 million avid surfers riding the waves? When it comes to paddle boarding, the US alone has over 22 million stand-up paddle boarders. And don’t even get us started on fishing– it’s the third-most-popular pastime in the world today.
It is this extreme popularity that has made water sports like paddle boarding, surfing and fishing extremely lucrative industries – particularly for board manufacturers. But just offering boards doesn’t help you get customers. Surfers, fishermen/women, and paddle boarders are extremely discerning about the quality of equipment they choose, and you’ll need to raise your production quality standards to meet their needs.
Top 10 qualities customers look for in a water sports board
Just like any other water sport, fishing, surfing, and paddle boarding come with their own dangers. While the fatalities may be lower compared to other sports, they can turn dangerous if the correct boards aren’t used.
But a board is considered “correct” when it is built the right way. This is why manufacturers need to construct boards using specifications that offer buyers safety, convenience and enjoyment. By doing so, you will be positioning yourself as the premier manufacturers of premium-quality paddle/surf/fishing boards.
Surfers, stand-up paddle boarders, and fishermen/women consider ten important criteria when purchasing their boards:
Material:
When it comes to materials, all three water boards work great when made in composite foam. This material is light-weight, very buoyant, and quite thick. This offers protection, comfort, and convenience to the user. Other materials that water sports boards can be made of include plastic, Kelvar, wood, and epoxy fiberglass.
Hull design:
If surfboards and stand-up paddle boards are being purchased, customers look for planing hulls. These hulls are flat and wide and glide over the water, giving more stability to the user. Fishermen/women choose either the planing hull or displacement hull, depending on the type of water they intend to fish in and how much speed they need.
SUP width:
People with better stability & balance often choose to go for boards with a narrower SUP width because it offers faster speed. Typically, this will be between 32-34 inches for paddle boards and 18-22 inches for surfboards.
Length, height, and weight of the board:
Fishing planer boards are usually 8”-12”. Surfboards are usually 6’2”-7’2” and can sometimes be longer. Paddle boards are usually 10-11 feet in length. But again, these can vary depending on whether the speed is important to the user or stability. In terms of weight, lighter surf, paddle, and planer boards are better because they don’t drag as much in the water.
Volume & thickness:
Surfers typically look for surfboards that are 2¼″- 3¼″ thick, and paddle boarders look for paddle boards that are 5”-6” in thickness. Planer boards generally come in small sizes. But they must be heavy, so they’re not overturned by the fast movement or rough fish.
Fin set up:
People who use water sports boards in calm water and with limited movement can choose a board with less than three fins. But if they want to use the board in rough water or use the board extensively, then 3-5 finned boards are better.
Construction
The tail shape, nose shape, contour of the board, and other design/construction elements depend on the personal preferences and usage of the user. These features determine the speed, stability, and ease of boarding.
Stability
When it comes to paddle and surfboarding, larger and more stable boards are needed when the user’s weight is higher. If they surf/paddle with their pets or lots of gear, then too larger and more stable boards are needed. This will prevent the boards from overturning in the water. Similarly, fishing planer boards need to be heavy and thick to be more stable or risk being turned over.
Inflatability
If the buyer is looking for soft paddle/surfboards, then the inflatability should be approximately 225-240L. But for hard boards, it should be around 175L.
Places it can be used:
One of the most important pre-requisites for surfboards, planer boards, and paddle boards is that they should be versatile enough to be used on any type of water. “All Round” boards are more-popular than single-purpose boards.
Manual manufacturing doesn’t always help board manufacturers meet all these criteria effectively. They need to use the right technology to build boards that are safe to use and enjoyable. This is where CNC Routers come in.
Five ways in which a CNC router will make you the most trusted water sports boards supplier
CNC Routers are a great and easy way to create safe water sports goods quickly and on a budget. They offer numerous benefits which both small and large-scale manufacturers will appreciate.
Some of the benefits you get by using CNC Router machines to build your water sports boards are:
Complete customizability
Do your customers want a 5-fin surfboard? What about a 34-inch paddle board made from composite foam. Maybe your customers are fishermen/women looking for a dark-colored wooden planer board. Irrespective of what material, dimension, and color specifications you require for your boards, CNC Routers can be used to manufacture a wide range of products.
Additionally, spindles on CNC Routers are capable of being run at high speeds up to 18,000rpm, making production very fast. You can easily program the Router to build you a variety of units within a short span of time. This way, you’ll be able to customize your product range to a variety of markets and become the sole supplier of all types of water sports boards for your region.
Precision
CNC machining tools like CNC Routers and CNC mills are extremely precise in their cutting and finishing. They have tolerance as low as +/- 0.01 mm. This makes the Routers extremely ideal for fashioning items like surfboards, paddle boards, and fishing planer boards, where adherence to dimensional measurements is a must. You can protect your customers – even save their lives – with your precisely-built boards.
Accuracy
It’s a known fact that hand-held machines require a very steady hand to operate. A slight slip or loss of focus can ruin the product completely, or worse, injure the user. CNC Routers don’t suffer from the same problem. They are pre-programmable devices that are fully-automated. Because there is no human intervention involved, CNC Routers eliminate any of the risks that come with hand-held devices.
Another advantage of the steady cutting that CNC Router Machines offer is the reduction of wastage. The absence of mistakes will ensure your resources are used optimally, and your composite foam material stock will last longer. This also makes your company very eco-friendly – something which new-age water sports enthusiasts appreciate.
Scalability
If you’ve been planning to scale-up manufacturing of your paddle/surf/planer boards, then a CNC Router that comes with a CNC router table will make the best investment. These router machines can work on hundreds of units of products within a few hours. They don’t require constant manual feeding or intervention and produce outputs with consistency. You only need to occasionally change the Router settings to suit the specifications of each product variant, and you’re good to go.
With their high-speed and automated functionality, CNC Routers give you the freedom to scale-up your operations with ease. You don’t have to hire too many laborers as well, instead relying on the Router to take over your production.
Trainability
Unlike some other types of manufacturing technologies which can take very long to learn, CNC Routers are relatively easy to master. By seeing an expert use the machine and trying your hand at it, you can gain an understanding of how CNC cutting works. Regularly operating the Router will make you an expert at it.
Plus, CNC Routers are very easy to maintain. If you do require any support, our team at Omni CNC is always here on hand to assist. We have over 10 years’ experience in assembling CNC machinery and are reputed as one of the best CNC Router assemblers in China. We can help your staff set-up the router at your facility, learn how to use it, and assist with any questions they have.
Conclusion
As we’ve seen, CNC Routers are extremely helpful in crafting premium-quality surfboards, stand-up paddle boards, and fishing planer boards that are
If you’d like to see how our CNC Routers at Omni CNC can be used to make composite foam water sports board, just give us a call today. We can organize a physical or virtual demo of our machine. We have both full-size and mini CNC routers at our facility, perfect for operations of all sizes.
Contact us today to schedule a meeting or to discuss rates.
Fibre Cement Cladding and Siding Enhances the Aesthetic Appeal of a Building
Introduction:
Made from other materials, Wall cladding and siding is a decorative material used to makes the appearance of a house, building, or, walls beautiful. Providing an artistic outlook, apart from decorating the place, wall cladding and siding and be used for both interior and exterior. Moreover, it can also assist in enhancing the structural integrity of the building while catering purposes like insulation and waterproofing.
Primarily used to stop the wind and rain from entering the building, cladding and siding is the ‘skin’ of the building used as an extra layer to safeguard the areas around chimneys, roofs, windows, and doors from thermal insulation and weather resistance. Cladding and siding can be produced from a wide range of materials. These materials can include:
Index
1. Purpose of Cladding and Siding
2. Types of Cladding and Siding
3. More about Fibre Cement Cladding and Siding
4. Advantages of Fibre Cement Cladding and Siding
5. Categories of Fibre Cement Cladding and Siding
6. What to Expect from Fibre Cement Cladding
7. What about Aesthetics?
8. The Overview of Cladding and Siding Market 2020
9. How Does A Multi-Head CNC Router Seamlessly Cut Large Cladding and Siding Materials?
10. Opt for the Best Tool and Programming for Cutting Cladding and Siding Materials
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1. Purpose of Cladding and Siding
Although the main purpose of cladding and siding is to provide an artistic and stylish appearance to the place it is being applied; still, the underlying, perhaps the main, purpose of cladding and siding it to cover the entire building. The best example of this is the bathroom or a coffee shop. The walls of a bathroom can be panelled while the interior of the coffee shop can be induced to provide a brick-wall effect to the cafe, hence, creating an impression on the visitor.
Besides, cladding and siding cal also is customized to pique or add interest, vibrancy, atmosphere, or something extra to add uniqueness to the area it is being used in. For instance, to create a differentiating factor between the office and the member’s lounge, one can use a comforting kind of pattern to contrast the two spaces.
2. Types of Cladding and Siding
Since cladding and siding is not a particular substance. It comprises multiple materials and the makeup of the applied cladding and siding depends on the dealer and the person choosing it. Depending upon the common choices, here are a few substances that are used in the making of cladding and siding:
● Metal
Perhaps, one of the most popular choices within the cladding and siding industry. Given the fact that metals are pretty versatile, durable, and can be installed easily allow the cladding and siding dealers to present this option to their customers. Besides, using metal also allows them to satisfy structural and functional purposes.
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● Composites
Composites possess the capability to emulate the most expensive cladding and sidings like that of asphalt or brick effect. Besides, it also prevents any kind of blockage on the structure it is being applied to. Also, it is beneficial for those buildings that are not capable of carrying the bulky weight of the actual stone.
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● Masonry
Useful for aligning a particular building with the aesthetics of its neighbors, Masonry is often seen as a stone facade applied to the exterior or interior of the building. This is done to simulate the look of an exposed wall.
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● Timber
If you are a fan of durable finish and profoundly attractive features, then timber cladding and siding is the right selection for you. Biodegradable as you like, timber like that of green oak will naturally age with time to provide a silver-grey outlook to your building. Besides, applying this will save your maintenance cost for the next 100 years!
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● Tiles
Hard to maintain, this cladding, as the name suggests, lends an outlook that is long-lasting and energy-efficient.
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● uPVC
Demanding very little maintenance, this cladding and siding is not only cost-effective but also a perfect layer of protection against severe and unrelenting weather conditions.
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● Stone Cladding and Siding
Lending a good aesthetic appeal to the building, this cladding and siding is best known for providing heat and sound insulation. Moreover, it is very durable and needs almost no maintenance.
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● Glass Cladding
The main purpose of this cladding and siding is to provide an artistic, modern, and stylish look to the building( on the outside).
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● Aluminum Cladding and Siding
Possibly, the most popular choice in terms of metal. Aluminum is an able ally of many construction companies. Apart from adding to the aesthetic appeal of the building, aluminum also lends a protective coating around the building. Further, using this is a cost-effective option because of its unmatched durability, weather-resistant, and immunity to rust and corrosion.
Image Resource: pinterest
– Fibre Cement Cladding and Siding
As mentioned in the types, composite cladding and siding have the capability of imitating the best and expensive cladding and siding of the market. However, did you ever thought how is that even possible?
The answer to this question lies in the composition of this cladding. Also known as the fiber cement cladding and siding, this immaculate cladding is made up of fibers of sand, cellulose, and cement. Although this cladding comes in different shapes and sizes, yet, the most in-demand structure of this cladding is its sheet form. The sheet form is a horizontal board that is used to cover the exterior of a building or a house.
3. More about Fiber Cement Cladding and Siding
Ranging from 2400-3000mm in length, 900-1200mm in width, and 4.5-8mm in thickness, the sheets of fiber cement cladding and siding are mostly divided into low-density and high-density boards.
While low-density boards tend to showcase rough edges upon cutting, the same cannot be said for its counterpart which provides more cleaner and smoother edges upon cutting. Also, the thermal resistance and sound transmission differ in the two categories.
Image Resource: architizer
4. Advantages of Fibre Cement Cladding and Siding
Over other materials, this composite cladding and siding have its fair share of advantages over other variants of claddings:
● Lends protection against:
○ Rots
○ Termites
● Not affected by adverse weather conditions
● Strong resistance against fire damage and warping
● Protection against water damage
● Easy to apply
● Low maintenance required
● Environment-friendly
5. Categories of Fiber Cement Cladding and Siding
There is no hiding the advantages of this segment among the interior and exterior designers. And, perhaps, this is the reason why fiber cement cladding and siding is becoming more synonymous with designing. Nevertheless, following the pattern, here are a few categories of fiber cement siding and cladding that you must consider having in your house:
1. Shakes and Shingles:
Shakes and shingles of fiber cement cladding and siding can harness facaes of various shapes and sizes. On outside, considering the wear and tear it experiences, this category has the capability to impart and intimidate wood’s appearance. Coming both in individual pieces and panels, one can notice different shapes like that of straight, thatched and wavy edges.
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2. Shiplap Siding:
Butted against each other, Shiplap fiber cement siding, unlike horizontal lap siding, is installed using a groove and tongue system. Using this system, one can be assured of smooth and clean surface, a feature commonly sported by contemporary homes.
Image Resource: pinterest
3. Horizontal Lap Siding:
Perhaps, this is the most common example of fiber cement cladding and siding in residential arena. Also known as the dutch lap siding, this cladding features even and lond pieces that are more thicker at the bottom as compared to its top. And, this is the reason why it is installed from the bottom up while overlapping the previous siding.
Image Resource: royalbuildingproducts
4. Vertical Siding:
If you are a fan of rustic look then this fiber cement siding is for. Vertical siding is something that lends rustic batten or a cleaner look while showcasing minimal lines.
Image Resource: illinoisenergy
5. Soffit:
Coming both in the vented and the non-vented style, this category of cladding allows for a better and controlled airflow through the building.
6. What to Expect from Fiber Cement Cladding
Here are a few things that you must expect regarding the performance of fibre cement cladding and siding:
1. Protection from Moisture:
Though fibre cement is not a good water-resistant, manufacturers have developed various techniques and methods that allow them to manufacture fibre cement cladding that can strengthen building’s water-resistant envelope.
2. Thermal Insulation:
With the help of thermal breakage products, fibre cement cladding and siding can offer better thermal resistance as compared to its counterparts.
7. What about Aesthetics?
Another, probably the most important, sector of discussion. Fiber Cement Cladding’s main purpose is to add to the aesthetic appeal of the building. Nevertheless, here are a few sectors that can help you assess your aesthetic appeal of your fibre cladding and siding:
1. Colour:
Aesthetically speaking, the biggest benefit of getting fibre cement cladding and siding is that the user can pick from a variety of colours. Moreover, one can also get their paints and colours customized the way in the pre-painting process. Thus, implying, one can design the way they want it to be.
2. Corners:
This is a challenge that has troubled many architects in the past. However, thanks to innovation, this challenge has been refined to ease. Implying that with the help of highly-developed cutters like that of CNC machine, one can produce flawless and smooth corners regardless of the material they are using, and, fiber cement cladding and siding is no exception to this.
8. The Overview of Cladding and Siding Market 2020
Given its characteristics and advantages, it is convenient to consider that cladding and siding is becoming a go-to option for many builders. Thus, this leads to an increase in demand for various variants of cladding and siding, which, eventually, expands its market.
Image Resource: mccraylumber
To back the same, by 2016, the market was concluded at USD 70.89 billion at the end of the year. Moreover, the market is, now, projected to grow at a CAGR of 5.3% by 2025. With the increase in population and construction, of both residential and office spaces, the market is being driven with an idea of automated production and installation. This can only be backed with the possibility of using a CNC machine which is not only enhancing the rate of production but also fostering the growth of the industry.
Also, the wide availability of raw materials like aluminum, PVC, stones, steel, etc, at a reasonable price is contributing to the increase in the production levels. Moreover, consumers’ smartness and education are also helping the clause of these products. With consumers more interested than ever, they are demanding materials are light, easy to apply, and durable protective materials. To couple with this, they want the materials to be biodegradable and environmental-friendly solutions that can contribute to their wellness in the imminent future.
Other innovative ideas paired with the advancement in technology are another reason why cladding and siding are contributing more to the net growth avenues of both the CNC industry and construction industry. Considering the residential population, people now want walls that can look attractive and create an artistic vision with their vertical gardens. Hence, the increase in the demand for green panels.
● Product Insights
Materials that are highly durable and promote energy savings are going to be the center of attraction for many consumers. This is where terracotta comes into the picture. The market was already at 25% in 2016 and is predicted to outperform others by 2025. Terracotta, apart from the above-mentioned qualities, also enhances the thermal performance of the building. Besides, being a mortar-free product also makes it a favorite among the consumers belonging to the section of extreme weather conditions.
Keeping a close eye on the terracotta, fiber cement cladding and siding is creating a class of its own. With a predicted CAGR of 5.6% in the coming years, this cladding variant is the fastest-growing product. As indicated by the percentage and popularity of fiber cement cladding and siding, the panels from this range are expected to showcase a growth, in the years to follow, which will be significantly higher than its counterparts.
Conventionally reliable, PVC cladding and siding panel’s low-maintenance has found its share of lovers. With its solutions matching the requirements of waterproof decks and attractive living space, PVC cladding and siding is something that is best for those who reside in places experiencing harsh weather conditions. Moreover, as per the recent trend, the innovations have paved the way for a more durable combination of wood and plastic. This combination is engineered in factories with the help of CNC machines and is made to offer stability, adamant, and load-bearing solutions for better sustainability.
An inflammable and scratch-resistant material, ceramic is also one of those materials that have seen a rise in its demands in the cladding and siding industry. As home-owners seek more eco-friendly, sustainable, and safe options, the builders are fostering upon the prospect of making effective use of cladding and siding made from ceramic. Moreover, its resistance to extreme weather, low maintenance, and easy to clean which aids hygienic surroundings also makes it a homeowner’s favorite.
Apart from these, other materials used for cladding and siding like timber, weatherboards, glass, stone/brick show slow-growth despite their appealing and aesthetical benefits.
● Application Insights
When things centre around the application of the cladding and siding, then it is fair to say that the growth is predicted from all the sectors.
Considering the residential sector, the market marked an all-time high in 2016 with its 29.4% market share. Besides, carrying forward the same momentum, the cladding and siding market in the residential sector is expected to sport a CAGR of 5.9% in the imminent future. When considering emerging economies, like that of Asia-Pacific and Latin America, the market for cladding and siding is showing positive signs of growth in the residential sector.
Moreover, a revitalization of the housing market in North America has also contributed to the growth and popularity of cladding and siding. With a thought to provide sustainable and protective solutions, the builders are keeping a sizeable part of their budget ready for the production of cladding and siding of their consumer’s choice.
Coming to the commercial application of cladding and siding, the increase in the number of retail stores, malls, entertainment lounges, and other complexes has added to the increase in the market share of cladding and siding. Countries like China, Thailand, Malaysia, India, and Singapore are active members contributing to the increase in the market share of cladding and siding.
The potential of investors transforms start-ups into unicorns and this metamorphosis promotes the development and expansion of office spaces. Besides, the need to create a corporate headquarter in every active nation also creates a good scope for builders to play more with the concept of innovating something with cladding and siding. The need to build high architectural standards pumps more cash into the cladding section and, thus, paving way for a bright future.
● Regional Insights
The increasing popularity and sales of cladding and siding in different Asian-Pacific countries are a few reasons why builders should be excited about the use of this material. Anyhow, the Asia-Pacific region is expected to show more rapid growth in this sector by 2020. Despite the deceleration of economic growth in many countries, infrastructure is one sector that will not slow down. Since regional governments are ramping up the production for a better future, the prospect of growth for cladding and siding is going to be the driving force of the economy. To assert the same, the healthy growth of construction in the South-Asian countries accounts for the stability that is being enjoyed by the Asian market.
In North America, the revitalization of the housing market has increased its chances in terms of emerging as the next region for the growth of the cladding and siding market. A predicted CAGR of over 5% by 2025 is proof of the same. The use of BIM technology, production of prefabricated buildings, and other trends are expected to shape the construction industry into a more dynamic prospect for the cladding and siding market.
● Competitive Insights
Characterized by large and small players, the cladding and siding industry has found itself to be rapidly growing and getting more advanced, in terms of technology. Besides, the entry of big and established brands is also a big boost for its overall growth. Moreover, the existing companies are joining hands to collaborate and engage in the R&D to find more innovative and sustainable solutions for the production of cladding and siding.
Also, the growing focus on all-round provides and the increasing importance on viable eco-friendly products has forced the companies to mend their ways and think on alternate lines.
9. How Does A Multi-Head CNC Router Seamlessly Cut Large Cladding and Siding Materials?
The use of saw, notches, turret punches, and guillotines was the conventional way for crafting and designing beautiful, but not accurate, cladding and slides. Besides, the process was laborious and demanded a lot of time and effort.
Nevertheless, globalization and technological advancement ensured that the process of producing cladding and siding material went under a big makeover. Making the manufacturer’s opinion, of making a finding efficient and reliable machine, the centre of the discussion, machine maker introduced the concept of CNC machine into the market. Though synonymous with kitchen cabinets, a CNC router possesses the capability of cutting almost anything under the same. Moreover, this machine ensures that the cutting process is efficient and accurate.
Therefore, when cladding and siding manufacturers laid their hands on this machine they were astonished by the increased amount of their work. With an easy-to-use use software, quick to learn codes and feeds they were elated with their work. Besides they were able to process all types of cladding and siding materials, at a faster pace and on a more consistent level!
Before the advent of this machine, the consistency and reliability of the output were the major issues that bugged the whole industry. However, with CNC machine makers like OMNI CNC into the system, things changed for the good. They delivered a CNC Router that can handle the full sheet of the cladding material as a single piece.
Routers like Pneumatic Tool Change CNC Router made the designing process very easy. The manufacturing process only required the worker to maintain the tool path by saving the position of cutters. Furthermore, it made the process faster by supporting a system of spindles integrated to control the multi-head CNC routers from 2 to 8 pieces. The spindles worked in tandem just like a normal CNC router with an auto tool changer.
Also, the Pneumatic Tool Change CNC Router supports manufacturers to arrange different paths for different spindles/cutters. If coding is done properly, the machine will ensure that according to the instruction each cutter fulfills the function and follows the other sequentially.
The biggest benefit that manufacturers have noticed is that, while using the Pneumatic Tool Change CNC Router, the process has taken place at a rapid pace, the cutter change too takes places at a very high speed which barely accounts to 2 seconds, and the other spindle/cutter can be seen warming up for its process when the first is about to complete it’s designated task. Also, this CNC router is easy to maintain, replace, and there is no tool altering problem.
Apart from the Pneumatic Tool Change CNC Router, one can also use Synchronized Multi-Spindle CNC Router. However, this type of CNC router is usually suggested to manufacturers who mainly do batch work. This router is very competent and can complete at least 2 work pieces at a go. Apart from that, it supports almost 12 spindles which imply that the manufacturer can work on 12 work pieces at a time.
This type of router needs a z-plate to operate. Also, the thick and wide features allow the machine to stay strong and eliminate vibrations whenever a spindle/cutter hits or cuts a hard material. Thus, ensuring processing accuracy.
It is imperative to make the most of the provided material to reduce the overheads and to minimize the waste material. However, considering the number of projects one can receive one can understand that the conventional method is not the answer to keep the above aspect intact. This is where a multi-head CNC router comes into the picture and makes things easy and efficient.
10. Opt for the Best Tool and Programming for Cutting Cladding and Siding Materials
As with any other material, it is important to understand that the CNC router, despite its astonishing applications, has its limitations. And, these should be taken into consideration while selecting the router for the work. Besides, it becomes important to consider the best tool and programming to match the parameters required to produce the desired cladding and siding production.
So, to help you out, here are a few guidelines that should be followed for best output:
● Tooling:
Understanding the requirement of the material and the tool that can work on it is very important. For instance, the tool used for cutting composite cladding and siding is not the same as that of fiber cement cladding. The fact that both the cladding and siding has their set of unique properties, it becomes imperative to decide which tool to use for which material because an error in selection can impact the router in a sever manner.
Also, while performing cladding and siding, one should consider using up-cut routing tools to ensure that they have an adequate vacuum system to catch the chips and dust coming out from edges. In case you need to make mounting holes in the cladding and siding pieces, you should use drilling tools at the end of the process.
● Feeds and Speeds:
Right feeds and speeds may vary greatly depending on the material being performed. Some routers may cut at a speed of 600 inches per minute or higher while others may go down a tad slower than the mentioned speed. Hence, it is important to have a thorough understanding of the machine and going through the software program operator for choosing the correct setting.
● Cycle Time:
Wrong feeds and speeds for cladding and siding can impact the whole processing cycle by making it slower. Besides, the CNC router will face unexpected passes and will require constant monitoring. And, in case, if the first pass is not “clean” then your work may require additional and grooving cycle. Further, if it didn’t cut this then the post-routing will require you to operate manually. Thus, decreasing the quality and accuracy of your work.
The path of quality you choose for your work depends a lot on your ability to map the requirement of the material to a suitable router. Apart from that, your usage of the right tools, its feeds and speeds, and comprehension of other related factors will decide the level of your production.
Contact Omni CNC
CNC Machine Make Your Adventure More Comfortable
Let us start with a question:
Which metal according to you has the potential to produce a finished product that is durable, lite, and aesthetically pleasing? Any guesses?
Of course, aluminum is the metal we are talking about. Perhaps, it will be fair to say that aluminum is a blessing in disguise. One of the most commonly used industrial materials, this metal can transform itself as per the requirement of the project. Besides, its strength-to-weight ratio also makes it ideal for the construction of trailers, roof racks, automotive parts, marine equipment, railways industry, etc.
However, while reading this, there is a chance that you might ask: Trailers and Roofracks? Yes, CNC can design that too! To ensure that support frames like that of a roof rack is strong and tenacious, CNC manufacturers use their CNC machines to craft a beautiful, light, and durable aluminum profile rack which is great for carrying sports gears like bicycles, kayaks, canoes, etc.
1. What is Roof Rack and How It is Useful?
Roofracks are manufactured to deliver world class comfort. This innovative rack is the real adventure needs. Initially, roof racks were used only by outdoor enthusiasts such as campers and bikers but today they are being added to their cars even by daily uses. Roof racks are becoming compatible with all kinds of vehicles from compact sedans to family vans. With the help of CNC router machines, manufacturing of roof racks have become easier.
Roof racks are very efficient for long adventure trips with the whole family. This rack is used to fit in the luggage when all the seats of the vehicle are occupied by passengers. There are different types and design of roof racks available in the market that has hard case enclosures and protect your valuables during harsh climactic conditions. CNC machine manufactures perfect roof rack to mount on top of your vehicle in order to address your needs and it is worthy investment. Front runner https://www.frontrunneroutfitters.com/en/za/roof-racks/slimline-ii-roof-rack-kits.html, one of OMNI CNC’s clients uses entry level CNC machine for vehicle’s roof rack. Use your vehicle’s roof rack for various purposes in daily life. Roof rack will bring you convenience of carrying your possessions.
2. Why is a Trailer and Why it is Considered to be Essential?
Trailers are usually unpowered vehicle that is towed to your vehicle. This type of trailer is mainly used for carrying or transporting goods and materials. It is considered as one of the best utility for recreational or travel purpose. Many people use such type of trailers to mobile homes with limited living facilities, where people can camp or stay have been referred to as trailers. Omni CNC’s entry level CNC machine plays an important role in manufacturing these trailers. One of its clients https://droplet-trailer.com/thetrailer/ are using CNC machine to produce trailers.
3. Why the CNC Router should be Preferred for Aluminum Profile Products Like Roof Racks
However, the only requirement for producing flawless aluminum profiled products like trailers and roof racks is that they should be cut precisely and carefully. And, this is where a CNC router comes into the picture.
As of the current times, the use of a CNC router for producing aluminum profiled products is growing immensely. Industries require a machine that can work flawlessly and produce light-weighted aluminum profiled products. Besides, they know that a CNC router can satisfy every minute detail, like that of cutting speeds, relief angle, cutting edge, etc., required for the shaping of aluminum.
For example, Front Runner https://www.frontrunneroutfitters.com/en/za/ is OMNI CNC’s client which solely works to create outdoor equipment like roof racks. Understanding that extra space in the form a roof rack at the top can save the hassle, they ensure that their customers get the toughest, versatile, and advanced range of roof rack. However, to achieve that, they ensure that their engineers use the OMNI CNC’s router to provide the smoothness and toughness to the aluminum profile outdoor equipment like a roof rack.
4. Avoid Deformation of the Trailers While Using CNC Machine
Aluminum profiling, especially that of a trailer construction, by a CNC router can raise a few issues that can hamper the outcome. Due to aluminum’s low hardness and high thermal expansion, the metal can easily lose its shape when carelessly exposed to the functions of a CNC router.
Nevertheless, to ensure that this mishap does not take place, a worker should look after these steps before exposing aluminum to the CNC router:
● Machining of Layered/Multiple Aluminum Alloy Plate
In case you are using an aluminum alloy plate with several cavities, you have to be very careful regarding the distribution of the force of the CNC router. The reason behind this is that any negligence from your side could end up twisting the cavity wall and, hence, destroying the metal surface. To avoid this chaos, ensure to process all cavities at the same time.
● Drilling and Milling
It is a common concern among CNC machine users. Though the cutting provided by milling cutters, to the cavity and other parts of the metal, is adequate; problems that occur during this process are variable expansion, deformation, and release of extra cutting heat. To deal with this situation, one should ensure to pre-drill the aluminum profile with a bigger tool before exposing it to the milling cutter.
5. Tips for CNC Workers for Aluminum Profiling
Once you safeguard your aluminum profile from deformation, it is important to understand that you must find the sweet spot of your alloy. However, it is worth noting that an aluminum alloy plate has a narrow range of sweet spots in comparison to woods or other elements.
Besides, aluminum has a stickiness factor. And, this is a frustrating thing for the CNC worker. Not only it reduces the efficiency of the router but also aluminum’s stickiness degrades the final product. So, to ensure that this does not happen, here are a few tips that should be considered while working with CNC router:
● Have Patience and Don’t Rush:
Although a CNC router can perform unthinkable tasks yet it is very important to be patient while constructing a trailer and other related aluminum profiled products. A CNC worker will fetch rich dividends if they can keep themselves calm and slow down the things involved in the cutting process. Allow the machine to do its magic rather than using your intellect to ruin your hard work. Ensure that you are using a perfectly sized CNC router for fetching the desired result.
● Depend on Feeds and Speed Calculator
As explained before, you need to allow the machine to handle the process instead of your intellect. This is where you need to learn about feeds and speed calculator. Using them, you can substantially reduce your stress and increase the output.
● Keep Clearing Chips
Aluminum loves to stick on the router. And, one cannot stress the need to clean the chips of the blade. Being negligent will not only cost you the project but also, considering the worst-case scenario, the CNC machine. Being paranoid regarding the cleaning of the blade is a must for CNC workers. It should be your priority to check the blade continuously despite using the vacuum dust collection system.
Besides, to improve the performance rate you can use an air blast. Fixing this to the spindle pointing right at the point where the cutter meets the metal can be a reliable option for cleaning the chips.
6. Benefits of Using CNC Machine for Aluminum Profiling of Trailers and Roof Racks
Aluminum profiling is pretty popular within the CNC industry. Apart from paying rich dividends, there is a high work satisfaction associated with this work. The fact that aluminum offers desirable and worker-friendly properties allow people to ditch other materials for this durable substance.
Regardless of all this, there are many more things that aluminum as metal can offer to a CNC machine. aluminum allows the CNC workers superior machinability. Since it is malleable, most of its grades can be penetrated by the cutting tools. Hence, it can be machined faster than other components. Besides, here are a few reasons to use CNC machining for aluminum profiling:
● Machinability
As mentioned, aluminum allows for better machinability than its counterparts. This is the reason why CNC workers prefer aluminum for constructing materials like trailers, frames, etc. Since the metal can be easily processed and cut, it easy for the CNC workers to profile the material in the desired shape in a more efficient manner.
Take for instance Droplet https://droplet-trailer.com/thetrailer/, another CNC’s top client in trailer construction. To construct a high-tech laminate trailer that is light and strong, they use an entry-level CNC router that allows them to ensure that their design meets the functionality that their customers demand from their trailer.
Moreover, the CNC machine allows for cheaper processing of aluminum profiling of outdoor equipment. As the metal can be profiled as per the requirements, without much fuss, the cost of the machining process reduces substantially and less labor and time are involved in the designing of the product.
Aside from this, good machinability and meticulous approach can reduce the risk of deformation of the material, while the cutting tool cuts through the substance. Hence, leading to better accuracy, repetition, and supports the machine in meeting tighter tolerances.
● Strength-to-Weight Ratio
Until now, you must have been well aware of how good aluminum is. Besides, its desirable properties like that of high strength and low weight make it a CNC-friendly. Trailers, Roof Racks, Aircraft fittings, a few examples of aluminum elements that can be successfully profiled with a CNC router. Moreover, the different grades of aluminum can also serve various purposes. Grades like 6061 or 7075 can be used in the making of a wide variety of objects.
● Recyclability
Another reason for the popularity of aluminum. An eco-friendly metal, aluminum’s recyclability helps in reducing material wastage, lessening environmental impact, and recovering the extra expenditure done for the production of the project. Besides, in the CNC machining world, recyclability is of a material considered in high regard as there is a comparatively substantial amount of waste material discharged in the form of discarded chips on the cutting tool.
7. Conclusion:
So here it was! Perhaps, this is just a little thing that you needed for your understanding. Given the application of a CNC router, there are so many options available in the market that the worker can feel overwhelmed if he tries to see things from a narrow perspective.
As for the first step, it is important to consider which router your project requires and with whom do you want to negotiate for the CNC router. You must consider CNC machining firms like OMNI CNC who have been in the market for a good duration. Moreover, the rising reputation of this CNC machining firm is worth noting. In case you are someone who wants to work with an entry-level router and have no idea how to begin your aluminum profiling. We would urge you to take inspiration from Front Runner https://www.frontrunneroutfitters.com/en/za/ and Droplet https://droplet-trailer.com/thetrailer/, OMNI CNC’s clients.
Take for instance Front Runner. With the help of the latest technology and OMNI CNC’s laser cutting machine, this team of brilliant engineers has been able to develop some very tough, versatile, and advanced range of adventure accessories and roof racks. Apart from Front Runner, OMNI CNC’s entry-level level machine has helped Droplet https://droplet-trailer.com/thetrailer/ in constructing beautiful trailers and various other outdoor equipment.
Reading this we are sure that there is a part of you that can work wonders like these two firms. However, it is all about you realizing the same. It doesn’t matter if you have an entry-level router, what matters is that you must have the courage to take a risk and work wonders on aluminum profiles like never before.
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How CNC Machines Have Revolutionized Boats/Kayaks Industry
CNC machines are nothing short of a blessing! In case you are wondering why we are saying, it is time for you to consider its uses and effectiveness. Be it boats, aluminum racks, chairs, tables, or anything under the sun, this machine has the power to transform a simple sheet of wood or metal into something extraordinary.
With precision on its side, a CNC machine takes very little time to cut the plywood and carve shapes that only one can imagine. However, the only catch here is that if you are not familiar with the working of a CNC machine, it will be in your best interest to have some patience in the early stages of operation. Doing this will allow you to understand and adjust to the coding and functioning of the machine. Thereby allowing you to design exceptional patterns.
Besides, utilizing Dxf files will allow you to eliminate the process of:
● Scarfing of plywood beforehand
● Drawing the parts or parallel line meant to be cut on the plywood
● Cutting the wood along the line for a perfect shape, CNC machine takes care of that
When done properly, CNC machines open a whole new world for the woodworker. One such possibility is the production of boats, kayaks, Canoe, and other recreational boating products. Irrespective of where you are working, home, or a shop, using a CNC machine can change the outlook of your product. Having this uber-cool technology assures that your process is effective and automated. Moreover, you can also use this machine to vouch for big projects like that of producing multiple kayaks for a racing competition.
Since you are using this machine, you will not find any trouble when it comes to drawing intricate designs. Rather, you will enjoy the process where you have to just type in a few codes and allow the machine to do the hard work. Furthermore, you will love the fact that this machine can cut and make temporary hull frames, panels, and bulkheads, and related interior joints required to make a big boat.
1. How CNC Machine is Revolutionizing Boat Making?
Although when the CNC machine was introduced into the market, it mainly made the noise for its efficiency in domestic usage. With its immaculate accuracy, the machine was able to design and install items such as countertops, kitchen cabinetry, and stairways. However, very soon, people discovered the CNC machine’s dexterity and transferred its uses to the production boat building and its corresponding parts. And, this contributed to the growth of boat makers.
Image Resource: bearmountainboats
So far, the boat makers considered cold molding as a very popular and important way of crafting a boat. However, they have now realized that with the help of CNC machines, they can craft things like never before. The most popular of these is using 3D design software. When combined with a CNC machine, the process of cutting and crafting ensures that the outcome of the 3D model is in tandem to the requirements of the real world in terms of both, the design and other physical properties.
Image Resource: bearmountainboats
CNC nesting is another feature of this machine that can help in cutting and designing things accurately. One such example is the production of extensive molds, patterns, jigs, and templates. Moreover, the turnaround time required to get this work over the line is quicker than one’s expectation. Besides, the cockpits or other recreational products related to boat or kayak building are built over jigs that undergo a level of cuts done to attain precise shape and size. These CNC cuts on the jigs allow the boat maker to create a quick setup for laminating the curved corners and sides of the kayaks or boats.
Image Resource: bearmountainboats
And, when it comes to boat or canoe building, and other recreational boating products of top-quality, one cannot think of any other machine than a CNC machine. As mentioned, this machine accounts for tremendous improvement. Be it hull or interior construction, every designer will assert that with a CNC machine things have become far easier than they used to be. Like all you have to do is learn to code and have a knack of feeding it appropriately, and, the software is there to take care of the rest. What you feed as a 3D model is brought to life in front of your eyes.
Image Resource: bearmountainboats
Perhaps, this is the reason why owners are becoming more demanding and more specific regarding the minute intricacies of boat or kayak building. Small or big, irrespective of the size of the boat, you will save your labor and don’t have to worry about the silly mistakes that were a common feature before. It is fair to say that the 3D design is a big move forward for the boat-makers over the cold molding process.
Image Resource: bearmountainboats
With the rapid advances in technology, things are changing very quickly. And, this is a good thing for designers and producers as they will have a better machine at their disposal. Hence, they will be more confident in their product’s finishing and have a strong portfolio of their work to showcase to their clients.
2. How does a CNC Machine Reduce Extra Labor in Boat Making?
The task of measuring the boat, creating 2D designs, and marking those patterns on the wooden boards was arduous and tedious. Also, the accuracy of getting things right was not high which undermined the hard work of the craftsman. Therefore, apart from being ancient, it is just not the technique one should focus on, especially in these result-oriented times.
For that reason, boat makers are now backing the use of a CNC machine in their industry. The measurements used for this machine helps in creating a 3D model which, eventually, comes to reality. Moreover, it is a less time-consuming process and also facilitates the replacement of parts. The use of CAD models is another thing that is important to note. With this, the user can generate the appropriate code and use it to guide the machine tools to cut in a more specific and detailed manner.
Image Resource: bearmountainboats facebook
Also, the CNC router is large and is capable enough to take care of the minute but important pieces of a wooden boat. Aside from this, the software is within a reasonable and pocket-friendly bracket.
Image Resource: bearmountainboats facebook
CNC router is designed to make the boat-making process smoother and efficient. With a CNC machine, the lines, which were once a method of measurement, are used for producing the 3D model of the boat. This method allows the worker to get exact measurements of the hull. These measurements can then be compared to the proposed model.
Furthermore, the designer has to feed the codes to the system and put the pieces of wood or sheet on the router table, the router then takes care of the procedure.
Image Resource: bearmountainboats facebook
3. Applications of the CNC Machine in the Boat Making
Given the fact that we have discussed so many things about boat or kayak building via a CNC machine, we must understand the applications of a CNC machine in boat making. It is fair to say that over the years, the CNC industry has found itself applicable in almost every sector of our lives. From furniture to automotive to recreational boats and other components, the high-performance coupled with precision and efficient processing makes it a boat maker’s favorite to complete these task:
– Mold Construction
A boat, Kayak, or Canoe’s quality, versatility, and durability depends on its foundation. And, what’s the foundation? Without a doubt it’s Hull! Using CNC machines for the construction of hulls ensures that you lay a strong foundation. Besides, the consistency and accuracy in the edges, lines(done through CNC nesting), and identical corners symbolize a superior hull.
Image Resource: bearmountainboats facebook
– Deck Trimming
Once the outside mold is done, it is time to focus on trimming the deck for laying the balance the boat/kayak/Canoe needs. Moreover, it is essential to understand that the product you’re designing does not feature gaps, shifts, or uneven lines. In case you face some problem in the duration of this process, it is advisable to use a large-scale CNC router, preferably of 5-axis, to make sure that you both have smooth trims all-round.
Image Resource: uglyducklinghouse
– Ribs and Stringers
The skeleton of the hull, ribs, and stringers define the strength and shape of the boat. These components require several production templates and space. This is the reason why one must use the technique of CNC nesting to optimize the cutting and yielding process of the placement of non-linear edges.
Although boat making dates back to more than 500 years, still, it is fair to say that the use of CNC machines has changed the way this industry once operated. With adaptive software and models facilitating effective, accurate, quick cutting, this machine is indeed a blessing in disguise.
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A Metal Worker’s Guide to Metal Laser Cutting Machine
A metal laser cutting machine is not just an average investment!
Yes, it’s not just about the price you pay; it’s about the machine’s impact on your work. It’s about how quickly your manufacturing has become. Perhaps, this is the reason, why many manufacturers are afraid of investing a major chunk of their revenue for a machine. They know that if they mess their purchase, there will be no turning back, at least for 10 years!
However, the rapid growth of the industry has forced manufacturers to be bold. If they want to see themselves the race, they have part ways with their pragmatic nature. Hence, they will need to join hands and reckon the force of laser technology.
1. What is a Metal Laser Cutting Machine?
It will fair to remark metal laser cutting machines as an invention of the modern era. Since its inception, the machine has helped a manufacturer is more than one way. The most thrilling way one can recall is the reduction of manual efforts along with the reduction of labor costs. Besides, considering the current COVID-19 scenario, this machine has opened new doors of possibility with its smart and efficient involvement in the production of face mask and PPE kits.
However, considering metal cutting as the core of this discussion, laser cutting has tremendously improved metal cutting, which we will discover later in the topic. The machine is configured and designed in such a way that it can process anything from elevator material, cutting auto parts, air conditioning material, fridge material, and many other materials. Likewise, it can also process soft metals, stainless steel, mild steel, carbon steel, and much more.
To cut things short, a metal laser cutting machine features a focused beam of light, in the form of laser, which concentrates energy on a small area of the metal. This leads to burning, melting or vaporizing, of the metal placed in front of the laser. Eventually, creating a hole on the surface of the metal.
2. How is a Metal Laser Cutting Machine Beneficial to the Manufacturer?
Further, adding a flavor of CNC with this laser cutting machine will allow you to expand your work from cutting to the sophisticated engraving on delicate and precious metals. Thus, be it a complex part of the machine or artistic interior design to be crafted on a raw metal; this machine with some help from CNC can provide these benefits to a manufacturer:
• Efficient (Time and Cost):
Efficiency in work is one thing that every manufacturer demands from his machine. Given the fact that poor efficiency can severely impact the growth of a company, a metal laser cutting machine is designed to provide a cutting speed of processing metal sheets with a rate of 1-3 meters/minute.
Besides, the energy and cost of production required are lower and rate of production is much higher than the other traditional machines. Hence, it significantly reduced the cost.
• More Accurate:
Regardless of the metal used, this machine is very capable of producing accurate cuts at a higher speed. The machine is designed in such a way that it smoothens the process by holding the metal appropriately. Besides, the code fed as instructions for the metal laser cutter ensures that the process is repeatable, reliable, and there is no chance of manual error. Thus, accounting for more accurate results.
• Simplifies Complex Designs:
The metal laser cutting machine is dexterous in terms of providing designs that are complex to a human-hand. With minimum labor and more accuracy, the metalworker is just required to feed the codes, shapes, and sizes into the computer and wait for the machine to bring that alive.
3. Application of Laser Cutting Machine
When speaking about a metal cutting machine, the biggest question is: How to use it? Application of a machine plays a crucial role in determining the degree of willingness of a manufacturer in terms of investing his hard-earned money. And, with the efficiency of the metal laser cutter makes it a manufacturer’s go-to equipment. Besides, here are a few applications which are also a reason why manufacturers want to have this machine:
● Laser burn cutting
● Laser fusion cutting
● Laser remote cutting
a. Laser Burn Cutting
In this, oxygen is used as a cutting gas. During the separation, the oxygen provides extra heat to the workpiece. Hence, it localizes the oxidation process of the material’s cutting joint to accelerate the cutting process.
This kind of cutting is best suited for the manufacturing of heavy-duty materials whose appearance will undergo a continuous change due to the finishing process.
b. Laser Fusion Cutting
This kind of cutting process facilitates a virtual oxide-free cutting process rather it uses an inert gas as a cutting medium. Laser fusion cutting uses argon or nitrogen, which are reaction-inhibiting in nature, as the cutting gas at a pressure of approximately 20 bar. The inert gas cools the cutting edge by blowing the molten material out of the separating joint.
This type of cutting process is best only when the workpieces don’t go further processing after fulfilling the visual requirements of the finished material. Laser fusion cutting is best suited for thin metal sheets.
c. Laser Remote Cutting
Sublimation cutting or laser remote cutting is done on the material which is either very thin or very sensitive. This type of cutting does not involve the use of cutting gas rather it uses a laser as a source to vaporize and create fine cutting gaps on the material by removing the layers. The laser beam used is focused on the material by a highly dynamic galvo scanner. Hence, allowing the machine to attain a super cutting speed of more than 100 m/min.
The laser cuts are portrayed by very slight surface roughness and small blur. Accuracy and complex contour are something that a metalworker will not face with this kind of cutting in a metal laser cutting machine. With a smaller heat impact as compared to its counterparts, this machine is appropriate for thin and sensitive materials.
Another advantage this type of cutting offers is the reduced noise level in the production space. Besides, it also offers cost reduction options in both the sharpening and tool production zone.
4. The Technology of Metal Laser Cutting
The best part about a metal laser cutting machine is that it spoils its manufacturer for choices. Here are two types of metal laser cutting machines that are occupying the market.
● Fiber Laser Cutting Machine
● Direct Diode Lasers
a. Direct Diode Lasers
Technology is rapidly enhancing the state of the industry, and, Direct diode metal laser cutting technology is an example of that. As the name suggests, direct diode laser technology directly uses diodes for producing laser. In doing so, it eliminates the doped fiber system, which is usually seen in fiber laser cutting machine. Thus, by eliminating the middle process, this machine becomes more potent and efficient with its cutting speed for thick materials to provide superior edge quality for materials like aluminum, steel compositions, stainless steel, etc as compared to fiber.
b. Fiber Laser Cutting Machine
Fiber Laser Cutting Machine made its debut in 2008. With better cutting speed and lower operating cost, this machine uses a bank of diodes to create its laser. This laser is then amplified by a fiberoptic cable and channeled onto the surface of the metal.
With the availability of powerful lasers, this machine has demonstrated an incisive cutting speed of cutting a metal surface of 0.5 inches in thickness. Hence, it comes as no surprise to see as to why a Fiber Laser Cutting Machine is so popular in the metal processing industry. Besides, a Fiber Laser Cutting Machine is also a smart investment. The reason behind this is a fiber laser cutting machine comes with fewer moving parts or mirrors, hence, requiring less maintenance over its fair share of the warranty period.
5. Why one should invest in Metal Laser Cutting Machine?
Usually, firms opt to subcontract or lease a machine until they have completed the assigned project. Perhaps, this is the best thing to do considering that no one wants to put a large sum of money for a machine which is readily available for a short period of time. Besides, the risk of loss, in this case, is also pretty low.
However, along with your work, the demand for quality will also increase; not discounting the deadline crunch. Thus, calling for you to make a choice to invest in a metal laser cutting machine.
Amidst, the complexities and anxieties of making a heavy investment; take a look at your past expenses and subcontract, see how much you have spent or paid just to have a machine. Look at how much you could have saved, had you thought otherwise. Doing this will justify your need to bring a metal laser cutting for the house. Apart from that, it will make your manufacturing process fast and efficient. Also, not forgetting, that it will significantly reduce the labor cost.
6. Real-Time Cost of Operating Metal Laser Cutting Machine
It is genuine for a manufacturer to be a little hardheaded before or, even, during the purchase of a metal laser cutter. It is, indeed, that kind of investment! Besides, the expectations of better results are fair. However, it is important to understand the ground reality of the machine.
Regardless of what peers or different sites say, there is a real-time cost attached to this machine. The manufacturer should have knowledge of the operating cost and the level of efficiency of this machine. It is important for the owner to track the efficiency of the machine.
Hence making it imperative to find software that can trace metal laser cutter’s overall work output in comparison to the time. It is in this way, a manufacturer can determine the machine’s impact on the firm’s performance.
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How CNC Wood Router is a Jack of All Trades for Manufacturers?
The infusion of technology into almost every sector of manufacturing has changed the world in recent times. And, its introduction in the woodworking and the interior designing sector has transformed the industry whereby making allowing it to operate at a better place. The best part of the CNC wood router is that the designers and the woodworkers are pretty happy to add this new dimension to ensure they meet the high-end requirements of their clients.
With the woodworkers embracing the technology with open arms to enhance their daily outputs, manufacturing firms like OMNI CNC are working and coming up with high-level Woodworking CNC Router. Hence, they are finding new innovative ways to redefine the industry.
Famous for cutting through various wooden surfaces, the CNC Router Woodworking has the capability of performing tasks of different machines. For instance, it can perfectly design the shapes created by a spindle molder or a panel saw.
Furthermore, a CNC router can be controlled entirely via a computer as compared to hand router. All a woodworker needs to do is to learn simple sets of coding required to run this machine. With consistent quality work, this router has the dexterity to provide identical designs with greater levels of accuracy.
A) How does a CNC Wood Router Help a Manufacturer?
Usually, at the start of their career, manufacturers and woodworkers are more comfortable with fixed-base or plunge-base router. However, with the increase in demand for the production of intricate designs, the woodworkers are forced to think of ways that can deliver quick and efficient results.
This is where they turn to the computer-based router or, as we call them, the CNC (Computer Numerical Control) wood router. As mentioned, these routers boast the capability of working and handling large chunks of materials. With incredible accuracy, these routers are perfect for cutting wood at a high speed.
If you are considering replacing your old router with a CNC one, then it is the time to do it. Withal, if you are pragmatic about adding this new dimension, try to read these features carefully which shows that a Wood CNC Router Machine is a near-perfect addition for a woodworker:
1. Improved Production Range
Industrial CNC wood routers have revolutionized the woodworking industry. This computer-controlled machine rarely produces any waste pieces and operates at high-efficiency. This machine can substantially increase the range of production of woodworking firms without requiring it to hire a qualified technician for the machine.
2. Larger Cutting Field
Be it large pieces like stair risers or small 3d carving, a CNC Router for Wood Carving is capable of producing designs that are a challenge for a standard wood router that too at a higher speed. In the case of mass production, a woodworking firm can opt for bigger CNC wood routers that have a low margin of error and produce large pieces of wood at ease.
3. Ease of Operation
Standard routing requires a woodworker to physically manipulate the wood router. This method is not advisable as it severely impacts the quality of the product and safety of the woodworker. Besides, the working of these hand routers is something that cannot be taken for granted, hence, it requires an operator with significant experience along with the training of the router.
Whereas, a CNC wood router does not require a skilled operator. It only requires a woodworker to have computer training in coding, which is could be gained in a matter of a few months.
4. Less Waste, Less Dangerous
This is a common issue among the woodworkers using standard wood routers. Their investment is significantly higher than their compatriots who are using CNC Routers for Wood. The reason being, the loss of money is directly related to the loss of material on the work floor. So, more the waste, the cost incurred is also more. Lacking in accuracy, hand routers tend to provider results on the expensive side of the spectrum. Furthermore, the chances of woodworker making a serious error are also high.
However, when a woodworker is working with a CNC wood router, the chances are that he will eliminate the extra cost by preventing the extra waste. Besides, due to the high accuracy level, the quality of the work will enhance manifold along with keeping the operator safe from any physical injury.
5. Flawlessly Accurate
As mentioned above, the best part about the CNC wood router is that it is accurate. Since it is a computer-controlled machine, the CNC router possesses the capacity of producing thousands and hundreds of finished products that too at the same time! For firms and woodworkers who value time, accuracy, and high-quality, this machine is the insurance for making your work invaluable.
B) Applications of the CNC Wood Router
Given its fair share of advantages, the CNC wood router has become quite popular within the woodworking industry. It is hard to deny that this machine saves a lot of time, money, labor, and, more importantly, it eases and quickens the industrial operations.
Regardless of what the job demands一cutting, engraving, carving, etc., – this machine can design anything and everything with utmost precision. This is the reason why it is considered the best for the woodworking industry. Here are a few applications of the CNC woodworking router:
1. 3d Carving
As mentioned, the CNC router possesses an unmatched capability of performing anything, especially when things center on the 3D carving. Wooden capitals, carved consoles, pilasters, panes, brackets, frames for mirrors, carved icons, are just some of the things that can be performed in bulk on the CNC wood router.
However, the thing to keep in mind is that you should know the ball-nose bit before you start coding for etching the 3D design. Ball-nose bits are used to carve exotic 3D designs with the tip of the bit, which ensures that the design is detailed adequately besides having smooth contours. For intricate designs and 3D carving, the use of tapered nose bit s highly recommended.
2. V-bit Carving
Another form of carving which a Wood CNC Cutting Machine can perform with ease is V-bit carving. For unique and precise designs, use OMNI CNC’s exquisitely shaped v-bit creates narrow carves at the most profound part of the material.
V-bit carving provides added artistic variety by providing decorative patterns on the surface of the material. V-carving is used to facilitating folding or bending of different materials along with providing a V-shaped cut along the surface of the material. This V-shaped cut provides small bending radii with a bend of 90-degree. This kind of carving is beneficial in those situations where traditional carving, like that of free bending, becomes impractical.
3. Cabinet/Closet Door Making
Popular among woodworking industry, cabinet & closet door making is one of the most popular applications of CNC router. Cabinet makers now prefer to utilize the CNC router to reduce their overhead expenses and increase production by modifying their material handling. Besides, these highly effective and moderate routers are assisting woodworkers to process drawers, shelves, drawer fronts, counter-tops, etc of varying sizes at a time.
4. Chair Back Cutting
The CNC process is enhancing the time of production and is no longer limited to tooling and prototyping. Some of the factories are using CNC router as a means of production for manufacturing chairs of varying designs. Due to CNC’s digital nature, the curvaceous digital model of the chair is, now, designed by using computer software. This software enables 3D form, which can be altered on the screen as the requirement of the client or the woodworker.
Since a digital router is used instead of a traditional one, the chair’s back features a distinctive cut by following the shape proposed by the worker or their client. Using a CNC Wood Carving Machine for chair back cutting is more of an organic and seamless process that inspires the designer to experiment with different shapes and designs.
5. Sofa Legs/ Staircase
When it comes to Sofa legs and staircase working, OMNI CNC’s wood router has been in demand for a very long time. The reason is that OMNI’s CNC Wood Cutting Machine effortlessly gets converted into a lathe which carves unique newel posts, modillion engraving, crown molding, chair jambs, and many more things to help your imagination stretch your application.
Featuring a rotary device, this router allows the machine parts to operate in a round profile. Hence, it is fair to say that the OMNI CNC router is helping ordinary souls to design something artistic and masterful. The 3D carving on Buddha is a testimony to the efficiency and robustness of the router.
6. Fretwork, Pillar & Brackets, Frame & Triller, Grille Partition
Before technology made its way into a router, a woodworker used to have a nightmare while designing any of the things mentioned above. Besides, the timeframe was also something that added extra pressure over the woodworker. This, in turn, affected the quality of the product.
However, with the CNC router, the production of architectural screens, suspended ceilings, ornamental partitions walls, Frame & Triller, and Brackets & Pillars have become much easier than it used to be. With a few computational modifications, the methodology of the timber framework has advanced to a level where the turnaround time of producing bulk designs has become shorter and more efficient.
7. Cutting Board
When using a CNC router for board cutting ensures that the router bits are chosen very astutely. For a smooth and flat finish, a worker should opt for fly-cutter or spoil board cutter bits. Besides, it ensures that the bit is short and stout as it aids in producing smoother and cleaner cuts.
Having fly-cutter or spoil board cutter bits ensures that the router carefully brushes the surface of the material for a more flat and shiny look for the provided model. For laminate and plywood, the bits work in such a way that they keep the outer veneer intact. Though there are many bits available in the market, a woodworker doesn’t have to buy all of them if he is looking to prototype the project.
8. Newel Posts and Columns
Before the inception of routers, the newel and columns were hand-carved. The process was time-taking and boring. Besides, accuracy was also an issue to look after. However, routers, especially CNC wood routers, changed the way industry now performs.
One fine example of this is the OMNI 12S CNC wood router. This router is capable of producing newel posts and columns in a very simple yet aesthetic manner. It is more like a cakewalk for a woodworker. The finished work features unique grooving and has precision which is depicted by its helical symmetry.
9. Profile & Sculpture
Another fascinating feature of the CNC wood router is that it is able to aid cutting and carving tasks to a very artistic level. The work produced by this is flawless. Hence, this validates the craze woodworkers are having for this machine.
The machine is dexterous enough to carve intricate designs and provide profile & sculptures in a very fascinating manner. Besides, the best thing about this is that a woodworker can accommodate the use of the router to bring their out-of-the-world designs alive. However, the only thing for an operator to notice here is that he has to be very careful while choosing the bits for the router.
C) Conclusion
With the focus on quality and reliability, a woodworker can rest his trust on a CNC wood router. However, the only thing he needs to ensure is that he has covered the coding part adeptly; because the large part of the machine’s performance rests on the woodworker’s knowledge of coding.
Apart from that, OMNI CNC’s range of wood routers is unmatched in the market. They have helped many woodworkers to successfully elevate their work. Be it any kind of carving, cutting, or profile making, OMNI’s CNC router machine is versatile and reliable. Besides, it comes with a high-repeatability laser that allows a wide range of cutting and engraving functions. Hence, catering and fulfilling the unique demands of the woodworking industry.
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The Digital Cutting Machine Used for Making Medical Gowns/Isolation Gowns/Protective Coveralls
In 2019, the global PPE kit market was valued at USD 52.2 billion and by 2025, the personal protective equipment market is expected to reach USD 92.5 billion, which highlights a compound annual growth(CAGR) of 8.7% in these five years. Besides, the increase in activities by NGOs and the governments to raise awareness regarding PPE kits to reduce the injury rate among the employees is one of the underlying factors that is acting as a catalyst for the growth of the economy in the personal protective equipment market (PPE).
To some extent, these efforts can be labeled as causes to prevent the rising number of mortality rates within the industrial sector. The industrial owners have taken significant steps in consideration with the government policies to provide their employees with equipment that can reduce the risk of any fatal injury, thereby, protecting the worker. Also, the global rise in the sale of personal protective equipment can also be credited to the awareness among the employees, who are now asking their employers to provide the kit before they join/start their work.
Additionally, the unforeseen outbreak of the pandemic, Covid-19, has also contributed as one of the key factors in the increase in global demand of personal protective equipment. Thus, changing this market’s scenario for a better future. To complement this, the desperate measures required to protect oneself from the novel coronavirus is also impacting the global sales for the PPE kits. The demand is high and almost everyone needs personal protective equipment on a regular basis to safeguard them from the infection.
The number of manufacturers has also increased substantially. Besides, the World Health Organization asking others to step-up in this process has also increased the production statistics of personal protective equipment.
The leading pharmaceutical firms are plying their trade in this new field. Hence, it comes as no surprise that by 2025, the medicine producing segment will lead the race in terms of generating revenue for the manufacturing and distribution of personal protective equipment.
1. Geographical Distribution
Until 2019, Europe was one of the leading forces in terms of manufacturing protective equipment. However, the explosion of the COVID-19 around the globe has changed the situation. The European Union is fighting to meet the exceeding requirement of the PPE kits. As per the current scenario, the demand for PPE kits is 10 times more than what the European Union is producing or has available units in their stock.
Besides, the funds allocated by the government to countries for combating COVID-19 shows the seriousness of the situation and the speedy production of PPE kits. Here is a quick view of funds allocation:
I. USD 808 billion has been allocated to Germany for the production of PPE kits
II. Spain which is the worst-hit in term of COVID-19 cases is provided with USD 223 billion
III. France follows the suit with USD 50 billion
IV. U.K. whose economy has suffered a big blow this pandemic has been issued USD 14.8 billion
V. The Brazilian government has been provided with USD 144 billion
Apart from the government, other private sectors and many entrepreneurs have taken the initiative to provide PPE kits to supplement the demand across the globe. Perhaps, it would be fitting to say that if the demand remains the same or more, the predicted figure of USD 92.5 billion could be breached by 2025.
2. How Digital Cutting Machine is Crafting PPE Kits
Though many of the industrialists and manufacturers are familiar with the digital cutting machine and its varied applications in the different cutting industries. However, this pandemic has come as surprise to those who were unaware of the machine’s prowess in cutting non-woven material.
Designed for accurate cutting, the CNC Digital Cutting system comes with a head-fixed, multi-tool cutting blade, electric oscillating blade, routing, kiss cut, and pizza wheel with a tangential control which facilitates to accurately cut square corners. With these features, this machine has the ability to cut soft material like fabric, carpet with roll feed stand, printable vinyl banners, leather, large compressed foam sheets, corrugated plastic sheets, sandblast rubber templates, and more.
For this reason, many manufactures have found an able ally in the digital cutting machines to fulfill the steep demand for PPE kits required for both doctors and their patients. Besides, as per the prevailing circumstances, it is safe to say that it is only a digital cutting machine that has the ability to process millions of disposable non-woven PPE kits in less time.
Also, many firms/manufacturers have testified to the machines dexterity to cut and produce the PPE kits design that too at thousands flat sheets per hour. The machine possesses a technique that uses a digital cutter to cut a low-cost material with a high-rate. Thus, when used to its optimum level, this machine has the potential to match the need of a mask or a PPE kit for a doctor or a nurse despite them changing it every time they deal with a new patient.
The digital cutting machine has facilitated mass manufacturing of PPE kits with a rate of 50,000 kits per day in a matter of a few weeks. As the world continues to fight this situation, the manufacturing firms are upgrading their game to ramp up production of PPE kits by increasing the rate of cutting the non-woven material.
3. Types of PPE Gowns
The most important part of a PPE kit is an isolation gown. These gowns are made of non-woven material and act as a protecting shield for a person against the virus and its contaminated areas. However, rarely do people realize that each gown is for different purposes.
I. Isolation Gown with Elastic/Knitted Cuff/Laminated PE
Made of 100% non-woven material, this spun-bond polypropylene gown provided protection fluids by sealing the surface. With a skin-friendly formula, this gown provides a secured fit alongside being non-toxic to the skin and comfortable for the body.
This type of gown is fit for purposes where comfort and protection to user’s clothes is the need of the hour like that of:
1. Dental Clinics
2. Food Processing Units
3. Science laboratories
II. Ultrasonic SMS Isolation Gown
Made with SMS ultrasonic welding craft, this 100% non-woven, non-toxic, odor-free, non-irritable gown provided a secure fit features a leak-proof and permeation resistance. This kind of gown is best for food processing units, and dental clinics.
4. PPE Kits Details
Every individual is different and, for that reason, personal protection kits also come in different sizes. Be it small, medium, large, extra-large(XL), or double XL, these PPE kits come with a classic neck/belt with a stretch or knit-wrist along with an elastic cuff and a thumb ring wrist style.
Features of these Kits:
I. They keep a person disinfected
II. Prevents internal lining and person from any liquid splash
III. Provides comfort and good air permeability
IV. PPE kits are durable
V. They are free from fillers, silicon, and adhesives as they are made of top-quality non-woven material
VI. Due to the surface smoothness, the PPE kits are good repellents of inorganic liquid. Hence, they are able to prevent the splitting of chemical substances.
VII. 100% dustproof performance due to a special coating, prevents the entry of ultra-fine dust particles and any kind of salt solution
5. Benefits of PPE Kits
There is a reason why everyone is opting for personal protective equipment. Apart from the regular industrial purpose, these PPE kits are perfect to deal with the current pandemic situation. Hence, it offers a lot of benefits; here a few of them:
1. Isolation gown is used in:
a. General surgery
b. Nursing ward
c. General ward
2. PPE kits can help in preventing:
a. Bacterial infection
b. Static electricity
c. Isolate bacteria
3. Keeps a person disinfected in areas that are prone to or are contaminated by the virus.
4. It is also widely used in:
a. Military
b. Environmental Protection
c. Chemical
d. Medical
e. Epidemic Prevention
f. Transportation
The situation is critical at the moment. However, with the help of digital cutting machine one can ramp-up their production game for the PPE kits and help out their native country along with the hope to support other countries. To become a helping hand in this situation, OMNI CNC is also working hard to produce as many PPE kits as possible with their digital cutting machine and is determined to help others with their machines. So, contact us to know further about the digital cutting machine for PPE kit production.
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How does Fiber Laser Cutting Machine Improves Cutting Efficiency?
The debate is never-ending. The constant chatter regarding Fiber laser cutting machine outclassing CO2 laser cutting machine is on the manufacturer’s mind. Comparisons, presentations, live tests, and many such key aspects dominate the fiber laser cutting industry, however, the future of industry is safe and poised to capture the market by 2026. The only thing to be seen is the constant change in technology.
1. Market Dynamics of Fiber Laser Cutting Machine
There are many factors that have resulted in the success and growing demand for fiber laser cutting machine. However, the main factor that drives the global success of fiber laser cutting machine is the need for efficiency and precision in the manufacturing unit across all economies.
Though a CO2 laser cutting machine was touted to deliver this aspect, the constant demand and innovation have resulted in the inception of fiber laser cutters. Besides, factors like growing activities in the industrial and manufacturing sector coupled with changes in technology for assembling processes is also a reason for the growing demand for fiber laser cutting machines.
As mentioned, the increasing demand for fiber laser cutting machine is due to rising concerns regarding the inefficiency of the traditional laser cutters while processing sheet metal operations. Also, the continuous and widespread development of the industrial sector in the East and South Asia shows that the market is preparing itself for a technological upgrade by anticipating the use of fiber laser cutting machine as the future of the market.
Apart from that, the performance and delivery of fiber laser cutting machines are second to none. Its features, that include:
They are also one of the reasons why the manufacturers are increasing their production of this machine, thereby, anticipating a propel in the sales of this technology. Due to this, the machine has now gained a lot of markets and is recognized heavily in the automobile, metal processing, and aviation sectors.
1.1 How it is Expanding Itself in Different Regions of the World
A manufacturer is bound to come across these seven regions while segmenting the market regionally:
Countries like China, South Korea, and Japan are estimated to have a significant portion of the fiber laser cutting machine market. Hence, it comes as no surprise to see that South Asia is leading the race in manufacturing and is witnessing considerable growth in the global fiber laser cutting machines market. Further, due to the construction activities in the Middle East & Africa, this region is projected to put up a solid growth in the global market of fiber laser cutting machines in the near future.
2. How Fiber Laser Cutting Machine is better than CO2 Laser Cutting Machine
CO2 laser cutting machine needs a high-density infrared laser beam to process. This beam comes out from a nozzle, passes a series of mirrors, and, finally, processes the metal sheet.
When you are looking for a machine that can produce fine features at acute angles while cutting, then, there is no doubt over the ability of a CO2 laser cutting machine. With two axes and a movable table, this machine can achieve a cut that is hard to get in normal processing. And, its biggest strength is to process a material, which is less than ⅜ inches, at a very rapid speed.
Nevertheless, the invention of the high-power, efficient, and the high-speed machine in the form of a fiber laser cutting machine has changed the way people look at a CO2 laser cutting machine. The standout part of a fiber laser cutting machine is its accuracy on metal sheets along with providing quality with control.
A CO2 laser cutting machine is proficient when it works on non-metal materials. It can provide a better quality finish on a thicker material over a thinner surface. And, this is the reason why people are favoring a fiber laser cutter to process metal sheets like that of steel.
The dramatic growth of fiber laser cutter is proof that the market still wants to shrug off the old tech for new and trending technology. And by no means, the industry is compromising the quality of the product. This is evident in the fact that fiber laser cutter is providing superior quality over a CO2 laser cutting machine for cutting thinner material. In fact, the current market dynamics suggest that the sales and popularity of fiber laser cutting machines are outclassing CO2 laser cutting machines.
The main advantage of using a fiber laser cutting machine over a CO 2 laser cutting machine is that it can cut a thin sheet of metal quite efficiently. Due to its monolithic compact solid-state and configuration, this machine is free of overhead expenses and has a lower maintenance cost as compared to a CO2 laser cutting machine. Besides, it also provides leverage over a CO2 laser cutting machine by achieving the task in less time and lower operational cost.
Besides, the higher absorption of the fiber wavelength created by the focused beam at a high power density helps to achieve a cutting speed which is five times faster than a CO2 laser cutting machine.
3. How to Improve the Utilization of Sheet metal by a Fiber Laser Cutting Machine
China is leading the race when things center on the processing of a fiber laser cutting machine. Also, the continuous in favor of fiber laser cutting machine works to provide high-efficiency and precision as one of its many advantages while processing a metal sheet.
However, there are still sectors that a sheet worker wants to know before putting his bet on this machine. Hence, it is very important for the worker to know that the fiber laser cutting system comprises mainly three parts of the machine’s tool host along with the laser and control system.
The best part of the fiber laser cutting machine is that the design of the machine is worker-friendly. The method of programming is simple and easy. Further, the precision control capability is very suitable and works for different processing requirements. Hence, making it an underlying reason for improved productivity.
With the change in technology comes a little complexity, and the same can be said for fiber laser cutting machine. The problem that arises while working with this machine is that the worker is unable to properly utilize the metal sheet. Hence, to maximize the usage of the sheet and reduce the problem, here is the solution.
To make proper use of sheet metal, one must start from the edge. Doing this will help you calculate the remainder of the sheet, thus, giving you an idea regarding how you can properly achieve the maximum use of sheet metal. Besides, it can help you in saving the material for future use. This is very important and will help in improving the efficiency of utilizing sheet for work pieces.
Not only all this, but the accurate cutting of sheet metal also saves the additional manpower required to perform cutting functions. This directly saves a lot of time, unnecessary material waste, and cost required processing the work piece.
Be it simple or complex, a fiber laser cutting machine with its high flexibility, fast speed, high efficiency, and short production cycle can provide rapid cutting and prototyping, just by using a laser, within the same processing period, at low cost, more incisive cutting effect, and operating the machine is very convenient.
Besides, the unique advantages of the fiber laser cutting machine allow better laser processing, thus, laying the road for development. This is because of the fiber laser cutting machine that the metal processing industry across China and in different regions os is becoming more efficient and good.
4. How Fiber Laser Technology has Improved Metal Cutting
With numerous advantages of a fiber laser cutting machine, the question that still creates a lot of noise among the industry is how has fiber laser cutting machine improved the status of metal cutting?
Technology has seen its share of invention and innovation; however, these things have still not rattled the good old belief of sheet cutters using the traditional cutting machine. Though the industry is moving toward better and efficient equipment, it’s time for the old users to understand and bend their heads in the direction of a potential industrial revolution of laser cutters.
There was a time when CNC punching machines and searing equipment took the market by storm but soon this vigorous zeal lost its craze in the market thereby losing its grip to another better invention in form of a CO2 laser the cutter machine. The CO2 laser cutting machine was better than the CNC punching or shearing machine.
It was providing pleasure of speed cutting but somehow lacked efficiency. Besides, the constant overhead expenses and a show of tedious performance raised a lot of questions from the metalworkers. Further, the recurring need to feed immense power as an input for their proper functioning soon started to become a burden on the pocket of the user.
However, technology is the second name of improvement. The questions were heard and swoon manufacturers came up with a better power laser cutter machine in the form of the fiber laser cutter. These fiber laser cutters ensured that the metalworkers get an efficiency which they deserve, that is, 200% more than that of a traditional cutting machine.
The constant enhancement of fiber technology also ensures that when a metal is being processed the rapid tuning of laser spot size helps in guiding the laser directly on the cutting surface. Also, the range of the feeding fiber is thrice more than the traditional cutter. This range helps the worker to achieve accurate cutting at different speeds without any technical difficulties.
5. How Fiber Laser has made Production More Efficient
A fiber laser cutting machine processes with a focused high energy density, the high-powered laser beam is used to cut/melt the material, thus vaporizing it, triggering it to reach an ignition point where the high-pressure airflow beam blows off the molten material, thus, and cutting the sheet.
With characteristics like:
This process is getting a prominent status in various industries. These industries include:
Thus, showcasing that this the processing industry has very broad applications. These fiber laser cutting machines have been developed after doing some intense research to improve product performance and meet various challenges of the metal processing industry.
To deal with the varying levels of thickness, width, and processing complexity of a metal sheet the inception of fiber lasers machine is a blessing for manufactures as it provides high-power, co-edge, bright surface cutting, besides using high-pressure air as its source to make cutting more powerful.
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Benefits of Fiber Laser Machine in Sheet Metal Cutting
Did you know that Leonardo Da Vinci was one of the first to use roller gutter and press technology to process industrial sheet metal? Yeah, he did! And, this highlights the importance of one of the basic elements of the metalworking industry: industrial sheet metal.
Despite the everyday presence of sheet metal in our lives, there is so much about it that we have to learn about. Be it its uses, processes, or the machine used for processing.
However, the complexity of processing sheet metal has increased. With the advancement in technology, the range of applications on metals like that of stainless steel has become more extensive. Hence the demand to deliver more work in small intervals also increased. Due to that, tools that can match the top-to notch requirement by delivering precision at high-speed are the need of the hour. Still, the question is: To process a sheet metal like the traditional metal sheet, which involves an intense and comprehensive cold working, which tool can meet the high-end demands?
The first name that strikes our mind is a CO2 laser cutter. Howbeit, given its credibility in the market where the manufacturers and users have started to withdraw their attention from this metal processor which tends to garner more power and deliver results of less than the required quality, is it really wise to opt for the tool? And, if not a CO2 laser cutter then is there an alternative?
To the delight of many workers, the technology has found a way to satisfy each and every need for metal processing. And, with the inception of a fiber laser cutter, manufacturers have started to deliver according to the needs of the market.
Nonetheless, there a few questions:
1. What is a Fiber Laser Cutting Machine?
A CNC machine that works efficiently by using a laser as a medium to cut sheet metals by working at higher speed levels to provide high-quality products at optimal accuracy is called a fiber laser cutter. The embedded diodes create the fiber laser light which is directed and intensified with the help of fiber optic cable.
After exiting the fiber cable, this intensified light is then straightened and concentrated onto the material by the lens. With the focusing lens sealed in the cutting head, the machine manufacturers and the technology used ensures that the creation of fiber laser cutting light is 200% more efficient than any other laser cutting machine. Besides, the machine’s framework allows lasers simpler delivery on the cutting object without demanding any expensive optical mirrors.
However, a user needs to be in light of the fact that power is a determining factor of this machine. Yes, it can fluctuate as per the need of the hour but having a powerful machine assures high-quality products.
As mentioned, the chief working of this machine depends on the laser. To get distinctive cuts at high-efficiency and optimal accuracy, metal sheets like stainless steel, electrical steel, copper, iron, titanium alloy, galvanized steel, brass, aluminum zinc plate, etc., require a cutting machine with a fiber laser of power either equivalent to or more than that of 1500 W.
Apart from that, there are works that require lasers of more power, hence, when you research you will find that there are lasers with 1500W, 2000W, 3000W, 4000W, 6000W, 8000W power respectively. Nevertheless, there are cutting machines that are available in 500W, 750W, and 1000W much lower than the mentioned range. These machines are used or light works that don’t require deep penetration of incision like that of producing exotic designs.
Having this machine is both a blessing and an ideal technology boost to the arsenal of a metal sheet worker.
2. How can it Improve Sheet Metal Cutting?
One is bound to find a lot of advantages of a fiber laser cutting machine over a traditional fiber laser cutter in terms of high precision, flexibility in processing, etc. However, the above question is still penetrating the industry and holds some relevance given the skepticism regarding a fiber laser cutting machine.
Over time, the advancements of technology have ensured that the pragmatic time-taking methods should be replaced with something which is efficient and quick. Hence, it comes as no surprise to see CNC punching machines and shearing equipment lose their grip from the market. Besides, a CO2 laser cutting machine is a recent addition in this list of replacement. The reason being it was tedious, required a lot of money, had more overhead expenses, and the quality was also low as compared to the power input.
With the improvement in the power lasers cutting machine and the introduction of fiber laser cutters has ensured an increment by 200% in the rate of efficiency for processing reflecting mediums like stainless and carbon steel.
Besides the constant development of fiber technology has resulted in a fiber laser that features direct and rapid tuning of laser spot size. The feeding fiber has a range that is thrice more than accurate in terms of its cutting quality that too at various speeds without any drawback.
Facilitating the development of tools, this fiber laser has promoted more optimized cutting that works on the varying thicknesses of metal. Along with that fiber laser beams’ output has a tunable range of ~100 µm to ~300 µm.
An advantage of using these highly developed fiber lasers is that the beam tuning of these lasers is very rapid with smaller transition time. Hence, without an index change, these fiber lasers are able to continuously operate at full power that too without the need of turning off or blanking the laser beam while changing its shape.
For each cutting process, this feature determines and triggers the use of optimum beam characteristics without limiting its ability to cut a particular material of a specified thickness.
However, the general metal cutting market is generally dominated by the processing of thick steel cutting. The giber lasers too offer a wide range of unique benefits in terms of edge quality and maximum thickness for cutting thick metal sheets as compared to the traditional laser cutting systems.
Featuring a 1.5x magnification fixed optic cutting head and complemented by adequate assistance of oxygen, this machine has the capability to process all metal sheets.
Be it the thinnest sample of 0.25 inches or a thicker sample, these highly developed fiber lasers can provide better edge quality along with thrice reduced roughness as compared to the traditional fiber laser cutters.
3. What’s the Working Principle of This Machine?
Apart from providing the information regarding how fiber laser cutting machine has drastically improved the sheet cutting in the industry, it’s working principle provides enough evidence as to why it’s time for sheet workers to invest in this potential industry-changing machine.
Though the fiber laser cutting machine’s working principle is pretty identical to that of laser welding yet there are a few key differences that enhance the reputation of this machine. As already introduced, the fiber laser cutting machine depends on the high power density of its laser beam. The laser beam scans over the material surface in a very short span of time and heats it to an approximate temperature of 11000o Celcius.
This leads to the process of melting or gasification of the metal sheet. This high-pressure gas melting or gasified material is blown away from the slit. This flow of inert gas allows the incision to melt the metal. Thus, it creates smooth and straight cuts. Along with that, the jet’s flowing oxygen acts as a catalyst in the process. It increases the speed of the cutting process by allowing the machine to provide narrow, precise, smooth, and fewer scratches but high-quality cuts on the metal surface.
4. Advantages of Using Fiber Laser Machines for Sheet Metal Cutting
With the constant chatter around the development and profitability of fiber laser cutting machine, the underlying question is left unanswered: Is this machine really advantageous for a metalworker to process sheet metals?
Well, the answer to this question is, yes. As mentioned, a fiber laser cutting machine has completely evolved the sheet metal cutting industry. Besides being fast, accurate, and efficient, here are a few advantages this machine has offered to the sheet metal workers:
4.1 Cost-Effective
What’s better than a machine saving your hard-earned money? Perhaps, this is the biggest advantage of a fiber laser cutting machine.
This machine offers opportunities for massive savings by reducing overhead expenses. With a systematic and comprehensive structure along with a laser that guarantees to operate over a lifetime, this machine only demands heavy investment during its purchase.
Aside, it does not require you to buy the expensive optical mirrors which are required in other laser traditional machines. Moreover, the focusing lens of a fiber laser cutter is sealed within the cutting head; hence, it is not exposed to damaging factors.
With proper maintenance of the fiber optics, one can ensure its lifetime working instead of becoming prone to small damages.
4.2 Fixed parts
The traditional laser machine required higher maintenance and operating cost over fiber laser cutting machine. The reason was moving parts of the traditional machine. Fiber laser machines do not require moving mirrors to increase the laser’s power.
However, if the optic mirror is not maintained properly, the chances of damaging can grow significantly thus forcing the laser to be taken off along with a substantial increase in the amount of fiber laser cutter.
4.3 Ability to cut Reflective Material
Another big aspect of fiber laser cutting machine is its ability to cur reflective materials. While traditional laser cutting machines have failed significantly due to laser bouncing back off the reflective surface, this machine has excelled in this aspect. The aesthetic of this machine is designed in such a way that it can adapt to any reflective surface and produce near to perfect results. Its ability to cut sheets of stainless steel, aluminum, brass, copper, etc., is the reason why it is becoming so popular among the metal sheet cutting industry.
4.4 Electrically Efficient
A fiber laser cutting machine also outclasses a traditional laser cutting machine in this field. A 2kW fiber laser cutting machine uses one-third power as compared to a traditional 4kW laser cutter. This implies that the configuration of the fiber laser machine not only saves power every time it operates but also has a lower level of energy requirement which is a reason for its greater life expectancy.
The fiber laser cutting machine has been a good invention for the sheet cutting industry. Due to its ability to provide high-speed quality precision work at a fairly economical price, this machine is a blessing for workers who wanted a machine to work vast volumes of thin/thick material.
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