Getting a trim for your house walls is an interesting but perplexing task. Usually, people confuse between chair rail and wainscoting, mostly trying to think about which one suits best. And, this is totally understandable. These two moldings (chair rail and wainscoting) are very easy, quick and innovative ways for interior designers, remodelers, and renovators to induce life into a boring wall.

Of course, you want to have the best option for your house. However, what happens is that due to many opinions, confusion increases, and as a result, the application of either of the trim hampers the beauty of the wall.

Nonetheless, in this article, we will try to decrease this level of confusion by giving you a little information about what chair rail molding really is. Although we do promote that you go read about the wainscoting, before opting for any of the two trim, yet, as a measure, we would like to measure everything about chair rail molding. Be it its application, benefits, or increased competition, we have ensured that we cover each and everything about this topic.

What is a Chair Rail Molding?

Going by definition, chair rail molding is basically molding an interior wall attached horizontally along the perimeter of the room. However, in simpler terms, we can tell you that chair rail molding is a trim, perhaps a type of trim, done to prevent the rubbing of furniture against the walls.

However, today, the chair rail molding has a different purpose. In this fast-moving world, this trim is a speedy and stylish way to define your living room, dining room, or, in some cases, entry hall. Chain rail molding is especially done for cases when the designer or the renovator wants a distinction between two different colors of paint or, maybe, paints and wallpaper.

How was the Term Coined?

The term was first coined by the Shakers, who used to place the wood and pegs on the wall in an attempt to clean the underfloor by hanging the chairs. Nonetheless, besides this, there are many more theories about how this term came into the market. One of them is that the chair rail was used centuries ago so that it can make a pleasing distinction while dividing walls into equal proportions of three.

Fine Details of a Chair rail

The term chair rail is pretty popular among new constructors. Mostly, the height of the chair rail is between 2 and 3 inches, and when it is placed on the floor, this size ranges from 32 to 36 inches. However, the placement of the chair rail varies from ceiling to ceiling.

Take, for instance, the placement of a room with an 8-foot ceiling will have the chair rail placed lower than the room has a 10-foot ceiling. A good thumb rule to determine the placement of chair rail is to divide the wall height by 3. Then on the one-third way up the wall, place the chair rail.

Normally, the chair rail to match the crown molding or the baseboards is either stained or painted. The designers/renovators, who have a present-day view over the designs, usually opt to paint the chair rail, thus, presenting a streamlined look in accordance with the wall.

What is the Application of Chair Rail Molding

Having a chair rail mold in a room is a statement of class. It also adds to your decorative and creative genius. Besides, it acts as a protective barrier for your walls from the regular wear and tears from different furniture, especially in high traffic areas or spaces where the need of the hour is the constant movement of the furniture.

This kind of trim is mostly seen in places like:

● Dining rooms

● Breakfast nooks

● Living rooms

● Foyers

Planning and Shopping Manual for CNC Chair Rail Molding

There is no doubt over the fact that using a CNC router for chair rail molding makes the job go a lot easier and faster with a focus on less material wastage. Also, opting for chair rail opens a lot of options regarding the variety of styles and woods for the work.

Further, doing this helps you in making your own chair rail molding. However, what you need to cut the chair rail is a miter and a coping saw with extra blades. Reason for extra blades? They are very fragile and break easily. Though a finish nailer is not that necessary, yet we will advise you to use it in order to derive a better and faster result.

Planning

When it comes to planning, it is wise to sketch out a plan regarding how you want to set things in your room. Measure the exact size of the wall to minimize the size of waste reduction. After this, decide the style of the chair rail. That’s the most crucial part of your planning. In any case, you find yourself juggling between different styles, try to contact an interior designer or renovator.

Tools and Supplies

● Chair rail molding

● Appropriate CNC Router(as per the requirement)

● Chalk line

● Tape measure

● Stud finder and Pencil

● Circular saw

● Coping saw

● Drill along with 1/16-inch twist bit (1/16th inch only if necessary)

● Hammer and nail set

● Wood putty

Shopping Manual

We all know that the wood used for this work is very expensive, so the best way to track what things go missing is to make notes about the sketch of the room you desire. Rest, here are a few tips that can prove effective while you go out shopping:

● For chair rail molding, buy pieces of the wood that can be used for a long span to help you cover the entire wall else, you might face a situation where you have to carve open the other sections of chair rail molding.

● Make sure that you check each piece for their flaws, such as tear-outs and splits.

● Select pieces with smooth surfaces to neglect heavy sanding.

● In case you are planning to varnish and stain the molding, try opting for pieces that have similar grain color and pattern to maintain the uniformity of the mold.

● Visit a lumber yard operated by professional contractors or ask chair railing profiles for special orders of chair molds. Ordering from home centers will only cater to your needs of a few oak chair rails and pines.

● Don’t worry if the molding is not called a chair rail; there are many combinations and types of molds that come under this category. However, it would be apt for you to do your market research before visiting someone.

Benefits of CNC Chair Rail Molding

Since you have now grabbed the essence of how you will go about your shopping strategy for CNC rail molding, we would like you to check out a few benefits of this trim. So, here they are:

● Accuracy

Without a doubt, accuracy is the very first benefit stated by a designer or renovator while mentioning this trim. Further, the enhancement in the technology has drastically improved the output of a CNC rail molding in comparison to the output from a CNC mill. The thing about chair rail molding is that they produce accurate silk-smooth surfaces for complex parts.

● Materials:

Material plays a very big part in determining the quality of the finish of the chair rail. Though CNC machines are very adaptable and can work on commodity materials yet there the production of good finish over these materials is not certain. Making sure that you are buying pieces of expensive material to minimize wastage and cost, as mentioned in the shopping manual, could turn out to be a wise decision.

● Cost per part:

This is something that may vary from worker to worker. So make sure that you have done your market research properly before opting for the best available option. Besides, the operating cost of a small part from a high strength grade plastic or of a tough rubber could exceed your predicted budget.

● Speed:

This is one aspect where this trim remains a top choice. Using a CNC router for chair rail molding enhances the speed of the process. Though the typical cutting process with a CNC router often takes around 3 to 5 minutes. However, using a medium-size CNC router for this process can increase the time to 3 hours.

However, what’s really good with this process is that, when the process is done, the operator didn’t have to remove the intricate supports, sandblast, wash, seal, polish, or post-cure the part.

DIY Hacks of CNC Chair Rail Molding

The basic rules of architecture and creativity are to master the art of measuring the proper size and placement of molding in a room. And, when it comes to chair rail, customers are advised to opt for the low fitting of molding rather than going for either too high or too low.

The problem with installing the chair rail too high or too low is that it reduces the size of a room, thus, making it look a bit stuffed and uncomfortable.

Moving further, besides height, the other problem a customer faces is while installing the chair rail. Perhaps, not the lack of knowledge regarding how to terminate or convert a chair rail into stairs, casing, and other moldings is a problem which needs addressing. For that reason, here are some DIY hacks for you to give an elegant look to your finishing:

● Prevent back-cutting the chair rail while working around window casings and doors.

● Butt cut the chair rail while running around a combination of stool and apron. Try notching the stool while covering the back of the casing. Only after that butt cut the chair rail only to steadfast the apron into the casing.

● The best solution in terms of terminating a deep chair rail is to install a backband around it.

● Always use skirt boards on steps irrespective of the number of risers.

● Make a golden rule of never interrupting the casing of the chair rail.

Try to install the molding on the windows if you feel you are in full control of the process. Besides, do make sure that the height of the window sills is the same as that of the chair rail.

To conclude, we will only suggest that although chair rail molding is an easy way to perform and you can gain a stylish outlook to your room while performing it; try to go for a pair of professional woodworkers and designers who have mastered the art of molding. Rest assured, do look for a woodworker who uses a CNC router while performing woodworking as it will only increase the speed of the process.

Contact Omni CNC

Technology is changing rapidly, thereby, making it important for the industrialists to upgrade their equipment. This holds a lot of importance for those who deal with cutting and CNC machines. Companies who use laser cutting instruments understand the advantages these machines provide. Having these machines gives an edge over your competitors.

Using a laser machine is a quick and efficient way of cutting and engraving objects. Further, these machines give a cleaner cut as compared to the traditional one. Moreover, these machines require less finishing and deburring after the cuts.

When laser cutting machines are a topic of conversation, one has to understand that there are many different varieties within this segment. And, one of them is a fiber laser cutting machine.

Evolution of the Fiber Laser Cutting Machine

Well, fiber laser cutting is quite fascinating to have; however, do you know how this idea came into existence?

It was in the winter of 2007 when Salvagnini started to work on his thought of using the potential of applying fiber laser to cut metal sheets. Before this, many companies heavily invested in the manufacturing and marketing of CO2 laser cutting machines. However, he was quick to realize that CO2 laser cutting machines were reaching their stagnant stage, and the market needed an injection of new technology.

This is when his company started to research about the potential use of fiber laser technology and its benefits. Since this was tough and exciting, Salvagnini knew the project was a potential success in itself if executed well.

Although the initial part of the research belonged to IPG Photonic fiber laser and its unmatched speed while cutting and splitting thin metals. However, the same could not be achieved while cutting thicker material. While CO2 laser cutting machines kept performing well in the market and were among the first preference among China Laser Engraving Machine users, despite that, the users needed a machine that can do what CO2 laser cutting machines can’tー cutting bulk of the sheet metal fabrication market.

And, Salvagnini knew that fiber laser cutting technology had the potential of doing that. He saw that a fiber laser has five times lower cost of operation than a CO2 laser cutting machine with much higher speed. This also meant that the usage of this machine would reduce the payback time, and the return on investment (ROI) would be greater for owners of fiber laser cutters. When the research was completed, Salvagnini was clear that this idea was a pattern breaker.

Fiber Laser Cutting Machine and It’s Working:

Fiber laser cutting machine is very popular equipment among many industrialists. However, before delving into the details, here is a piece of information on what this machine is and how it works.

Fiber Cutting Machine:

Fiber laser cutting machine is a machine that is used for precise metal cutting. This machine is mechanized by a fiber laser. The quality and capacity of the beam coming out of the fiber determine the speed of cutting. Higher the quality of the beam, more is the speed and precise the cut. What’s good with this machine is that the work produced by this machine, i.e., the cuts is accurate and explicit in comparison to some other cutting machines.

Working of the Fiber Cutting Machine:

Reading the above context makes one wonder: How does this machine work so well and how is this gaining more fans in the industry? Well, for starters, this adroit machine has a meticulous working structure, which is its trade secret. And, this trade secret is decoded here to allow others to understand its working so that they can invest in this wonderful invention.

Fiber laser cutting machine in China or some other part of the world works on the same principle. It can’t be different! It is a mere misconception. Coming back to the point, that is the working; the last generator of the machine fires a high power density laser beam through a system that is more like an optical path.

This laser beam is then directed towards the workpiece’s surface in a way that it focussed until the melting point, or the boiling point of the workpiece is obtained. While the pressure of the gas is high, the beam is aligned in such a way that it either blows away the metal in use or vaporizes for further use.

Thus, with the activity of the beam along with the metal or workpiece’s proportionate position, the main aim of cutting and splitting the metal is achieved.

Working Principle of this Machine

The working principle of the fiber laser cutting machine is similar to that of a laser welding. It’s just that the temperature of this machine crosses 11000 ℃ which is enough to gasify any material. Thereby making gasification an important part of the melting amid the laser cutting process.

Besides, the laser cutting process of some materials like that of carbon and ceramics is directly a part of the gasification process. This is when the inert gas flows, and the incision melts the metal helping to create smooth and straight cuts. The jet’s oxygen is then used to increase the cutting speed. This incision is mostly narrow, precise in size, smooth on the surface, and has a better cutting quality over other heat using cutting materials.

How do these Machines Attain High Speed?

Speed is the factor! It has always been like that in China’s laser engraving machine industry or in other country engraving industry. However, the utter high speed of these machines is a first-choice of customers who are looking to increase their firm’s efficiency. Though there are many cutting machines in the market, yet no one can beat the precise nature, speed, and quality of fiber laser cutting machine.

However, what fascinates everyone is how do these machines achieve this high speed? The reason for this is that these machines are designed to provide speed and aggression to the cutting process. Further, making it more powerful. Without high power and speed, getting precise cuts into deeper materials is very hard. Thus, most of these machines have a power rating around 50W, which programs fiber laser cutting machines to make depth marking with clear cuts.

Life Expectancy of These Machines

One can expect a better life expectancy of a fiber laser cutting machine over other machines in the market. The fact that the diode module in a fiber laser is three times more extended as compared to other technologies helps this machine last longer.

Apart from that, most of the laser in the market have a life around 30,000 hours, which is a lay man’s language is 15 years of proper usage. Further, one can expect a good 100,000 hours life of fiber lasers, which roughly translates to 45 years of machine use.

Advantages of Using This Machine:

So what were the features that as a reader you observed here? High precision, no limitation to the cutting pattern, fast cutting, low working cost, and smooth incision are some of the features that could be found while reading it and, perhaps, more while using it. Now ask, will you be able to find any of this if you were to use the traditional mechanical knife or machines that don’t come with laser features?

Fiber laser cutting is gradually improving and is replacing the traditional metal cutting process equipment. Further, its benefit is something that is quite a compelling one for many makers. So, let’s have a look at them:

• The best thing is that the laser’s cutter mechanical part has no contact with the workpiece. Thus, making no scratch on the surface of the workpiece.
• It has high speed and smooth incision. Thus, requiring no other processing with the workpiece.
• The area where the cutting heat act, plate deformation happens is small, and the slit is narrow.
• No burr or mechanical stress.
• High accuracy, excellent repeatability.
• Plance graph operated on numerical control programming.
• Saves time by cutting a large piece of the whole plate without opening the mold.

Where to Clean/Preventive Measures

There have been many cases where many of the users have mishandled the machine, which has resulted in a fault or a complete breakdown of the machine. Therefore, before you grab a cloth and start to clean the laser operators, there are a few preventive measures that one needs to understand for cleaning this wonderful machine.

Let’s have a look at some of the parts which should be the focus of the maintenance process:

Torch

This is part is the focal part of performing any operation related to laser cutting. There are some parts of the torch that require cleaning; these parts include the torch body, the protective window, the nozzle, and attached lines and cables. There is one more part that the laser operators need to clean and that it the cover of the Z-axis.

A clean lint-free rag with isopropyl alcohol could be considered for cleaning purposes. Using that, wipe down these areas to clean the torch of any debris. By doing so, one can achieve consistent quality in laser operations.

Drive System

This is another place where a high level of maintenance is required. The drive system comprises of the X-axis, Y-axis, and Z-axis, i.e., the three dimensions of the laser machine which navigates the torch for the cutting operations.

Belts and Bellows are the drive components to inspect. One can use a soft brush, a vacuum, or a rag to clean any byproduct left inside the machine as a result of the laser-cutting process. Cleaning belts and bellows will ensure that there is no premature failure and the component wear and tear is fine.

Slats

This is also another very crucial area that needs to inspect once in a while. Further, it is essential to measure the height of the slat regularly. Not checking the height of slat, due to wear and tear, can result in laser not initiating the cutting process. Moreover, the torch can travel below the laser’s software limit, which is an alarming signal for the laser operator.

To maintain the height of the slat, reduce the slag buildup and try to use tools that are particularly made for removing slag; else, one can manually remove it, only if the operator is experienced and knows how precisely it requires to be done.

So, here was the overview of this machine. Fiber laser cutting machine is an investor’s investment, given its durability and long life; it is hard to have doubts over this machine. Hence, if you are thinking of adding this in your firm’s arsenal, then close your eyes dive right in!

Contact Omni CNC

Plastic films are gradually increasing their usefulness with every passing year. In fact, they have become a crucial part of our regular lives. The uses of plastic films are multifarious, and packaging is the foremost of them. Reports reveal that the market of packaging films is all set to gain a healthy 6% CAGR during the period 2020 to 2025. Especially, China and India will emerge as the key beneficiaries of the global packaging film market during this period. This is because packaging films are usually plastic-made, which is cheaper and lightweight. Nevertheless, the use of packaging films for different products involves their proper cutting, which is difficult through mere manual intervention. This is where digital cutting machines play their part.

Delving Deeper into Packaging Films

You can term packaging films as the coating of heated and non-heated layers of plastics. Major components of these materials include polyethylene, polypropylene, polyethylene, and so on. These multi-layer films find the best use in the consumer goods and food packaging industries. Nevertheless, using these films for product packaging needs their proper cutting so that they could appear fit enough for the size of the concerned products. Industries prefer using CNC machines to execute this purpose with extreme finesse. These machines offer exact cutting solutions for the packaging film industry and hence finds many takers from a range of product manufacturers. For best results, OMNI CNC cutting machines are worth using.

The Digital Cutting Machine at an Industrial Level

From regular lives to the industrial level, the use of plastic films is prevalent for many reasons. Talking about industrial levels, many companies are using these films to wrap pellets. Before any company moves its goods for shipment to fulfill any order, they need to wrap those pellets well. Mainly, the construction industry is using plastic films and sheeting for their various purposes.

Here are some of the usages of plastic films in industries:

• For packaging and shipping the parcels
• For erosion control
• For gas and moisture control
• For the insulation membrane
• For construction enclosure

Making the films ideal for all these purposes is no easy task but requires considerable effort. Manual cutting of films for packaging and other jobs is time-consuming. It does not lead to perfection, either. Digital cutting machines act as ideal solutions for the film industry in this respect.

Using packaging films give instant benefits to assorted industries; here are few of them:

• Plastic films are durable
• The plastic material is multi-purpose
• The water-resistant property of films is incredible
• Manageable for both hot and cold temperatures
• Plastics are reusable multiple times
• Recycling of films makes it environment-friendly

The polythene material withstands the pressure and handles other natural elements as well. It also offers temporary support to the structure. Plastic films are a popular choice for food packaging industries as they give an attractive look to the food items and beverages. At the same time, they also keep the food items protected.

Count on the Efficiency of Digital Cutting Machine

The efficiency of the digital cutting machine varies with the terms of the brand. Omni CNC offers a convenient way to cut the films. You need significant investment to get the best out of it. Sometimes, it turns into a price tag only to get the required service from the provider. But this is not the case anymore with Omni CNC machines as they ensure multiple plus points:

• Modular tooling
• Profitability
• Industrial adaptation
• Meet technological challenges
• Scope for improvements
• Efficiency of performance

With all these points leading to the efficiency of the digital cutting machine, you can count on Omni CNC machines and consider them as solid investments for the future. The price tags may get overwhelming for you. But you need to take it as a long-term benefit to adding the worth capability to your work.

More specifically, the CNC knife cutting machine B model focuses on flexible material cutting with its auto conveyor system. It comprises a multi-tool cutting head-fixed blade to perform the cutting tasks with ease, along with the help of a pizza wheel (rotary blade), electric oscillating blade, routing, and kiss cut. The machine is perfect for cutting the square corners of the packaging films and other materials by its tangential control.

How Digital Cutting Machine Becomes an Effective Cutting Solution for the Film Industry?

Plastic films have become almost indispensable in many regular and industrial applications due to their ability to give long-lasting protection to the products and to enhance the durability of the underlying surface. To meet the rapidly diversifying requirements of the industry, the film producing units require state-of-the-art cutting mechanisms. Yet again, digital cutting solutions offered by industry experts like Omni CNC can make a huge difference in this regard. These machines provide quality cutting solutions in terms of production and quality of finished films for multifarious applications.

Minutely Detailed Cuts

Many film layers require precision while mass-producing the same for application on a particular surface. For example, to label films, you need to cut according to precise specifications and accuracy. Digital cutting can make the process automatic, error-free, and often require minimal human intervention after the initial inputs.

Digital Cutting is Inexpensive and Economical in the Longer Term

Digital cutting can make life a lot easier for film manufacturers by making the process faster, accurate, and automated. Thus, it makes perfect sense to invest in the latest offerings of such tools from Omni CNC. While the initial costs may seem high, the long-term benefits and minimal degradation of the equipment quickly compensate for the investment.

Flexibility to Adapt According to Different Cut Sizes

Digital cutting solutions like lasers are easily programmable, and they enable the system to churn out a variety of designs quickly with a high degree of accuracy. Manufacturers can meet the demands for various film sizes within reduced timelines, ultimately increasing productivity.

Contactless Cutting for Quick and Efficient Film Production

These state-of-the-art film cutting systems are often contactless, thus eliminating the general wear and tear of blades or similar tools, which require physical contact with the film surface for cutting. So, the production process becomes faster and smoother while requiring minimal maintenance required for maximum efficiency.

How Digital Cutting Machine is Helpful as Compared to Traditional Cutting Machines?

Producing quality rolls for packing the products was difficult through traditional packing. Industries used to face many more challenges while packaging. Films have diminished this void appreciably. No wonder the demand for plastic films is growing steadily in numerous industries because of their advantageous properties. In order to meet this demand efficiently, the packaging film industries need to utilize state-of-the-art cutting techniques. Excellent digital cutting solutions from Omni CNC can make a whole lot of difference in this respect. Experts using the digital technique would not only be able to provide you with exceptional quality of films for diverse applications but would also give more in terms of production.

Contactless Cutting

With traditional methods, the use of blades or similar tools can lead to wear and tear of the film. On the other hand, present-day cutting systems are contactless. These CNC machines make the entire process rather smooth and quick.

Intricate Cuts

When mass-produced for the same application, precision in film cutting holds the key. The traditional method, though effective, can be rather time-consuming, hence making digital cutting the best choice. Just opposite, digital cutting can offer error-free results with minimal intervention after entering the initial information.

Flexible

With the traditional method, it was a bit cumbersome to create different designs, but with technological advancements, digital cutting can create different designs effectively. With varied digital cutting options like a laser, you can meet the demand for a variety of films within a specified timeframe, thereby enhancing productivity.

One-time Investment

The digital cutting machine can be expensive upfront but can help save a lot of money in the long run by making the entire production process quick, automated, and precise. Traditional methods not only consume much time but also cost dearer as compared to the automated process, which can produce significantly more number of films in a given time frame.

What are the Benefits of Films in Our Daily Life?

The demand for flexible packaging films is growing rapidly as manufacturers realize their valuable advantages. When it comes to packaging solutions, flexibility is itself an excellent option to consider. However, the film industry ensures many more benefits, including versatility, packaging, consumer appeal, and cost savings. Listed below are a few reasons to cite the importance of films and their selection over other packaging modes.

Packaging Film is Customizable: With the help of digital cutting machines, you can customize the film as per the requirements of the product that you want to pack. This gives you the flexibility to alter your packaging needs based on market objectives and your unique specs. The customization benefit extends to aesthetic properties, including glossiness, clarity, and more.

Reduces Production Cost: Digital cutting machines help you to customize the film to a specific size of the product; hence the need for using additional material reduces appreciably. Dynamic utilization of packaging films simplifies your packaging system, and this, in turn, can reduce the manufacturing costs. Additionally, the expense of choosing a packaging film is lower as compared to plastic or glass containers.

Versatile: When it comes to choosing packaging options, versatility is the key. Flexible packaging offers many options, and one would be able to design a package that sits on a shelf, stands up, or hangs. This means that the packaging would work for the product as opposed to the other way around. The specific designs of OMNICNC digital cutting machines for packaging film industry work as per the respective product requirements, and hence they give more precision to the cutting tasks.

Environment-Friendly: Sustainability has become crucial for Consumer Packaged Goods businesses, and hence it is important to use materials that meet the standards of sustainability. As the greatest benefit of polyethylene and polyolefin films, you can recycle them. The OMNI CNC machines need less energy to manufacture and generate a very small quantity of greenhouse gases. In the run, they provide quality film cutting solutions as well.

A Safe Investment For Future

The market of packaging films is all poised to rise by a whopping US$52 Billion worldwide, with 5.2% of compounded growth. Especially, the Low-Density Polyethylene or LDPE segment alone is prone to grow at more than 6.2%, thereby reaching above US$30.4 Billion by 2025. These healthy gains, in turn, will give rise to many associated industries, one of them being the CNC machines that offer cutting solutions for the packaging film industry. Hence, investing in CNC machines would be a safe investment for the future if you are into the business of providing cuttings solutions for films. OMNI CNC is a reliable manufacturer to help you order quality digital cutting machines to help your cause.

Bottomline

The packaging film industry finds widespread use in assorted verticals. From packing food items to good consumer products, medicines to cosmetics, and much more, flexible packaging films are useful for all these purposes. Their use is prevalent due to a range of reasons like, they make the outer packing tear-resistant, and these films protect the products during packaging, distribution, and storage. Moreover, they safeguard the contents from exposure to external agents like moisture, gas, and light, thereby retaining the freshness, aroma, and quality of the products.

Hence, equally important is to make these films usable for packaging these contents by cutting them with high degree accuracy. While traditional cutting solutions faced several challenges like producing quality rolls with films, accuracy cutting hassles, etc., CNC machines set you free from all these problems. Therefore, ordering machines from OMNICNC would be a wise decision if you are into the packaging film business. No wonder these machines offer a range of cutting solutions for the film industry. For more info on the sophisticated digital cutting machines or if you wish to buy one of them for your business, clicking through the official website of OMNI CNC would be ideal.

Contact Omni CNC

Precise cutting is of utmost importance to industries that deal with paper, fabric, or any other material. Manual cutting is not always an option because it is hardly accurate, consumes a lot of time and is expensive too. On the other hand, industries that value cutting can produce identical or indistinguishable pieces. Evidently, businesses or individuals operating in this domain run an urgent need for advanced cutting devices or machines.

Possibly, they should be looking forward to achieving the highest quality of cutting with the help of Digital cutting machines. You can get the best of these machines from OMNI CNC, especially to cut materials like corrugates plastic sheets, compressed foam sheets, POP’s and carpets, among others. But before moving on, here is more info on this specific device.

What is Digital Cutting Machine?

Made of a creasing wheel, a drag knife, an oscillating knife, a tangential knife and router bits, a digital cutting machine can offer accurate cutting in soft, semi-rigid or heavier flexible material. The tangential control enables this machine to cut square corners accurately. It also ensures that the already cut material retains part accuracy. Immaterial of the task; whether intricate lettering, signage or more, the digital cutting machines from OMNI CNC provide an accurate tool to cut almost every material. This is how it converts valuable client inputs into products and leave behind an everlasting impression. Notably, the importance of its machines for carpet industry is immense.

How is Digital Cutting Machine Beneficial for the Carpet Industry?

In today’s time, a major portion of digital cutting machine demand comes from the paper and carpet industry, respectively. As for carpets, it is true that they are in wide demand since times unknown. Statistics refer that the demand for carpets and rugs in the US increased by 4.5 per cent in 2019. This accounts for $16.2 billion for 14.6 billion square feet. Satiating such demands need machines that can fulfill tailor-made cutting requirements by maintaining time constraints and cutting accuracy. Digital cutting machines from OMNI CNC can provide such precision in a safe work environment.

What are the Features of a Carpet Cutting Machine?

CNC Digital Cutting machine model is best suited to cut softer materials. These machines consist of an auto conveyor system and enable cutting of leather and fabric other than carpets with the accompanied roll feed stand. They can also be useful to cut sandblast rubber templates, large compressed foam sheets, printable vinyl banners, POP’s, films and displays, etc. Earlier the use of these machines was confined to the wood furniture industry for processing wood cabinet door, door, wood board cutting along processing other non-metal materials.

While you opt for a carpet cutting machine from OMNI CNC, you can benefit from multifarious features that it offers. Some of the prominent ones include:

• Multi-function cutting head
• Auto dragging system
• Vacuum function
• Touch screen

Characteristics of a Digital Cutting Machine

Here are some of the important characteristics of a CNC machine from OMNI CNC that would tend you to order it for your digital cutting endeavors.

1. Versatility: A digital cutting machine can work on different materials with equal ease. Some models may consist of additional features and accessories (like automated tool changers, etc.) to expedite the production process.

2. High Production and Scalability: After the design specifications and parameters are set into the machine, it starts executing the task consistently and pays for flexible scalability.

3. Low Maintenance: Due to the automation of digital machines, they ease out the work process by automatically updating itself from time to time. They do not require frequent servicing. The only thing you might need to change from time-to-time is the cutting tools. Light cleaning at regular intervals only improves the quality of work. None of these requires one to call professionals, which in turn minimizes the overhead costs.

4. Minimum Labour Requirement: To execute the production job requires a handful of operators. The entire task can be completed at the hands of an expert programmer and a skilled operator, whereas in the case of a manual machine an operator for every machine and a supervisor to manage the operations is obligatory.

5. Round-The-Clock Endurance: Digital machines are capable of working constantly. Unless there is a need to repair or necessary maintenance to carry out, it can deliver work, around the clock.

6. Safe Environment Assurance: The digital machines offer a safer material cutting environment. The operators involved in maintaining the proper function of machines do not have to mess themselves with the sharp tools and implements as is the case with traditional cutting methods. You can complete the work from a distance.

How Is Digital Cutting Machine Beneficial Over Traditional Machines?

Technological advancements have made their way into each and every field. The carpet industry is not an exception. To ensure customer satisfaction, industries need to keep their eye on higher quality of products, production speed, etc. Traditional methods of cutting in the case are incompetent.

The traditional machines available till date are enormous, complex to operate and make intolerable noises. They also do not pose a safe environment for the operators (who have to work with sharp tools and implements). Additionally, cutting is also not precise unless the workers get an external aid to perform the task. Thus, it is hard to produce a product through a traditional cutting machine without compromising on its quality. Furthermore, delay in the finishing process makes these kinds of machines undesirable in today’s fast-paced world.

Conversely, a digital cutting machine can solve all the problems. It is faster (3 to 5 times than the traditional machines with 1000mm/s to 1200mm/s cutting speed) and works with precision. There are no gears to work with as everything is automatized. The only time-consuming part is designing and setting up the cutting instructions. The machine is capable of completing a cut in just a fraction of time (in comparison to traditional cutting machines).

The Enhanced Functionality of the Knife Cutting Machine for Precise Cutting

Ahead of other devices, knife cutting machine holds an edge for accurate cutting owing to its ability to cut soft material with ease. Owing to its increased functionality, you can use it to cut through foam, film, fabric and of course, carpet with ease.

Functionality

This machine operates with finesse due to its multi-tool cutting head, which consists of:

• Fixed blade
• Pizza wheel [rotary knife]
• Electric oscillating knife
• Routing
• Kiss-cut

Additionally, the machine comprises tangential control, which enables to cut square corners with precision and maintain high degree part accuracy.

How CNC knife cutting machine improves the customer experience with an experienced solution?

A CNC knife cutting machine improves customer experience appreciably as compared to other traditional machines. As the name suggests, a Computer-numerical control machine is computer coordinated and hence ensures a roaster of benefits for its users by virtue of its advanced features. The following are the ways by which a digital cutting machine from the OMNI CNC machine takes care of customer experience.

1. Precision Workings

These sophisticated machines leave a lesser scope of human error. The autonomous machining and digital template assure you of achieving accuracy within 1/1000th. This reduces the chances of product rejection from the customer’s side.

2. Offers Uniform Product

Customers have an eye for a perfect finish. The output from a CNC machine matches exactly and bit by bit. Even if one had assigned the most talented engineers working with on the conventional machines, they would not be able to produce exact prototype specifications.

3. Flexible to Adapt To Chances

Being able to be connected to CAD (Computer-aided design) software it allows the customers to ask for timely corrections in the pattern.

4. Lowers Purchase Costs

Every advantage of CNC, be it minimized labour requirement, high-speed functionality or greater efficiency, accounts for the costs of the overall business. CNC machines, hence, can bring down production costs heavily. Low production cost, in turn, lead to reduced selling costs hence sparking customers greater customer acceptance for the product.

Wrapping up!

The advanced digital Cutting machines offer unparalleled cutting capabilities to end-users on rigid as well as flexible substrates. The accurate and effortless motion makes the cutter an easy-to-use router and cutter for both small and large businesses.

Therefore, using CNC digital cut machines is perhaps the ultimate solution for carpet cutting requirements. With them, you would not have to bother about staff being absent from work or accuracy in terms of product. You only have to set the machines with all the necessary instructions, and it will be all good to go. Now that you know much about the usability of the digital cutting machine as an ultimate cutting solution for the carpet industry buying it from a reliable manufacturer matters a lot.

OMNI CNC enters the fray in this regard and offers you a slew of sophisticated, advanced and easy to use digital cutting machines to cut carpets and several other materials/objects. The company excels in providing technologically sound machines that you can operate even with limited technical knowledge. Nevertheless, you must possess knowledge of your business!

Contact Omni CNC

Advancement in technology has seen a rapid rise in the demand of the digital cutting machine. For its fair share of things, this machine is a user’s saver! The underlying reason for this is that if a user has this machine; they can use it to combine it with other digital knives or printers to start a different business altogether. By doing so, they will start a new league of their own.

The digital cutting machine is of tremendous use and, as mentioned, one can make different varieties of stuff; and as Peter Theil said, “by doing a new and different thing in a field one can elevate them from zero to one”.

However, before going in the depth of this digital cutting machine, let’s check out what this machine is all about.

What is Digital Cutting Machine?

A combination of required knives and bits along with a working mat table constitutes a digital cutting machine. This versatile cutting machine is chiefly designed and used for high-precision cutting of flexible, higher, and semi-rigid materials.

As explained this high precision digital cutting machine is decked with a variety of tools, knife, and blades. The path of the tool is configured due to which the blade of this cutting machine moves on the surface of the material. Further, the user in this cutting machine can adjust the required tool and the material for cutting.

How to Work on a Digital Cutting Machine:

These are the steps of how one should work on a digital cutting machine. Have a look at them:

1. Connect the vacuum pump and air compressor before starting to work on the machine.

2. After connecting both the things then only one should press the button to open the machine.

3. Then from the control panel, press the ‘origin’ button after which the machine will move to the origin automatically.

4. Transfer the files from the computer to the control panel by the keyboard and then click ‘drag’.

5. After this, the head of the machine will automatically drag the material over the mat table.

6. Next up is, checking the cutting depth. Click the Y-depth and then check whether the machine was able to cut through the material or not.

7. Now, click the ‘+’ button in the control panel and set the value to a certain value as per the intended cut.

8. Slowly move the head of the machine to the place where the intended cut is needed.

9. Now, press the ‘Y-test’ button again.

10. If it cuts the material completely then it is time to click the ‘absorb’ key to suck the material on the mat table.

11. Click zero to set the current head position at the origin.

12. Click ‘[ ]’ to cut the other area and click ‘other’ to absorb the area.

13. Pressing the ‘repeat’ button will ensure that the process is repeated.

Some exciting characteristics of Digital Cutting Machine:

To operate or achieve something, it is very important to follow the process and to achieve the desired results the aforementioned steps are something that will provide optimum results.

Nevertheless, the beauty of nature is that we as humans are interested and inclined to know the characteristics of the object we are dealing with. And, when the Digital cutting machine is the center of the conversation, there is a certain eagerness to know what this machine holds.

So, what are they? Let’s have a glance over them.

Workflow efficiency:

The digital cutting machine offers an experience that is new to the user. These machines come with a feature where the production and loading/unloading of materials happens to take place at the same time.

Further, the manufacturers and designers have planned this machine in a way where they have provided a green LED. The green LED signals the user about the area which can be safely used at that particular time.

Cutting surface:

What is a cutting machine if it does not provide a stable surface?

A digital cutting machine is a dream cutter for any user. This machine comes with a highly stable, perfectly constructed aluminium composite that works well for the operator so that they can deliver products that are cut to perfection.

Material hold-down:

To get the maximum out of any cutting machine the user needs to make sure the material is properly held down on the mat table. By doing so, the users ensure that the material is tightly stretched for the cutter to work efficiently.

This is the reason why the digital cutting machine is the ideal choice for an operator. This machine comes with a cutting surface which is divided into individually controllable vacuum zones. A step-less variable vacuum turbine assures the user that the material is firmly in its place during the process.

Reliably precise:

If one has to define the digital cutting machine in a layman’s language then it will be defined as the production machine.

From the drive system to the blades, the components of a digital cutting machine are perfectly implanted to gain superior performance for an operator. Having such a set-up enables the user to complete orders efficiently and quickly. Thus, this also gives them the ability to convince their customers with results that can be termed as perfect.

Speed by design:

A cutter is nothing without speed. Speed is required to get the product ready for delivery on its due date. And, keeping this in mind, the manufacturers have designed a digital cutting machine whose speed is second to none.

The exceptional productivity of the digital cutting machine comes from its precision based drive system, smart motion-based control system, and a cutting technology which is fine-tuned for optimal results.

Projection system:

An operator needs a system where they can oversee the process and understand the nuances of how the material is processing under the cutter.

As a consequence of that, the projection system of the digital cutting machine visually supports the user to supervise every phase of production, that is, from the setup and automatic or interactive nesting, to picking and sorting of cut parts.

Efficient features of the Digital cutting machine:

A machine is a weapon for any operator, and a digital cutting machine is no less than that. The digital cutting machine is one of those machines which can be termed as perfect. Nonetheless, one cannot tag a machine perfect just like that. Hence, to justify that, here are a few efficient features that make this machine a perfect machine.

Cutting detailed contours:

The digital cutting machine is the ideal machine for materials like soft or moderately dense leather. Electric Oscillating Tool – EOT makes this machine suitable for cutting soft, moderately dense, dense and detailed contours materials. Furthermore, the set-up of high oscillating frequencies allows the digital cutting machine to work at a very high processing speed.

Cutting thick, tough material:

The digital cutting machine is made for material which is thick and tough. This machine comes with a powerful 8 mm stroke, which is specially made to suit the processing needs of dense and tough materials. Alongside the power stroke, this machine also has an air-driven Pneumatic Oscillating Tool – POT which is placed to make the process suitable for cutting.

Perforating:

The digital cutting machine is one of the best equipment in terms of cutting and engraving a tough material. Having said that, digital cutting machine perforates different types of materials such as leather, rubber, and different textile materials.

Furthermore, given its high-speed capability, a digital cutting machine is capable of punching up to 8 holes per second, thereby, making it a reliable source of cutting tough materials for an operator.

Integrated tool initialization:

An integrated system of tools is a must for a successful run of a machine. With a digital cutting machine, an operator gets just that.

The digital cutting machine promises to come with a fast, efficient and precise set-up of bladed and bits that automatically occurs with an integrated tool calibration system. Having such a set-up helps in eliminating manual errors and any manual steps where the operator had to determine the depth of a proper cut.

Adaptability at work:

Features of a machine can work up to a certain extent. However, what is the use of the machine if it cannot adjust to the requirements of the material? With a digital cutting machine, one thing is sure that the machine can adjust as per the needs of the work. With several features, this machine is a match made on earth for an operator.

Nevertheless, the question is what are they? Let’s have a view.

Sole materials:

Designed to cut rigid, tough materials, this machine has a perfect combination of robust blades and oscillating tools EOT or POT for processing sole materials.

Stencil materials:

The digital cutting machine is made to process stencil material of all kinds. This machine comes with the right routing tool which offers to cut materials that are tough for a knife to get through.

Rolled materials:

Coming with an optional roll-off unit, the digital cutting machine enables the operator to process rolls up to a width of 2000 mm/90“ and a weight of 70 kg/154 lbs easily and efficiently.

Reasons to opt for Digital cutting service:

Features and adaptability only add to one part of why these machines should be bought for work. Besides them, there are many more reasons which make the digital cutting machine an operator-friendly machine; here are a few of them.

Better service:

What constitutes the digital cutting systems is that these machines provide better service than any other machine with their exceptional performance, precision, and reliability. With adequately trained and highly experienced operators this cutting machine can provide optimal quality work.

Profitability:

Along with solid performance and outstanding quality; digital cutting machine helps the owner to produce non-stop and unparalleled profitability. With continuous innovation in technology and superior standards of construction, it results in low maintenance costs.

Further, outstanding energy efficiency is also a benefit of having a digital cutting machine. Besides that, optimal processing methods, sophisticated material-advance systems, and state-of-the-art vacuum generators keep the energy demands low. This, further, contributes to the eco-friendliness and sustainability of the digital cutting machine.

Modularity:

Based on the concept that adds adaptability and flexibility, digital cutting machines provide features that rarely any other machine can offer.

This unique modularity of digital cutting machine makes way for cost-effective configuration and upgrade cutters for constantly changing the cutting needs of the material. This feature not only contributes to the machines’ exceptional ROI but also makes it a valuable asset who retains its value for many years.

Industries that use Digital Cutting Machine:

As mentioned, the digital cutting machine is efficient enough to the toughest of materials with high precision. With the assistance of a cutting machine, an operator has the luxury to reduce their manual work and improve the level of quality of production exponentially.
Industries a digital cutting machine is used include:

Leather Industry:

With the presence of a digital cutting machine in the market has made processing leather economical. As mentioned, the digital cutting machine helps in increases productivity and flexibility in an industry and it gradually reaches another level when it is the leather industry.

Be it processing leather shoe sole, lining, or shoe upper, the usage of this machine ensures that the operator gets an optimum level of accuracy.

Apparel Industry:

Just like the leather industry, the presence of a digital cutting machine in the fabric industry has been a blessing for the industrialist. This cutting machine has helped the leading apparel manufacturing companies in terms of maximizing the quality and profitability of their fabric.

Apart from that, it has also worked wonders on their products as the companies can regulate the market at a faster, smarter and better rate. OMNI CNC digital cutting machine has a pen plotting feature that is 5 times higher plotting speed. This fast and precise machine helps in 3 aspects, such as fabric cutting, pattern cutting, and templates/design cutting.

Large manufacturing companies should purchase high tech digital cutting machines to reduce cost, enhance productivity, and enlarge benefits of their business.

Graphics Industry:

From cutting out complicated graphics to banners, digital cutting machine’s help has made cutting easier over the classical method.

An operator can create shelf signage, hanging signs, floor graphics, textile fabric banners, vehicle graphics, lightboxes, etc. with the help of a digital cutting machine.

Advertising/Printing/Packaging Industry:

The digital cutting machine plays a bigger part in the packaging industry. The packaging is required to protect the product and also ensure that the product is delivered safely. A good packaging cardboard box, folding boxes, cardboard folder, etc. are created with an easy to use a digital cutting machine. This helps in enhancing the efficiency and potency of the firm.

The multi-function cutting head designs interactive cutting punching and scribing can be availed from a single machine. The oscillating knife cutting head, crimping reel, V-cutting head, and high-speed milling head of the digital cutting machine has the ability to cut 30 or 60mm honeycomb paperboard, acrylic sheet, corrugated paper, plastic corrugated board, gray board paper, white cardboard, film, composite material, leather, cloth, rubber sheet, pearl cotton, aluminum composite board, etc.

It also reduces downtime, production cost, downtime, and waste. The digital cutting machine assists in converting the ideas into reality and presents the proposed design in a few seconds.

Automotive-interior industry

Digital cutting machines serve the need of automotive and interior industry. It helps in cutting materials like wire ring pads, plush carpets, EVA rubber soles, latex mats, PVC mats, TPE rubber mats, faux leather, leather, PU sponge composites, etc. Both interior and exterior products are cut with this advanced machinery. If you belong to the automotive industry and you are looking for a tool that meets different cutting needs, then the digital cutting machine help serves your purpose.

This machine establishes an intelligent production system providing accurate computerized designs and meeting the multi-style production goals of the company. Also, the automatic feeding system of the machine is used to realize auto conveying and auto-correction of the fabric, ensuring the accuracy of feeding.

Upholstery Industry

The digital cutting machine has made cutting more flexible options than ever before. With this advanced cutting solution, the upholstery industry can better meet the demands and expectations of its customers. The digital cutting solution solves the problem of increased production costs due to market customization. The automatic feeding system and intelligent feeding correction system reduces labour dependency and saves a huge amounts of cost of manual production and management. Over manual nesting, the digital cutting machine saves fabric cost and avoid wastage of the fabric that can be caused by artificial nesting.

The upholstery industry uses a digital cutting solution to digitally manage every piece of the sofa, check and resolve changes in the size of the sofa, color scheme, and design, and complete the nesting of the sofa pieces in the span of a few minutes. The digital cutting machine saves the time involved in production, nesting, and cutting. This machine improves the efficiency and shortens the delivery time involved.

Textile Industry:

Irrespective of the material an operator deals within the textile industry, a digital cutting machine is something that will provide faster and efficient service to the manufacturer. Be it garments, airbags, sun-shades/umbrellas, flags, airplane seats or car seats, the digital cutting machine has the capability to cut through the toughest of material for the manufacturing of the aforementioned parts of the textile industry.

Also, the use of the digital cutting machine is quite prevalent in paper-made, cardboard, or plastic-made textile industry. Unmatched and flawless precision is the reason why the digital cutting machine is preferred over other machines in a textile firm.

Cardboard Industry:

As mentioned, the digital cutting machine automates its design; besides it improves the productivity of the cutting process by minimizing labour output.

Henceforth, a digital cutting machine is a machine that maintains the design with optimal precision.

Apart from that, a digital cutting machine is a perfect fit for cutting complex patterns on materials like honeycomb cardboard, which requires maintaining high precision while cutting. The digital cutting machine is superior over other cutting machines when making smooth and clean edges is the topic of conversation.

This machine is user-friendly in a way that it neither causes smoke nor any sort of smell during the process that can affect the health of the operator.

Composite Industry:

Coming with a modular, flexible and cost-effective expandable way of cutting, a digital cutting machine is a manufacturer’s machine. With a highly advanced system, this machine is capable of processing several materials with an unmatched level of precision. Moreover, it is tailor-made for industrial applications such as defense, functional textiles, rotor blades for wind turbines, aircraft, and automotive parts, etc.

The digital cutting machine offers manufacturing companies the need to cut a wide range of materials. With its robust design, accuracy, and precision, the digital cutting solution is widely accepted by manufacturing companies.

So, here was an overview of why a digital cutting machine is a smart investment for anyone who has a manufacturing firm/industry. It is very important to understand that in this ever-changing market, a digital cutting machine is a business solution that provides a competitive edge to the manufacturer over its competitors.

The bottom line of this is to achieve productive results at a lower cost; a businessman must add a solution like this which is capable enough of performing a different task at any given point of time.

Contact Omni CNC