OMNI offers the woodworking industry a wide selection of high quality accessory tooling including Boring Heads and Aggregates, auto loading & unloading handling system for use in cabinet & door making, furniture and casegoods applications.
Furniture: ideally suitable for processing cabinet door, wooden door, solid wood furniture, panel wood furniture, windows, tables and chairs, etc.
Well-suited for processing panel, insulating materials, plastic, epoxy resin, carbon mixed compound, etc.
Decoration: acrylic, PVC, density board, artificial stone, organic glass, soft metals like aluminum and copper,
Designed to meet diverse and complicated processing requirements, highly versatile with routing, drilling,cutting, side milling, sawing and other functions.
Vacuum worktable fitted with aluminum alloy bars and suction cups is rigid yet flexible for various configurations. Cropping the full sheet to your ideal size, routing, drilling, sawing, cutting, and milling—multiple functions, all in one.
Production Line of Cabinet & Door & Casegoods Making:
Since loading and unloading the CNC router is labor intensive and time consuming, Sheets of material are easily damaged whilst being loaded on to the machine bed and completed pieces are also prone to damage as they are being removed from the machine. And operator injury are major concerns within the Kitchen, Cabinetmaking and Shopfitting industries, and a solution needed to be found.
For moderate production quantities, a scissor lift will speed up loading, roller tables and automatic loading systems are available. OMNI auto loading & unloading cnc router machine in corporates:
an automatic indexing table
automatic material loading arm
automatic material unloading arm
automatic off loading conveyor table
How does it work?
Packs of board are stacked directly on to the indexing table.
During the material loading process the indexing table raises the board to the required height to allow the loading arm to collect the board.
The loading arm moves the sheet of material on to the machine bed whilst the unloading arm simultaneously moves finished components on to the off loading conveyor table.
The offloading conveyor table moves the finished components to the end of the table where they can be easily removed by the operator. A light beam sensor ensures that finished parts are always moved toward the operator ready for collection.
The system means that there is no more stopping the machine while reaching across the table to grab components. Production is increased, operator fatigue is greatly reduced and the risk of injury to the operator is virtually eliminated and of course the the material loading and unloading system will work with other products as well.
“Be warned though that the gantry is very heavy and we needed a forklift truck to put it into place.” This is the comment from Simon from UK on some cnc forum. The gantry is with tubular steel, very firm and steady, can ensure the steady working performance at high precision.
Italy Spindle with Tool Changing Function
OMNI cabinet door making cnc router is equipped with an ISO30 9kw frequency spindle with programmable speeds of up to 18,000 RPM.The spindle is ﬁtted with ceramic bearings to withstand high temperature.
CNC Machine Frame
The cnc machine frame is fabricated from heavy-duty tubular steel that is well welded, precision machined and stress relieved, the whole machine frame ensures the machine work steady very well.
This cnc router configures drill bank, and it is 9 vertical drilling + 2 horizontai drilling+ 2 blades on the photo .
Protective layers made for 3 times, refinishing, then do painting very carefully..
Auto Tool Change Magazine
Auto tool-changer magazine holds 8 pcs of units, will take the shortest path between any two tools, allowing the quickest change times possible. The tool-changer eliminates the need for the operator to stop the machine to change tools manually, allowing the program to continue uninterrupted.
Workpiece Hold Down
A matrix table and powerful vacuum pump, (up to 140m3/h, -85kpa) are used to allow the best vacuum hold down, this is essential for nested-based manufacturing.
The table has a 25mm thick phenolic vacuum table surface mounted onto the steel base frame, is with multi zones, which allows the operator to switch from full sheet processing to smaller part processing. Every vacuum zone is controlled by separated valves on the front of machine, and whole vacuum zones are with one general valves to control.
Linear motion is by rack and pinion on x and y,ballscrew drive on z axis. OMNI ATC Series CNC Router features 30mm or 25mm 20mm linear rail systems on all axis..
International Advanced total new conception CNC control system.
–PC Platform Control System
–Inner Open PLC, Macro
–Auto File Saving Function While Power Off
–Ethernet, USB Support.
European IEC standard wiring, CE standard electrical device and sheethed cable connection. All the electrical components are housed. Overall Wiring layout is tagged in case the service is required, the customer can easily navigate the cabinet.
Servo Motor & Driver
Motors and drives are digital brushless AC Servo on all axes.
Auto Tool Calibration
ATC CNC router comes standard with an Automatic Tool Calibration Touch Off Pad. This pad makes calibrating tool lengths easy and quick..
European IEC standard wiring, CE standard electrical device and sheethed cable connection. All the electrical components are housed and wired in a doubled-doored Nema 4 electrical enclosure. Overall Wiring layout is tagged in case the service is required, the customer can easily navigate the cabinet.
Delta or Siemens Brand
After filled lube tank, every week move it to lubricate all 3 axis for longer life time working. Trying 15-40 motor oil or gear oil 75w to start.
OMNI offer 3 kinds of vacuum pump as your working requirement and budeget. We suggest Becker brand rotary vane KVT3.14 with 4kw(380V 3 phase), 4.8kw(220V 3phase), which is German brand, or you could choose Tongyou brand vacuum pump if you have enough budget. If you have rather limited budget, but still need vacuum function, Jinqiaotong brand is not bad choice.
OMNI offers material location pop-up pins for all OMNI CNC Router model machines. The pins swing below the table surface thus moving out of the way of the cutting path. The pins can be machined for precision pin alignment to the axis of travel.
A rotary device includes a fixed body and a shaft. As 4th axis of cnc router, it could work instead of X or Y axis for column processing, such as chair jamb, stair jamb, roman column, pillar etc.
The column diameter it fixes could be from 10mm to 400mm, material could be wood, marble, foam etc.
Oil mist/fog lubrication pump is driven by compressed air, sprays oil fog particles in the size between 0.5 and 15 0.5-15μm. It is application for lubrication and cooling of lubrication points. It is equipped with electromagnetic valve. When connected with main unit electric control, it can realize control of lubrication time.
Protect your cnc router and employee from dust or powder while cnc router working, which ensures machine working precision, spare parts lifetime and working environment. See following video to see dust collector installation guide.
CNC turner/lathe are designed mainly for staircase stuff, profile statue, furniture & cabinet feet, kitchen island legs, newel posts, sofa leg, Buddha profile, corbel, modillion, baseball bat, crafts etc.