For multi head cnc router, OMNI offer 2 kinds: Pneumatic Tool Change type and Synchronized Multi Spindle Type.
Pneumatic Tool Change CNC Router is very easily to use. Users only need to save the cutters position in the tool path, then system could realize the cutter auto changing according to the cutter code. And the user does not need to worry tool changing failed or spindle changing speed etc, also will not feel pity using 8.5kw spindle to drill 6mm holes.
This series support spindle integrated control for multi-head from 2 to 8pcs, can delivery command to spindles to work in tandem, also can work similar as CNC router with auto tool changer. Pneumatic Tool Change CNC Router allow users to set different tool path for different spindles( cutters), similar working mode as auto tool changer. When the first spindle complete its work, the second spindle( cutter) can go on its own work automatically.
The advantage using Pneumatic Tool Change CNC Router is its high speed of spindle changing or we call it cutter changing, only takes 2 seconds, you can turn on spindle in advance for warming up; could using different spindle, from 800w to 6.5kw, do not have to use 8.5kw ATC spindle to drill holes; easier maintenance, replace spindle easily; no exist of tool changing problem, will not have to stop working because of failed tool changing problem, good for mass production line.
Pneumatic Tool Change CNC Router prove you that time is money. High efficiency, easier operation, low maintenance fee. You only need to install the extra spindle ( ATC spindle is very expensive, while common spindle is only 30%-60% around of it at the price.
If you mainly work on batch work, then we suggest you Synchronized Multi Spindle Type. This type could complete your workpiece at least 2pcs at one time. This type support with 12 pcs of spindles at most, which means you could work on 12 pcs of workpiece at one time.
Considering the cnc router afford at least 2 pcs of spindles, it requires the z plate rather wide and thick features ensure it is strong enough. And all these could eliminate vibration when spindle works on hard material, ensure the processing accuracy. This design and good spare parts adopted is the crucial part on cnc router. This cnc wood router will bring you enjoyable using experience.
OMNI cnc router is with extra thicken welded steel tubes, the thickness is at the top of cnc router industry in China.
Watercooling or Aircooling Spindles
It could configures at least 2 spindles, 3, 4, 5 evern 12 pcs of spindles are optional.
The gantry is constructed of tubular steel with reinforcing ribs welded throughout the length of the column which results in a steady firm beam assembly. This quality
engineering and workmanship result in smooth precision cutting.
The Gantry uprights are cast aluminium with heavy duty gussets formed into the casting. Each support is machined for housing the various drive assemblies including motors,
bearings, belts, and wiring harnesses.
Rail Linear Guide
Taiwan rail linear bearing ,double slippers,bearing heavy,working steadily.
Driver and Motor
Stepper motors are motion systems allowing to have a high positioning precision. With their high power already at low speed, their stall torque and the possibility to divide the
steps in microsteps, stepper motors can provide direct and precise motions in a small volume.
Workpiece Hold Down
A matrix table and powerful vacuum pump, (up to 140m3/h, -85kpa) are used to allow the best vacuum hold down, this is essential for nested-based manufacturing.
The table has a 25mm thick phenolic vacuum table surface mounted onto the steel base frame.Non-vacuum table is also an option.
OMNI vacuum table is with multi zones, which allows the operator to switch from full sheet processing to smaller part processing. Every vacuum zone is controlled by
separated.valves on the front of machine, and whole vacuum zones are with one general valves to control.
DSP Remote Controller(Other controllers are optional)
High-speed processing operation is the micro-controller, PLC systems can’t match;Use embedded structure,
High degree of integration,
Easy installation and operation;
U disk support, removable storage card reader, with USB Interface, high speed transfer,
Plug and play the full realization of all work offline.
European IEC standard wiring, CE standard electrical device and sheethed cable connection. All the electrical components are housed. Overall Wiring layout is tagged in case the
service is required, the customer can easily navigate the cabinet.
Tool Calibration/Tool Sensor
CNC router comes standard with a Tool Calibration. This tool calibration or you may call it tool sensor makes calibrating tool lengths easy and quick.
After filled lube tank, every week move it to lubricate all 3 axis for longer life time working. Trying 15-40 motor oil to start or gear oil.
OMNI offer 3 kinds of vacuum pump as your working requirement and budeget. We suggest Becker brand rotary vane KVT3.14 with 4kw(380V 3 phase), 4.8kw(220V 3phase), which is
German brand, or you could choose Tongyou brand vacuum pump if you have enough budget. If you have rather limited budget, but still need vacuum function, Jinqiaotong brand is
not bad choice.
OMNI offers material location pop-up pins for all OMNI CNC Router model machines. The pins swing below the table surface thus moving out of the way of the cutting path. The pins
can be machined for precision pin alignment to the axis of travel.
A rotary device includes a fixed body and a shaft. As 4th axis of cnc router, it could work instead of X or Y axis for column processing, such as chair jamb, stair jamb, roman
column, pillar etc.
The column diameter it fixes could be from 10mm to 400mm, material could be wood, marble, foam etc.
Auto Prssure Plate
When you cut or engrave thin less than 10mm material on cnc router, must encountered that uneven situation even you have fixed its edge by clamps. Today, OMNI offer a great
device to solve this problem. We call it AUTO Pressure Plate. It could assist the surrounding area of spindle working be pressed to working table tightly. It suits the spindle
diameter at 65mm, 80mm, 100mm
Protect your cnc router and employee from dust or powder while cnc router working, which ensures machine working precision, spare parts lifetime and working environment. See
following video to see dust collector installation guide.
Oil mist/fog lubrication pump is driven by compressed air, sprays oil fog particles in the size between 0.5 and 15 0.5-15μm. It is application for lubrication and cooling of
lubrication points. It is equipped with electromagnetic valve. When connected with main unit electric control, it can realize control of lubrication time.
X,Y-Axis Travel: 1300*2500mm,1500*3000mm
Z-Axis Travel: 200mm or others
Positioning Accuracy: 0.03mm
Repeatability: +/- 0.05mm
Cutting Speed: 15m/min
Working Speed: 30m/min
Drive System X and Y axis: Rack and Pinion, rail linear bearing
Drive System Z axis: Lead Screw, rail linear bearing
Standard Work Surface: Aluminum T-Plate Extrusion Combined Vacuum Table
Command languages: G code, *mmg, *plt, *u00
DSP (NC Studio Software With Motion Control Card)
Memory: 128 MB
File Size Limit: Unlimited
File Type: G codes & PLT
Servo motor system
HSD selfcooling spindle, 18000rpm
Mechanical part of the machine ___________________________________ 1 piece
Spindle Motor 3.0 KW or other power (is mounted on the machine) _______ 1 piece
CNC electronic control box _______________________________________ 1 piece
Control System _______________________________________________ 1 piece
Vacuum pump (for the vacuum table)_______________________________ 1 piece
Water pump ( for watercooling spindle) _____________________________ 1 piece for each spindle