CNC Machine Make Your Adventure More Comfortable

CNC Entry-Level Machine for Trailer Construction

Let us start with a question:


Which metal according to you has the potential to produce a finished product that is durable, lite, and aesthetically pleasing? Any guesses?


Of course, aluminum is the metal we are talking about. Perhaps, it will be fair to say that aluminum is a blessing in disguise. One of the most commonly used industrial materials, this metal can transform itself as per the requirement of the project. Besides, its strength-to-weight ratio also makes it ideal for the construction of trailers, roof racks, automotive parts, marine equipment, railways industry, etc.


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However, while reading this, there is a chance that you might ask: Trailers and Roofracks? Yes, CNC can design that too! To ensure that support frames like that of a roof rack is strong and tenacious, CNC manufacturers use their CNC machines to craft a beautiful, light, and durable aluminum profile rack which is great for carrying sports gears like bicycles, kayaks, canoes, etc.


1. What is Roof Rack and How It is Useful?


Roofracks are manufactured to deliver world class comfort. This innovative rack is the real adventure needs. Initially, roof racks were used only by outdoor enthusiasts such as campers and bikers but today they are being added to their cars even by daily uses. Roof racks are becoming compatible with all kinds of vehicles from compact sedans to family vans. With the help of CNC router machines, manufacturing of roof racks have become easier.


Roof racks are very efficient for long adventure trips with the whole family. This rack is used to fit in the luggage when all the seats of the vehicle are occupied by passengers. There are different types and design of roof racks available in the market that has hard case enclosures and protect your valuables during harsh climactic conditions. CNC machine manufactures perfect roof rack to mount on top of your vehicle in order to address your needs and it is worthy investment. Front runner, one of OMNI CNC’s clients uses entry level CNC machine for vehicle’s roof rack. Use your vehicle’s roof rack for various purposes in daily life. Roof rack will bring you convenience of carrying your possessions.


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Image Resource: frontrunneroutfitters

2. Why is a Trailer and Why it is Considered to be Essential?


Trailers are usually unpowered vehicle that is towed to your vehicle. This type of trailer is mainly used for carrying or transporting goods and materials. It is considered as one of the best utility for recreational or travel purpose. Many people use such type of trailers to mobile homes with limited living facilities, where people can camp or stay have been referred to as trailers. Omni CNC’s entry level CNC machine plays an important role in manufacturing these trailers. One of its clients are using CNC machine to produce trailers.


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Image Resource: droplet-trailer

3. Why the CNC Router should be Preferred for Aluminum Profile Products Like Roof Racks


However, the only requirement for producing flawless aluminum profiled products like trailers and roof racks is that they should be cut precisely and carefully. And, this is where a CNC router comes into the picture.


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Image Resource: frontrunneroutfitters

As of the current times, the use of a CNC router for producing aluminum profiled products is growing immensely. Industries require a machine that can work flawlessly and produce light-weighted aluminum profiled products. Besides, they know that a CNC router can satisfy every minute detail, like that of cutting speeds, relief angle, cutting edge, etc., required for the shaping of aluminum.


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For example, Front Runner is OMNI CNC’s client which solely works to create outdoor equipment like roof racks. Understanding that extra space in the form a roof rack at the top can save the hassle, they ensure that their customers get the toughest, versatile, and advanced range of roof rack. However, to achieve that, they ensure that their engineers use the OMNI CNC’s router to provide the smoothness and toughness to the aluminum profile outdoor equipment like a roof rack.


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4. Avoid Deformation of the Trailers While Using CNC Machine


Aluminum profiling, especially that of a trailer construction, by a CNC router can raise a few issues that can hamper the outcome. Due to aluminum’s low hardness and high thermal expansion, the metal can easily lose its shape when carelessly exposed to the functions of a CNC router.


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Image Resource: droplet-trailer

Nevertheless, to ensure that this mishap does not take place, a worker should look after these steps before exposing aluminum to the CNC router:


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Image Resource: droplet-trailer

● Machining of Layered/Multiple Aluminum Alloy Plate


In case you are using an aluminum alloy plate with several cavities, you have to be very careful regarding the distribution of the force of the CNC router. The reason behind this is that any negligence from your side could end up twisting the cavity wall and, hence, destroying the metal surface. To avoid this chaos, ensure to process all cavities at the same time.


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● Drilling and Milling


It is a common concern among CNC machine users. Though the cutting provided by milling cutters, to the cavity and other parts of the metal, is adequate; problems that occur during this process are variable expansion, deformation, and release of extra cutting heat. To deal with this situation, one should ensure to pre-drill the aluminum profile with a bigger tool before exposing it to the milling cutter.


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5. Tips for CNC Workers for Aluminum Profiling


Once you safeguard your aluminum profile from deformation, it is important to understand that you must find the sweet spot of your alloy. However, it is worth noting that an aluminum alloy plate has a narrow range of sweet spots in comparison to woods or other elements.


Besides, aluminum has a stickiness factor. And, this is a frustrating thing for the CNC worker. Not only it reduces the efficiency of the router but also aluminum’s stickiness degrades the final product. So, to ensure that this does not happen, here are a few tips that should be considered while working with CNC router:


● Have Patience and Don’t Rush:


Although a CNC router can perform unthinkable tasks yet it is very important to be patient while constructing a trailer and other related aluminum profiled products. A CNC worker will fetch rich dividends if they can keep themselves calm and slow down the things involved in the cutting process. Allow the machine to do its magic rather than using your intellect to ruin your hard work. Ensure that you are using a perfectly sized CNC router for fetching the desired result.


● Depend on Feeds and Speed Calculator


As explained before, you need to allow the machine to handle the process instead of your intellect. This is where you need to learn about feeds and speed calculator. Using them, you can substantially reduce your stress and increase the output.


● Keep Clearing Chips


Aluminum loves to stick on the router. And, one cannot stress the need to clean the chips of the blade. Being negligent will not only cost you the project but also, considering the worst-case scenario, the CNC machine. Being paranoid regarding the cleaning of the blade is a must for CNC workers. It should be your priority to check the blade continuously despite using the vacuum dust collection system.


Besides, to improve the performance rate you can use an air blast. Fixing this to the spindle pointing right at the point where the cutter meets the metal can be a reliable option for cleaning the chips.


6. Benefits of Using CNC Machine for Aluminum Profiling of Trailers and Roof Racks


Aluminum profiling is pretty popular within the CNC industry. Apart from paying rich dividends, there is a high work satisfaction associated with this work. The fact that aluminum offers desirable and worker-friendly properties allow people to ditch other materials for this durable substance.


Regardless of all this, there are many more things that aluminum as metal can offer to a CNC machine. aluminum allows the CNC workers superior machinability. Since it is malleable, most of its grades can be penetrated by the cutting tools. Hence, it can be machined faster than other components. Besides, here are a few reasons to use CNC machining for aluminum profiling:


● Machinability


As mentioned, aluminum allows for better machinability than its counterparts. This is the reason why CNC workers prefer aluminum for constructing materials like trailers, frames, etc. Since the metal can be easily processed and cut, it easy for the CNC workers to profile the material in the desired shape in a more efficient manner.


Take for instance Droplet, another CNC’s top client in trailer construction. To construct a high-tech laminate trailer that is light and strong, they use an entry-level CNC router that allows them to ensure that their design meets the functionality that their customers demand from their trailer.


Moreover, the CNC machine allows for cheaper processing of aluminum profiling of outdoor equipment. As the metal can be profiled as per the requirements, without much fuss, the cost of the machining process reduces substantially and less labor and time are involved in the designing of the product.


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Image Resource: droplet-trailer

Aside from this, good machinability and meticulous approach can reduce the risk of deformation of the material, while the cutting tool cuts through the substance. Hence, leading to better accuracy, repetition, and supports the machine in meeting tighter tolerances.


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Image Resource: droplet-trailer

● Strength-to-Weight Ratio


Until now, you must have been well aware of how good aluminum is. Besides, its desirable properties like that of high strength and low weight make it a CNC-friendly. Trailers, Roof Racks, Aircraft fittings, a few examples of aluminum elements that can be successfully profiled with a CNC router. Moreover, the different grades of aluminum can also serve various purposes. Grades like 6061 or 7075 can be used in the making of a wide variety of objects.


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Image Resource: droplet-trailer

● Recyclability


Another reason for the popularity of aluminum. An eco-friendly metal, aluminum’s recyclability helps in reducing material wastage, lessening environmental impact, and recovering the extra expenditure done for the production of the project. Besides, in the CNC machining world, recyclability is of a material considered in high regard as there is a comparatively substantial amount of waste material discharged in the form of discarded chips on the cutting tool.


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7. Conclusion:


So here it was! Perhaps, this is just a little thing that you needed for your understanding. Given the application of a CNC router, there are so many options available in the market that the worker can feel overwhelmed if he tries to see things from a narrow perspective.


As for the first step, it is important to consider which router your project requires and with whom do you want to negotiate for the CNC router. You must consider CNC machining firms like OMNI CNC who have been in the market for a good duration. Moreover, the rising reputation of this CNC machining firm is worth noting. In case you are someone who wants to work with an entry-level router and have no idea how to begin your aluminum profiling. We would urge you to take inspiration from Front Runner and Droplet, OMNI CNC’s clients.


Take for instance Front Runner. With the help of the latest technology and OMNI CNC’s laser cutting machine, this team of brilliant engineers has been able to develop some very tough, versatile, and advanced range of adventure accessories and roof racks. Apart from Front Runner, OMNI CNC’s entry-level level machine has helped Droplet in constructing beautiful trailers and various other outdoor equipment.


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Reading this we are sure that there is a part of you that can work wonders like these two firms. However, it is all about you realizing the same. It doesn’t matter if you have an entry-level router, what matters is that you must have the courage to take a risk and work wonders on aluminum profiles like never before.

Contact Omni CNC