Question 1

What is a 5-axis CNC router machine?

Accepted Answer

CNC router machines are available in 3-axis, 4-axis, and 5-axis configurations. A 5-axis CNC router machine is one that offers two rotational axes and three linear axes. During the machining process, these axes work in tandem, which is incredibly effective in terms of complex surface machining. 5-axis CNC router machines are ideal for achieving complex geometries by working on tighter tolerances. Some of the benefits of using 5-axis CNC routers include minimized setup, complex designs, rotational accuracy, better surface finishes, and rotational accuracy.

Question 2

What to consider while buying a 5-Axis CNC router?

Accepted Answer

Certain things that you need to consider while purchasing a 5-Axis CNC router are similar to what you would have to consider when buying CNC routers in general. They include:  1. The parts that are set to be manufactured along with their shapes, materials, and dimensions. 2. The size of the intended working space. 3. Turnaround time and production cycles. 4. Parts produced per cycle along with length, height, and width of fixtures. 5. Tool holder types. 6. Spindle power and performance of machine and tool capacity. 7. Necessary machine control and degree of automation. 8. Compatibility with design software. 9. Machine flexibility.

Question 3

How does a 5-axis CNC machine work?

Accepted Answer

A 5-axis CNC machine features a cutting tool that can move in five directions – across the linear axes X, Y, and Z and rotating on the A and C axes. This ensures that the machine can approach the workpiece from five different directions, making the machine ideal for achieving complex geometries.

Question 4

Do you build custom 5-axis CNC machines?

Accepted Answer

While readymade 5-axis CNC machines are available for purchase, many builders prefer to have custom 5-axis CNC machines made. The benefits of a custom 5-axis CNC machine over a readymade machine are wide-ranging. A custom 5-axis machine can be designed according to exactly the cutting specifications necessary for a specific project. We have built 6m and 12m length 5 axis cnc router for customers owning to their demands. If the cutting requirements are too complex for a readymade CNC machine, a custom 5-axis CNC machine is the way to go. If you require a custom 5-axis CNC router, get in touch with us. After a thorough consultation with you where we discuss your requirements in detail, we’d be happy to craft a brand new 5-axis CNC machine for you from scratch.At OMNI, we pride ourselves for having the experience to craft high-quality 5-axis CNC machines.

Question 5

How much does a 5-axis CNC machine cost?

Accepted Answer

The cost of a 5-axis CNC machine depends on several factors such as what the machine’s capabilities are and whether it’s readymade or has a custom design. On average, you can expect the following costs of 5-axis CNC machines according to their grade: $100,000 – $500,000.

X,Y-Achse Verfahrweg	10′ * 13’4′ ; 3000mm 4000mm *1200mm
Spindel Leistung	18kW Hiteco Spindel, 1000-24000U/min
C Reisen	±213°
Eine Reise	±135°
Werkzeugmagazin	Lineares Werkzeugmagazin (12 Positionen)
Rahmen	Stahlguss
Reproduzierbarkeit	+/- 0,05 mm
Max. Schnelle Reisegeschwindigkeit	25m/min
Gesamtleistung	30KW
Maximale Hubgewichte	7.5T
Antriebssystem X- und Y-Achse	Zahnstange und Ritzel, Schienen-Linearlager
Antriebssystem Z-Achse	Leitspindel, Schienen-Linearlager
Bewegender Typ	Beweglicher Tisch
Motor	Yaskawa Servomotor und Treiber
Arbeitsspannung	AC380V/50HZ, 3PH; 220V/60Hz,3PH; AC440V/50HZ, 3PH
Betriebssystem	Siemens
Befehlssprache	G Code&M Code
Werkzeughalter	HSK63F
Spannzange	BT40
Software (optional)	MasterCAM, Powermill, AlphaCAM u. a.

OMNI 1013XL: Der industrielle 5-Achsen-CNC-Router für den Formenbau in großem Maßstab

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