Untitled design  5  - Sheet Metal Fiber Laser Cutting Machine | OMNICNC

Sheet Metal Laser Cutter Machine For Metal Fabrication

Cutting solution  in full swing, making waves in the industry with its groundbreaking simplicity, cost-effectiveness, and ability to produce clean cuts across a diverse spectrum of thicknesses.

Benefits you can get from OMNI Sheet Metal Fiber Laser Cutting Machine: 

  • Raycus Laser Power Source 1-6KW
  • Working Size(mm): 3000*1500, 4000*1500
  • Swiss-Engineered Laser Head
  • High Precision Reducer
  • Auto Focus System
  • Rapid Processing
  • High-Precision Gear Rack
  • Aerospace Grade Gantry
  • Sawtooth Blade Cutting Workbed
  • Swing-Arm Computer Display
  • Cypcut 2000S Software

MATERIAL FIBER LASER CUT

  • Carbon steel
  • Stainless steel
  • Aluminum alloy
  • Galvanized plate
  • Electrolytic plate
  • Silicon steel
  • Titanium alloy
  • Aluminum zinc plate
frame 1 - Sheet Metal Fiber Laser Cutting Machine | OMNICNC

FEATURES OF SHEET METAL LASER CUTTER MACHINE

FRAME

  • Rigidity: providing a solid foundation for the cutting process.
  • Stability: Ensuring a stable and accurate cutting experience.
  • Durability: built to withstand prolonged use and exposure to harsh environments.
  • Precision: Allowing for consistent and accurate cutting results.
  • Accessibility: Making maintenance and servicing simple and straightforward.
  • Enhanced Safety: Minimizing the risk of accidents or injuries during the cutting process.
  • Improved Efficiency: Resulting in faster production and increased throughput.
  • Longevity: Providing long-lasting performance and ensuring a high return on investment.

COLD DRAWN EXTRUDED ALUMINUM BEAM

  • High Strength
  • Lightweight Construction
  • Rigidity
  • Thermal Stability
  • Low Maintenance
  • Longevity
  • Superior Durability
  • Resistance to Wear and Corrosion
  • Stable Cutting Process
  • Consistent Performance
  • Precise and Accurate Cutting Results
  • Easy to Move and Transport
gantry 1 - Sheet Metal Fiber Laser Cutting Machine | OMNICNC
raytools - Sheet Metal Fiber Laser Cutting Machine | OMNICNC

SMART COLLISION PREVENTION TECHNOLOGY

  • Ensures reliable production, minimizing damage to the laser head.
  • Say goodbye to the laborious and time-consuming manual focusing required to process sheets of different materials and thicknesses.
  • Auto focus laser head reduces focusing time by 50% by automatically adjusting to the optimal position. This feature even enhances productivity when piercing thick plates.
  • Lens focus can be adjusted automatically realize automatic perforating and cutting plates of different thickness.

WORLD FAMOUR DRIVING SYSTEM

  • High Precision for accurate and consistent cutting results.
  • Increased Cutting Speeds for improved efficiency and higher throughput.
  • Energy Efficiency to reduce operating costs and environmental impact.
  • Low Maintenance for minimal downtime and reduced maintenance costs.
  • Enhanced Safety Features to protect workers and equipment.
  • User-Friendly Controls for ease of operation and increased productivity.
  • Consistent Performance for reliable and high-quality cutting results.
  • Longevity and Durability for a high return on investment and extended machine lifespan.
servo driver and motor - Sheet Metal Fiber Laser Cutting Machine | OMNICNC
cypone - Sheet Metal Fiber Laser Cutting Machine | OMNICNC

INTUITIVE FSCUT OPERATING SYSTEM, EQUIPPED WITH TOUCH SCREEN

  • Streamlines the laser cutting process, thereby enhancing the overall user experience.
  • The user-friendly interface, coupled with robust compatibility and processing capabilities, ensures seamless operations.
  • The integration of CAD, Nesting, and CAM modules into a single platform enables users to initiate the metal processing workflow with a few clicks, thereby facilitating the entire process from drawing to workpiece cutting.

INDUSTRIES IN FIELD

  • Metal cutting,
  • Electrical switch manufacturing,
  • Aerospace
  • Food equipment
  • Textile equipment
  • Engineering machinery
  • Locomotive manufacturing
  • Household appliances manufacturing,
  • Tool processing,
  • Petroleum machinery manufacturing,
  • Metal Fabrication
  • Agricultural and forestry machinery
  • Elevator manufacturing
  • Special automobiles

Looking For Metal Sheet Cutting Solution?
Contact Us Today!

METAL CUTTING FIBER LASER MACHINE PARAMETERS

Model No.OMNI3015AOMNI4020A
Working Area1500mm * 3000mm (4.92‘ * 9.84‘)2000mm * 4000mm (6.56‘ * 13.1‘)
Laser Power1000W – 6000W Raycus (Optional IPG)1000W-6000W Racycus ( IPG Optional)
Laser Wave Length1064nm1064nm
Working Tablesawtooth1064nm
Maximum Cutting Speed660mm/s660mm/s
Repeatability±0.03mm±0.03mm
Max. Rapid Travel Speed20m/ min20m/ min
Max. Acceleration1g1g
Drive SystemYaskawa Servo Motor & Drive ( Leadshine Optional)Yaskawa Servo Motor & Drive ( Leadshine Optional)
Control SystemFSCUT2000FSCUT2000
Table Max. Load700KG900KG
Auxiliary Gasoxygen,nitrogen,airoxygen,nitrogen,air
File Formatplt, dxf, aiplt, dxf, ai
Metal Safety CoverOptionalOptional
Shuttle TableOptionalOptional
Working VoltageAC380V/50HZ, 3PH; 220V/60Hz,3PH; AC440V/50HZ, 3PHAC380V/50HZ, 3PH; 220V/60Hz,3PH; AC440V/50HZ, 3PH
Power Protection LevelIP54IP54

SHEET METAL FIBER LASER CUTTING MACHINE FAQ

What Is A sheet metal laser cutter machine?

The affordable metal sheet and pipe fiber laser cutter can be used to cut metal sheets, metal plates and tubes of different thicknesses.

Fiber laser is a brand new laser technology that was developed around the globe. It emits a high energy density fiber laser beam to gather it on the workpiece’s surface and instantly melt and vaporize any area irradiated with the ultra-fine focus spot. The spot can then be moved through the CNC mechanical systems.

What is a Fiber Laser Generator?

The CNC control system equips the fiber laser cutter with a fiber generator to dope the material into the optical fibre. A laser of a particular wavelength is also coupled to the optical fiber to generate laser light.

Fiber laser generators are used for a variety of purposes, including communications, medical beauty and scientific research, military instrumentation, sensors, instrumentation, and sensor. Material processing is the largest area of laser technology and has been responsible for the development of laser marking, welding, cladding, cleaning, surface treatment and many other technologies.

Different fiber laser generators (Raycus, JPT or IPG) will have different thicknesses and hardnesses of metals that can affect the precision of laser cutting systems.

How does a Fiber Laser Cutter work?

Fiber laser technology uses stimulated radiation to create a concentrated, powerful laser beam. The laser diode emits light which is then sent to the fiber optic cable for amplification. The laser beam hits the surface of the material and absorbs it. This heat is then converted into heat that melts the surface.

To blow out any molten material, a high-speed airflow is used in parallel to the laser beam. This allows the workpiece to become cut.

Because the fibre laser must make contact with the material at the beginning, it must be stronger than any subsequent interactions. This is because the fibre laser must penetrate the material rather than just cutting through it. For a 12-millimeter sheet of stainless-steel, this requires a pulse beam with high power. It works by putting a hole in the material for approximately ten seconds. A high-speed airflow will simultaneously clear the debris so that a clear picture can be taken of the output.

A fiber laser cutting machine typically uses computerised digital control technology. This allows cutting data to be received from the computer aided design station. These technologies allow you to control the laser’s surface or the laser itself in order to produce a particular pattern.

Dual interchangeable platforms are also available for metal sheet fiber laser cutter machines. They make it easier to load and unload materials. This allows for laser cutting that is fast and precise, while also maintaining precision and accuracy.

Easy maintenance is another benefit of a fiber laser metal cutting machine. It is easy to maintain and replace parts. Fiber lasers also use nitrogen for their cutting process. This allows for quicker, more precise and less messy cutting.

What Materials can a Fiber Laser Cut?

A fiber laser cutter machine is very useful for cutting sheet metal such as carbon steel, stainless, brass, aluminum, and titanium. Fiber lasers are able to cut reflective materials that CO2 lasers cannot.

You might assume that fiber lasers emit visible light, which would make reflective materials like brass, aluminum, and copper more difficult to cut. But this is not true. Fiber lasers can now seamlessly cut through materials that used to be a problem for metal fabricators.

The most important application in the manufacturing, construction and infrastructure industries is sheet metal. Laser cutting is becoming more popular in the creative arts, such as metal art and sculpture. Metalworking can be made easier with the help of a fiber laser cutter machine.

How thick can a fiber laser cut?

The cutting abilities of fiber laser cutting machines vary depending on their power. However, almost all can cut sheets up to 13mm thick. Fiber laser machines that are 10kW or more powerful can cut mild steel to 2mm, stainless steel to 3mm, and aluminum to 30mm.

Advantages of fiber laser metal cutting

It’s not hard to see why professional metal fabricators from Australia are adding fiber laser cutting machines to their workshop.

Metal sheet fiber laser cutting machines offer many key benefits, including:

  • Laser cutting is the most advanced and modern technology
  • Can adapt from one industry to the next easily
  • It can be used with a wide range of metals
  • Can adapt to different wavelengths, ranges, and speeds
  • It works at a higher speed than CO2 lasers, increasing efficiency overall
  • Reduced set-up and down time for increased efficiency
  • This creates a sharper cutting edge by combining high power output with beam quality.
  • Running costs are kept low by lower power consumption
  • Despite its power, the machine doesn’t pose any heat risk

Fibre laser cutting is unrivalled in metal fabrication. Its precision and accuracy results in excellent output figures. Fiber lasers produce superior results than other types of laser cutting, and they are more efficient and use less material.

Disadvantages of sheet metal laser cutter machine.

Even though fiber laser cutters are more advanced than ever, they still have their limitations and drawbacks. This list of disadvantages can be used to help you decide if a fiber laser cutter will work for your workshop.

  • Fiber laser cutting machines, and their components, are more costly to buy.
  • Low-powered fiber lasers have lower cutting quality than CO2 lasers when processing thicker metals.
  • The fiber cutting machines don’t leave as smooth an end as CO2 lasers.

Fiber laser cutting machines can be very costly due to their complicated operation and many uses. Fiber laser cutting offers many more benefits than its disadvantages. All the drawbacks of fiber laser cutting are likely to be addressed with the advancement of technology.

What are the Applications of Fiber Laser Cutting Machines

The manufacturing and infrastructure industries can greatly benefit from a fiber laser cutting machine. These are the top six uses of fiber laser cutting machines.

The Automotive Industry A fiber laser metal sheet cutter is used to cut many parts of a car including the doors and exhaust pipes.

The Kitchenware Industry Many kitchen appliances are made from thin stainless steel pieces that have been laser-cut using a fiber laser.

Home Appliance Manufacturing Fiber laser cutters are increasingly being used in this industry to enhance the quality and appearance of appliances.

Fitness Machine Manufacturing– The fiber laser cutter has also been used to partially process the equipment in your local gym.

Lighting Manufacturing Most outdoor lamps are made with this machinery.

Decor & Metal Art Manufacturing Using computer numerical control, fiber laser cutters can create patterns and graphic designs in metal sheets. This allows for the creation of custom pieces for decoration or metal signs.

The applications of fiber laser cutting machines are immediately apparent when you look around your house. Fiber laser cutting technology has evolved rapidly because of the constant demand.

Without fiber laser cutting, many more important items like medical equipment and transportation machinery could not be made efficiently and on a large scale.

What is the power of OMNI3015A fiber laser cutting machine?

Standard power is 1000w, 1500w, 2000w and 3000w are optional.

What consumable parts suggest to order with machine?

  • Protective lens
  • Focusing lens
  • Ceramic part
  • Nozzle

What are the working environment requirements for fiber laser?

  • Power supply grid fluctuation: 5%, and the grid ground wire meets international requirements. In areas where the voltage amplitude is more than 5%, automatic voltage stabilization and current stabilization devices should be installed.
  • Power grounding resistance: ≤4 ohms.
  • There should be no strong electromagnetic signal interference near the installation equipment. Avoid radio transmitting stations or relay stations around the installation site.
  • Foundation amplitude: less than 50um; vibration acceleration: less than 0.05g. Avoid a large number of punching and other machine tools nearby.
  • Air pressure: 86-106kpa.
  • The equipment space is required to ensure no smoke and dust, and avoid working environments with serious dust such as metal polishing and grinding.
  • An anti-static floor must be installed and shielded wires must be connected.
  • Pure water, deionized water or distilled water should be used in water circulating device.

How to Maintain Fiber Laser Cutting Machines

Water cleaning and replacement

The service life of the laser tube is directly affected by the water quality and temperature. Pure water is best and the water temperature should not exceed 35 degrees Celsius. It is best to use pure water and keep the temperature below 35 degrees Celsius. Ice cubes can also be added to the water to lower the temperature.
(Recommendation) Clean the water tank once a week and change the circulating water.
Important: Before the machine can work, ensure that the laser tube has enough water.

First, turn off the power and let the water flow through the tank. Next, open the water tank. Then, remove the water pump from the tank. Clean the water tank and replace the circulating water. Next, connect the water pipe to the pump to the water inlet. Finally, arrange all joints. Turn on the water pump and let it run for about 2-3 minutes.

Machine & Surrounding Cleaning

Cleaning your fiber laser cutting machine can be the easiest thing to do to extend its life. After each job, operators must clean the machine. Before you start a new job, please empty out all slag bins and drawers. It’s possible for a worker to jam a drawer if they don’t unpack it after using it. This can have a dramatic impact on the table shuttle. Before making another cut, workers must remove all slats. All scraps must be removed so that new material is flat on the surface.

After you are certain that the drawers and slats have been cleaned, turn on the torch. The torch is the core of a fiber laser cutter machine. This part can fail and cause serious problems in the future. Workers should clean the torch body and nozzle as well as the protective window. These parts can be cleaned with lint-free towels or microfiber towels. The laser can make precise cuts by cleaning the torch.

It is important to also clean the area surrounding the equipment. Safety hazards include any debris and scraps around the machine. These items can cause serious injuries to workers if they are tripped over. Before you turn the appliance on, make sure to clean up any mess. You should also inspect the connections to make sure there are no loose wires. It is easy to clean up and can save you a lot of headaches down the line.

Lens Cleaning

The laser cutting machine has 3 mirrors and 1 focus mirror (No. The laser tube’s emission exit is at the upper left corner. No. 1 mirror can be found at this location. The left beam ends with No. 2 mirror, while the left beam ends with No. The laser beam’s left end has the No. 2 mirror, while the No. 3 mirror is at the top. The focusing lens can be found in the lower portion of the laser head. These lenses reflect and focus the laser light and emit it from the laser head. Lenses can become stained by dust and other contaminants. This can lead to laser damage or loss. When cleaning the No. 1. and 2. 2 lenses. Place the lens wiping paper, dipped into the cleaning solution, along the lens’ center. Rotating the edge wipe. Rotating edge wipe. The No. 3 and focusing lenses must be removed from the frame and cleaned in the same manner. They can then be replaced as is after wiping.

Note:
1. You should gently wipe the lens and ensure that the coating is not damaged.
2. To avoid falling, you should gently wipe the area.
3. When installing the focusing lens make sure that the concave surface is down

Coolant Level Monitoring

Similar to plasma cutting systems, sheet metal laser cutter machines vaporize metal and use heat to cut through material. Operators should do all they can to ensure that the equipment doesn’t heat up. To ensure that the coolers are working properly, operators must regularly check them. To ensure that they perform their essential functions, fans, filters and coolant levels must be maintained. The fan and filter can’t cool fiber laser cutting if they are covered with debris. Shop owners can be affected if a fiber laser cutting machine becomes too hot. It is possible to prevent major repairs by regularly checking the cooling system.

Gas Inspection

Gas is used to power fiber laser cutting machines. These gases aid the laser in vaporizing a material. The quality of the cut is greatly affected by the presence of contaminants. You want smooth cuts every time. To ensure it is free from debris, inspect the gas as often as possible. To ensure that they are doing their jobs, inspect the filters. Every time there is a gas leak, workers should change the gas bottles. Leakages not only reduce the flow rate but also impact the equipment’s performance. Leaks pose a safety risk to workers who work with the device. A fiber laser cutting machine gas leak can be fixed easily. You must first turn off the device. After you have replaced the gas bottle, you can rub the connection line with a soapy cloth. Workers should address any leak immediately they notice. You could endanger your safety and productivity by ignoring the problem.

Track Inspection

To achieve the best quality cut, a fiber laser cutter needs to be straight. Workers must inspect the track’s verticality and straightness every few months. The machine will not cut accurately if it is uneven. The edges of the material might be jagged or not smooth. The material might not be cut through all the way. These issues can be fixed by operators who make minor adjustments. To straighten things out, workers can tighten bolts or screws. To prevent lagging, operators should make sure the steel belt is tightly fitted. Operators should immediately contact manufacturers if the problem persists. Mac-Tech’s expert team is committed to making every shop as efficient and productive as possible. We understand how dangerous device malfunctions can be. We want you to get back up and running quickly so that you don’t lose any revenue.

How does the precision of sheet metal laser cutter machine compare to other ones?

Fiber laser cutting machines offer some of the highest precision cutting compared to other technologies. Compared to:

– CO2 laser cutters: Fiber lasers can achieve cuts with narrower kerf widths and tighter tolerances than CO2 lasers. Fiber laser cutting precision is typically 10-100 times greater than CO2 laser cutting.

– Mechanical cutting (waterjet, plasma, machining): Fiber lasers far surpass mechanical cutting processes in precision. Fiber lasers can achieve significantly smaller kerf widths and tighter tolerances, with precision 5-10 times greater than waterjet or plasma cutting and even higher compared to machining.

– Oxyfuel cutting: Oxyfuel cutting produces much wider kerf widths and rougher edges than fiber laser cutting. Fiber laser precision is far superior to oxyfuel cutting precision.

Overall, fiber laser cutting machines are unmatched in precision cutting capability compared to other common technologies. The highly concentrated laser beam enables extreme precision with narrow kerf widths, tight tolerances, and smooth cuts, even when cutting complex patterns or tiny features. If utmost precision is required, fiber laser cutting is an excellent choice.

What are the advantages of laser cutting paper over mechanical cutting?

Some key advantages of laser cutting paper over mechanical cutting include:

– Precision: Laser cutting can achieve extremely precise cuts with very fine tolerances. It can cut intricate patterns and small details that would be difficult to cut mechanically.

– Smooth edges: Laser cutting paper results in smooth, clean edges. Mechanical cutting can produce rough, uneven edges that may need additional finishing.
– Low force: Laser cutting applies minimal force on the material, so it won’t distort or compress thin or delicate paper sheets. Mechanical cutting requires more force that can affect the paper.

– Variety of materials: Sheet metal laser cutter machine can cut a wide range of paper types and thicknesses. They can cut standard papers as well as cardstock, cork, felt, and other materials. Mechanical cutters may not be suitable for all types of paper.

– Fast speed: For most paper types and thicknesses, laser cutting is faster than mechanical cutting. The laser can quickly cut shapes and patterns, increasing throughput. However, very thick or dense papers may cut faster mechanically.

Overall, laser cutting offers significant advantages over mechanical cutting for achieving precise, clean cuts in paper and other thin materials. The minimal force, precision, and speed of laser cutting make it a great choice when high quality cuts and efficiency are important. However, laser cutting equipment tends to be more expensive than mechanical cutters, so the investment may only be justified for certain applications or volumes.

How does the cost of laser cutting compare to mechanical cutting?

Laser cutting and mechanical cutting (such as using knives or blades) have different cost profiles:

– Laser cutting equipment is typically more expensive to purchase up front compared to mechanical cutting tools. Sheet metal laser cutter machines can cost tens of thousands to over $100,000, while mechanical cutting tools are relatively inexpensive. (Well, actually, in China, fiber laser cutting machine price has been very low. Contact us to get price) However, laser cutters can be faster and more productive, so the higher initial cost can be offset by increased throughput.

– The operating costs of laser cutting include energy usage and maintenance. Fiber lasers are relatively efficient, but they still require electricity to power the laser. Mechanical cutting has minimal operating costs other than blade replacements. However, laser cutting may allow for savings from reduced labor and waste.

– The cost of consumables is lower for laser cutting since there are no blades or cutting tools to replace. Laser cutting just requires an assist gas like compressed air. However, the laser optics and other components do degrade over time and will eventually need to be replaced, adding to costs.

– The cost of materials can be lower with laser cutting due to less waste and more efficient use of the material sheet. The high precision of laser cutting results in less unused material being left over after cutting. However, the upfront material cost will depend on the specific prices of the materials being cut.

In summary, while laser cutting systems have a higher initial purchase cost, they can potentially save money through increased efficiency and less waste. The total cost comparison will depend on specific usage cases and applications. For high volume or high precision cutting, the investment in laser cutting technology may be justified relative to mechanical cutting. For lower volumes, mechanical cutting could be more cost effective.

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OMNI CNC
Average rating:  
 3 reviews
Raul Tutone Arbol
Nov 16, 2022
 by Raul Tutone Arbol
Raul Tutone Arbol

We are very satisfied with our CNC machine.
At the moment we don't need any support, machine parts and we have planned to purchese a new machine in next year.

William Rodriguez
Sep 21, 2022
 by William Rodriguez

I was looking for a new laser cutting machine that was both fast and accurate. I was on the lookout for one with an easy to use interface, as well as one that had a large work space (preferably one with a glass window).
I came across this machine at omni site and chose OMNI1530 fiber laser as Jack's suggestion. I'm so glad I did! The interface is simple and intuitive, as well as flexible enough to accommodate a variety of projects.

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