Parameters you must know when using a fiber laser cutting machine

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Buying a fiber laser cutting machine can be a tedious task but without working knowledge you cannot make a purchase. The most essential factor when purchasing a machine is to understand the different parameters that are used in the functioning of the machine.

If your parameters are not set according to the requirement of the material, it will directly affect the quality of tthe cutting. 

Let’s take a look at the important parameters of setting up a fiber laser cutting machine.

Auxiliary Pressure/Air Pressure

In the fiber laser cutting machine process, the role of auxiliary gas is for it to blow off slag, cool heat-affected zone, and prevent material from burning. We usually include oxygen, compressed air, nitrogen, and inert gases.

For some metallic materials and non-metallic ones (the cutting process), inert gas or compressed air is most suitable since they can prevent metal from burning. For most metals though, active gas (such as oxygen) is used in order to optimize efficiency.

Laser cutting quality is highly reliant on the purity of the gas. High-quality laser cutting requires the gas to be 95.5% pure or higher. It’s important to have a professional company handle the installation and maintenance of your gas infrastructure.

Laser Power

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Fiber laser cutting machine has very specific method and set of parameters, but they all take into account the total power of the laser. For instance, one factor is the thickness – how thick is the material you want to cut.

When considering different types of lasers, thicker materials require more power. For example, 3kW can cut stainless steel up to 12mm; while 1kW can only go up to 5mm for aluminum.

However, in case you’re not able to cut through metal, you should consider getting more power. Along with this, you should also check out the cutting speeds, focal points, and gas pressure used in the machine. These parameters have to work together to give out the best results.

Type & Size of the Laser Head Nozzle

The type of nozzle and nozzle size selected in a laser head has a major impact on how your cutting will go. There are two typical types of nozzles. Single-layer nozzles use nitrogen auxiliary gas, and it is typically used to cut stainless steel, aluminum alloy, brass, etc.

Double-layer nozzles often use oxygen as their auxiliary gas and are typically used for cutting carbon steel. Make sure to check with the laser cutting machine manufacturer to see which type you need to make your work easy.

Some companies provide different types of nozzles for specific jobs like giving a ripped effect on fabrics or making holes in a thick metal sheet. It’s best for you to consult with your machine manufacturer before you buy or upgrade the nozzle on your own.

This will significantly reduce the chance of bad cuts or uncut material, many of which won’t make sense. For example, if your laser machine is cutting well when it’s in the center, it might not be cutting as well on the other side.

Focal lens & its specifics (like point, position, & length)

For best results, make sure that your laser lens is clean and focused. We recommend cleaning your lens after every use. The focal point of the laser needs to be centered in order to get quality cuts. The method of cutting varies depending on the material you’re trying to cut.

Cutting Speed

Fiber laser cutting machines use one or more high-power, high-speed lasers to cut materials such as paper and fabrics. When the speed of the laser is set too slow, the material’s shape will look drastically different than other times when it’s set too fast.

speed - Parameters you must know when using a fiber laser cutting machine

 

Cutting speed has an adverse effect on the cutting quality because when it’s too slow, a longer action time means that there is often a large difference between slits in the upper and lower parts of the material. As more power is used, action time gets shorter so that there is less diffusion, less heat transfer, and a smaller slit width.

Modes in Which Laser Operates

Laser machines can shoot a laser in two ways:

  • Continuous Wave mode
  • PWM.

In continuous wave mode, the laser continuously shoots out laser. So, you can think of a stream of water. In pulse mode, instead of shooting out the laser persistently, you shoot out the laser in great quantities at once. It feels like firing a shotgun. Continuous Wave mode is good for cutting straight lines and sharp corners and Pulse Wave mode is good for cutting small holes.

Type of Material You are Cutting

When cutting material, there are factors such as material properties that are also important when deciding how to set cutting parameters. It’s good to research what types of materials you’re going to cut and how they react with laser and heat.

Usually, metals with low silicon levels can be cut easily with lasers and high silicon levels are harder to cut. The presence of carbon (such as in carbon steel) makes it more difficult to cut through the material with a laser.

Level of Complexity of Design

When designing with a laser cutter, the shape of your design is something to consider. A simple design does not have any complex curves or small holes in it. Complicated designs, on the other hand, require different parameters and different equipment (like maybe a different nozzle type).

Figuring out all these necessary specifications for complicated designs can be tricky but it is an important part of the process. If you’re dealing with a design with a lot of curves, the cutting speed will be low to get the best cuts.

Conclusion

While a fiber laser cutting machine has helped in the manufacturing process and reduced labor cost, learning how to use it is equally important. One wrong setting in the parameters can cause major problems for the machine.

It is important to read the user guide for the machines before working with them which is why you should make your purchase from OMNI CNC. We offer guides and detailed videos about the machines to help you learn them quickly.

The Digital Cutting Machine Used for Making Medical Gowns/Isolation Gowns/Protective Coveralls

Digital Cutting Machine Used for Making Medical Gowns

In 2019, the global PPE kit market was valued at USD 52.2 billion and by 2025, the personal protective equipment market is expected to reach USD 92.5 billion, which highlights a compound annual growth(CAGR) of 8.7% in these five years. Besides, the increase in activities by NGOs and the governments to raise awareness regarding PPE kits to reduce the injury rate among the employees is one of the underlying factors that is acting as a catalyst for the growth of the economy in the personal protective equipment market (PPE).

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To some extent, these efforts can be labeled as causes to prevent the rising number of mortality rates within the industrial sector. The industrial owners have taken significant steps in consideration with the government policies to provide their employees with equipment that can reduce the risk of any fatal injury, thereby, protecting the worker. Also, the global rise in the sale of personal protective equipment can also be credited to the awareness among the employees, who are now asking their employers to provide the kit before they join/start their work.

Additionally, the unforeseen outbreak of the pandemic, Covid-19, has also contributed as one of the key factors in the increase in global demand of personal protective equipment. Thus, changing this market’s scenario for a better future. To complement this, the desperate measures required to protect oneself from the novel coronavirus is also impacting the global sales for the PPE kits. The demand is high and almost everyone needs personal protective equipment on a regular basis to safeguard them from the infection.

The number of manufacturers has also increased substantially. Besides, the World Health Organization asking others to step-up in this process has also increased the production statistics of personal protective equipment.

The leading pharmaceutical firms are plying their trade in this new field. Hence, it comes as no surprise that by 2025, the medicine producing segment will lead the race in terms of generating revenue for the manufacturing and distribution of personal protective equipment.

1. Geographical Distribution

Until 2019, Europe was one of the leading forces in terms of manufacturing protective equipment. However, the explosion of the COVID-19 around the globe has changed the situation. The European Union is fighting to meet the exceeding requirement of the PPE kits. As per the current scenario, the demand for PPE kits is 10 times more than what the European Union is producing or has available units in their stock.

Besides, the funds allocated by the government to countries for combating COVID-19 shows the seriousness of the situation and the speedy production of PPE kits. Here is a quick view of funds allocation:

I. USD 808 billion has been allocated to Germany for the production of PPE kits

II. Spain which is the worst-hit in term of COVID-19 cases is provided with USD 223 billion

III. France follows the suit with USD 50 billion

IV. U.K. whose economy has suffered a big blow this pandemic has been issued USD 14.8 billion

V. The Brazilian government has been provided with USD 144 billion

Apart from the government, other private sectors and many entrepreneurs have taken the initiative to provide PPE kits to supplement the demand across the globe. Perhaps, it would be fitting to say that if the demand remains the same or more, the predicted figure of USD 92.5 billion could be breached by 2025.

2. How Digital Cutting Machine is Crafting PPE Kits

Though many of the industrialists and manufacturers are familiar with the digital cutting machine and its varied applications in the different cutting industries. However, this pandemic has come as surprise to those who were unaware of the machine’s prowess in cutting non-woven material.

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Designed for accurate cutting, the CNC Digital Cutting system comes with a head-fixed, multi-tool cutting blade, electric oscillating blade, routing, kiss cut, and pizza wheel with a tangential control which facilitates to accurately cut square corners. With these features, this machine has the ability to cut soft material like fabric, carpet with roll feed stand, printable vinyl banners, leather, large compressed foam sheets, corrugated plastic sheets, sandblast rubber templates, and more.

For this reason, many manufactures have found an able ally in the digital cutting machines to fulfill the steep demand for PPE kits required for both doctors and their patients. Besides, as per the prevailing circumstances, it is safe to say that it is only a digital cutting machine that has the ability to process millions of disposable non-woven PPE kits in less time.

Also, many firms/manufacturers have testified to the machines dexterity to cut and produce the PPE kits design that too at thousands flat sheets per hour. The machine possesses a technique that uses a digital cutter to cut a low-cost material with a high-rate. Thus, when used to its optimum level, this machine has the potential to match the need of a mask or a PPE kit for a doctor or a nurse despite them changing it every time they deal with a new patient.

The digital cutting machine has facilitated mass manufacturing of PPE kits with a rate of 50,000 kits per day in a matter of a few weeks. As the world continues to fight this situation, the manufacturing firms are upgrading their game to ramp up production of PPE kits by increasing the rate of cutting the non-woven material.

3. Types of PPE Gowns

The most important part of a PPE kit is an isolation gown. These gowns are made of non-woven material and act as a protecting shield for a person against the virus and its contaminated areas. However, rarely do people realize that each gown is for different purposes.

I. Isolation Gown with Elastic/Knitted Cuff/Laminated PE

Made of 100% non-woven material, this spun-bond polypropylene gown provided protection fluids by sealing the surface. With a skin-friendly formula, this gown provides a secured fit alongside being non-toxic to the skin and comfortable for the body.

This type of gown is fit for purposes where comfort and protection to user’s clothes is the need of the hour like that of:

1. Dental Clinics

2. Food Processing Units

3. Science laboratories

II. Ultrasonic SMS Isolation Gown

Made with SMS ultrasonic welding craft, this 100% non-woven, non-toxic, odor-free, non-irritable gown provided a secure fit features a leak-proof and permeation resistance. This kind of gown is best for food processing units, and dental clinics.

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4. PPE Kits Details

Every individual is different and, for that reason, personal protection kits also come in different sizes. Be it small, medium, large, extra-large(XL), or double XL, these PPE kits come with a classic neck/belt with a stretch or knit-wrist along with an elastic cuff and a thumb ring wrist style.

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Features of these Kits:

I. They keep a person disinfected

II. Prevents internal lining and person from any liquid splash

III. Provides comfort and good air permeability

IV. PPE kits are durable

V. They are free from fillers, silicon, and adhesives as they are made of top-quality non-woven material

VI. Due to the surface smoothness, the PPE kits are good repellents of inorganic liquid. Hence, they are able to prevent the splitting of chemical substances.

VII. 100% dustproof performance due to a special coating, prevents the entry of ultra-fine dust particles and any kind of salt solution

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5. Benefits of PPE Kits

There is a reason why everyone is opting for personal protective equipment. Apart from the regular industrial purpose, these PPE kits are perfect to deal with the current pandemic situation. Hence, it offers a lot of benefits; here a few of them:

1. Isolation gown is used in:

a. General surgery

b. Nursing ward

c. General ward

2. PPE kits can help in preventing:

a. Bacterial infection

b. Static electricity

c. Isolate bacteria

3. Keeps a person disinfected in areas that are prone to or are contaminated by the virus.

4. It is also widely used in:

a. Military

b. Environmental Protection

c. Chemical

d. Medical

e. Epidemic Prevention

f. Transportation

The situation is critical at the moment. However, with the help of digital cutting machine one can ramp-up their production game for the PPE kits and help out their native country along with the hope to support other countries. To become a helping hand in this situation, OMNI CNC is also working hard to produce as many PPE kits as possible with their digital cutting machine and is determined to help others with their machines. So, contact us to know further about the digital cutting machine for PPE kit production.

Contact Omni CNC

What Can You Do During Your “Stay Home” Period?

Recalibrate and redefine is the formula of success in these tough times. How? The productivity is at an all-time low. Everything but essential service was ordered to close down. The economy is suffering, and so is the world.

Though some firms and nations are pondering upon the ways of keeping up the productivity rate by using 50% of their staff strength to work at a given the time of day, yet, one cannot completely assure success with such an interesting facet.

Besides, working from home is the way forward for many businesses. However, with the change in the surrounding, firms and their employees are a bit apprehensive regarding their own productivity. Hence, the invention of productivity measuring tools and video calling platforms like Zoom are helping many firms to be in constant touch with their employees and know their daily progress.

However, things are slightly different for manufacturing sectors. If studies are to be believed, then we can say that there will be very little change/ turbulence experienced by this ongoing pandemic. The only thing that is going to suffer during this worldwide lockdown is the traveling and transporting of the products and equipment.

Nevertheless, given the current situation, it is very crucial to stick together by staying at our respective homes. The economy can be recovered only when we take good care of ourselves.

1. Precautions to take while staying at home

We need to make sure that you are taking proper care of yourself. As humans, this is our basic necessity to care about each other in these challenging times. If the situation demands us to stay away from our loved ones, then we should not shy away from doing that.

Besides, here is a bunch of things that we should do as responsible citizens to ensure that we are abiding by and appreciating the hard work done by our health workers.

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1.1 Try questioning the motive before you walk out?

Consider questioning the motive of your travel. Try asking is it really necessary to step out? Can’t things get sorted by sitting inside? Step out only when it is really inevitable, like that of buying some groceries or medicines.

1.2 Take safety precautions in your hands

This is very basic yet taken for granted. Cleaning and keeping your surroundings hygienic is very important. However, what’s crucial is to keep yourself safe from outside bodies. So, how do you do that? By sanitizing.

Irrespective of where and when you go or come back, do ensure that you keep and use disinfecting wipes or a sanitizer at all times. Your safety lies in your hands.

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1.3 Use Protective Gears

Ensure you are using protective gear like a face mask when you are going out. Make sure that you are using prescribed disposal or KN95 respirator mask. In case you are finding difficulty in finding it, you can also contact us at OMNI CNC. We are constantly working to make and deliver these face-masks.

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1.4 Take care of your parents and elderly

In these times, they need your care and protection more than anything else. Ensure that they don’t have to bother themselves for anything. Provide the right food and supplements to them to prevent them from the wrath of this virus. Keep them guarded with sanitizers and disinfectant wipes.

1.5 Avoid meeting people

Social distancing is the need of the hour. Every political leader is calling out for the same in their press conferences. Avoid any form of physical contact from your friends, neighbors, or employees. In case you are going out to buy some groceries or medicine, ensure you maintain the specified distance from other people while standing in queue or bay.

2. Unravel the myths about the CNC machine

Operating a CNC machine can be very intimidating. With so much knowledge about the upcoming technology available on the internet, it can be quite challenging to keep yourself level-headed and lose track of what you know about handling this machine.

There have been many myths and misconceptions about a CNC machine. Due to that, some of the woodworkers have been very pragmatic while using it. Hence, they have not garnered the results in their manner. Besides, the truth of the matter is that a CNC is extremely accessible and easy to use. So, here are a few myths that you can understand and implement while next working with the machine:

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2.1 The formula of “Set and forget”

Despite making significant advancement in technology, a CNC machine does not ensure churning out high-quality results once you run a part of CNC. The tools break, inserts get to wear down, and parts get shifted. Irrespective of the machine’s proficiency, the operator has to intervene in the process for the maintenance of the product’s quality and machine’s life.

2.2 It is expensive to work on a CNC machine

CNC machine is becoming more affordable for woodworkers. Besides, the combination of CAM/CAD software along with built-in modern machining features has made it smoother for CNC workers to set up parts and perform functions with great speed and efficiency. And, with the rising production numbers of this machine, it is sure that the rates of the CNC machines are going be on the cheaper side for the enthusiasts.

2.3 CNC machines have its Limitations

Though online videos and tutorials have made it pretty easy to invent anything and everything, it is very important for a CNC worker to know that even the advanced pieces of equipment of this modern machine have their limitations. While keeping the fact aside that some features cannot be machined and designed.

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2.4 Operator more than automation

Despite the incredible advancements in technology, one seems to forget the underlying statement of “Man running the machine”. However, we tend to trust the opposite part of that statement and hence, are tricked into believing that automation is everything.

For that reason, an operator needs to understand that it is not the machine; it is his skill of operating and programming that induces next to flawless results. In case you own a shop, it will be wise to either learn the coding of the machine or hire a trained CNC programmer who knows how to operate the machine, before chucking out a large sum of money.

2.5 3D CAM and visual programming has replaced GM code

GM code is a thing of the past and is, now, replaced by a better and easy to execute systems like 3D CAM (computer-aided manufacture) systems or visual programming.

On the one hand, there are 3D CAM systems that define the tools, cutting paths, drill cycles, workpiece, and many more things of the machine. Further, they are easy to edit and tweak; thus, helping the operator to improve work efficiency.

On the other hand, there is visual programming that allows operators to program parts of the process by simply adding a few dimensions in the library stock of the machine.

With these two, even a skilled programmer gets benefitted by a basic understanding of the raw code.

Hence, getting essential knowledge of troubleshooting and identifying problem are

3. Tips to enhance your business while at home

After going through the myths, it is important to work out a way to enhance your business when things get back to normal.

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3.1 Partnerships

One could and should not expect things to explode once the market reopens. Hence it is best to enter into partnerships with your reliable contacts and current connections. With their help, try to promote your knowledge by putting out industry-related events and webinars. In this way, you can manage to increase a lot of traffic to your shop.

3.2 Segmentation

is where your digital activity and web presence can help you. With this focus, you work to those clients/prospects who are really interested in your business/service. In this way, you can reach out to a wider target audience and also increase the volume of traffic and leads on your website.

3.3 Finding scalable growth opportunities

Successful businesses are built on realistic and scalable growth opportunities. This helps in directly evaluating your services and products provided to your customers in the past. Reach out to them with forms and surveys and see where you lacked and did well. Work on securing expansive contacts and strengthening existing relationships. Doing this will allow you to scale your business’s growth.

3.4 Value Addition

Due to its multi-staged process, a CNC machine has a lot of potential to add value to a shop. Your shop’s potential is measured by ho many value-added steps you have taken in the past. This can include your digital and physical works. This lockdown is a blessing and uses it to research out machines, codes, expanding options, and new discoveries that can help you transform your shop in a much better way than your competitors.

3.5 Diversifying

Diversify the range of projects you undertake. Though some may be outside your capability, but, isn’t it good to work out the weaklings now rather than wait for things to start again?

Beginning post lockdown with a new skill will help you, and your shop grow. This will also be built your reputation as a worker who upgrades his business and is ready to push his shop’s growth for a sustainable period, even when the economy is on a downward spiral.

So, we hope that this article will help you to grow and expand your business.

Contact Omni CNC

Why Should You Buy a CNC Machine During the COVID-19 Period?

Signs are not good, and given the current circumstances, it seems like COVID-19 is here to stay for a substantial period. Further, it is bringing worrying news with each passing day. Last week alone, it threatened to reach a million marks. Perhaps, it is fitting to say that no one really expected this virus to penetrate this deep, or do we?

Nevertheless, this pandemic has impacted all big and small businesses quite significantly. The market is at its all-time low, sales are down, and revenues are hard to come by. Hence, this showcases the bold prediction of the inevitable economic slowdown made by the economists a few months back.

All is not lost! If there is a problem, then there is a solution. This is the time to be receptive to the upcoming changes in the industry. If one has to progress, they have to change their perspectives. In this way, we will not blindfold ourselves from the unique opportunities that can arise through these tough times. Inventiveness, instincts to protect, adaptation, and perseverance will play a key role in determining the economic growth of any company or individual.

Manufacturing Market Scenario

The outbreak of COVID-19 has just created tremors in the manufacturing sector of the world. Import and export are on hold until further notice. And, the worse part of the situation is that there is no ray of hope in terms of controlling the current situation. The outbreak has also become an unsustainable terrain for many manufacturers across the world.

However, things are slightly different for CNC machine manufacturers. Research conducted by modern machine shop suggests that the effects of COVID-19 on manufacturers across all the industries show that 58% of manufacturers experienced no change in their business. Still, there were two moderate changes in parts availability and supplier lead times. As per the study, 16% of the manufacturers were experiencing changes in the supplier lead changes as compared to 24% of their previous study. And, 9% of them have experienced changes in the availability of parts as compared to 19% of their previous findings.

Besides, the most prominent change observed in the manufacturing industry has been travel-related changes. Last week itself, 47% of the businesses deemed to adjust to the current changing travel scenario.

These figures clearly signify that the changes observed in the manufacturing unit are related to things in which traveling is involved. Hence, showing the severity of the pandemic’s impact was relatively unchanged on the manufacturing businesses.

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What can be done from Home to Ensure a Smooth Recovery

Though the studies support that the manufacturing industry is not seeing drastic changes as compared to other industries, yet it is in the best interest of CNC manufacturers/workers to prepare a comeback strategy to combat the aftermath of the pandemic.

It’s time to pave your comeback with these steps:

Build/Review your shops’ site. Make sure that it is working aptly for both desktop and mobile.

Build/Nurture your relationships with your customers. Feed them with useful content regarding the present time. Besides, try to gain insight into your past work and what they expect of you in the future. This is the time to show them how much you care for them.

Prioritize a plan, work with your backroom staff, and trusted ones to figure out how you will come back and execute your ideas once things improve.

Considering the seriousness of the upcoming challenges, it is pretty important to work a little extra on the last point. Yes, making a plan and executing it has to top your list during this pandemic. Nevertheless, it will be counter intuitive for your business if you develop an offensive strategy in the middle of this pandemic. So, it will be very crucial to understand and access the situation before deciding anything to increase your CNC shops’ sales.

How Can You Increase Your CNC Shop’s Sales?

According to the Fortune Business Insights report, titled CNC (Computer Numerical Controls) Machine Tools Market Size, Share and Industry Analysis, the value of the CNC market in 2018 stood at USD 83.56 billion. Adding to that, the global CNC machine market size is projected to exhibit a CAGR of 5.5% and reach USD 128.86 billion by 2026.”

This shows that the total CNC machining market is safe from any turbulence and is expected to grow through this rough period.

In spite of that, reaching your potential customers and keeping your current customers is going to be the same as it used to be. The pandemic, as stated, has changed the travel scenario of the world. So, this implies that changing your industrial habits won’t be the only thing you have to.

To increase your sales, you have to take your CNC business online, if you have not. And, if you have, then optimize it in such a way that it can generate a lead, make your website a weapon of arsenals which can, in turn, make your shop a brand, hence, improving sales.

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So, where to start?

The first step in working to increase your sales is to evaluate your current sales metric. How well customers have responded to your service. In short, see, what were the methods that brought you success. Understand your past methods and research for the new one meticulously. These methods will determine your increase in sales. Last but not least, work around your goals, document them, and find ways to support them.

Lead Generation Strategy

Your business goals need to be well-defined. This is an important part of defining your unique selling proposition. Explaining your prospects how your business and what you do is unique and why it stands out among your competitors will not only help you in getting more leads but also give your customers an assurance while they decide to work with you.

Mentioning and creating updated and effective methods of your business will enable you to grow over time. Besides, working with digital experts or your CNC industrial business partners will guide you through the lead generation process of this industry. They have a handful of experience in this area and are working to enhance business like yours.

The next step in your lead generation is documentation of your lead strategy. This helps you visualize your present state, allows you to plan for the future, and presents an opportunity to see where your business can improve. Along with this, you can also get a grasp of how you can target customers who are specifically searching for your business and display your ads accordingly.

Make Your Website a Weapon

A strong online presence ensures that your business drives more sales. Though most of the CNC workers depend on offline marketing techniques to drive their revenues, yet this pandemic has posed them a challenge of working from home. The banner of “stay at home” requires many businesses to work on their online presence in order to safeguard their position in the market.

Hence, asking you to make sure that you build your website into a weapon. More like an intimidating salesman who can deliver in any scenario. Ensure that your website has all the tools required to make it a dream salesman. Your website should be able to educate your prospective customers with all the resources you have. How will you do this?

Put images of you working or best, put videos and DIY hacks of CNC machines that provide an insight into your knowledge of your business, as well as a message that you care for the customers and are ready to provide these pearls of wisdom that to anytime and anywhere.

Focus on your content. That is the best way you can reach and market your services to your prospects. Ensure that your content is engaging, crisp, clear, easy to understand, and share. Your website should feel like a playground for a customer rather than something where he/she might feel lost and confused. Due to that, customers are likely to continue or engage in doing business with your shop, as they feel that your shop can produce consistent resources. Hence, equating to the possibility of more sales for your business.

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How You Can Use Branding and Digital Marketing to Improve Your Sales?

For a CNC machine shop, branding and digital marketing are very crucial. However, the reality is that there are still many workers who have not accessed the digital power. They are still shying away from investing in new digital tools. Nevertheless, it’s not rocket science for a CNC worker to realize that more buyers, engineers, and even procurement managers are plying their trade online. Furthermore, big industrial companies are complementing their offline methods with digital marketing to produce growth and increase their brand awareness, which eventually drives more sales.

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Here are some 4 ways CNC machine shop workers can work in this pandemic to increase their sales via branding and using digital marketing.

● Make a free company profile on platforms like LinkedIn to ensure that that your new customers, as well as existing, can find you easily.

● Focus on content marketing with images, graphics, and video content to showcase your prowess and knowledge along with the shop floor to your potential customers.

● You can provide options for newsletters or email subscriptions on your website; in this way, you will be able to know who visited your website and how many of them converted into real customers.

● You can devise a new strategy for search engine marketing and SEO. In this way, you can focus both on organic and paid searches as well as ads on different socializing platforms and sites where buyers are searching for services like that of yours.

Though the market is in a critical position yet, you can devise new strategies and work on your digital marketing, which is a sure thing to bring you a lot of business in the after-phase of this pandemic.

Contact Omni CNC

How Closet Doors are made by a CNC Machine?

How Closet Doors are made by a CNC Machine

Woodworking has always been there, it is just the technology that’s changing. Closet designers always yearn for the latest technologies, fashion, and lifestyle to stay ahead of the designing trends. This is where manufacturing companies and industries seek the help of a CNC machine for processing woodwork and manufacturing products from the raw material. From manufacturing closets, interior fittings, windows, doors, etc., the CNC machine shows how well it can meet the requirements of the customer with increased efficiency and productivity. CNC carving machines work smoothly on woods and make motifs with great ease. Besides wood, CNC routing machine can work on different types of material, such as plastic, foam, PVC, acrylic, glass, stone, jade, marble.

1. Use CNC machine to Customize Closets

CNC machine is used for manufacturing both small and large closets, cabinet, doors, desks, and much more. It produces detailed and finished drawings, 3D design, user-defined cultists, the material used reports, financial charts and reports, and panel optimization. OMNI CNC uses software to produces G-code to run CNC machines to provide 3D renderings, drawings, bids, cultists, etc. There is a broad range of CNC machinery helps in accelerating the design of custom closets, kitchen, and bathroom cabinets. This advanced technology allows designers to embrace creativity while giving room to manufacturers to relax knowing that the CNC settings are already defined for smooth operation.

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While designing a closet, there are three things that you should not avoid.

a. Keep an Eye on the Designs and Patterns

As per the recent trends, designers prefer neutral to bold colors, attractive patterns, and designs to keep an eye on the runway. Apart from the color and patterns, designers also focus on intricacies such as inlays, cornices, moldings, and materials used for making closets. CNC machine cut closets components with perfection and precision. Whether you require CNC machines for short or long-run production, OMNI CNC machines stand the test of time in performance, labor savings, and production.

b. Customize Closets for your Client

A closet is not only an enclosed storage space for storing particulars rather it is a place where you can maximize and organize the storage space in every room. Every person wants its wardrobe or closet to be spacious wherein you can keep particulars according to the activities such as jogging clothes to business attire from shoes to jewelry, vest, etc. The designers should comprehend the requirements of the customers and keep up with the design. Also, the CNC machine uses designing software that enables designers to keep up with the latest trends and help to improve the ways that clients are actively looking for.

One of the important goals of this personalization is to ensure that the client can keep the closet organized and functional.

c. Embrace Technology

With the changing trends, technology also changes and so do the expectations of clients. The designs include the latest devices, such as soft hardware for heavy doors, innovative drawer slides, advanced cabinet locks, pop-up power decks, exclusive lights, and stylish mirrors. Designers design every nook or cranny of the closet and ensure that they give 100% satisfaction to customers.

2. Advanced Technology used for Manufacturing Closets

Many manufacturing companies make use of advanced technology to improve the processes and products that are within the supply chain. When talking about advanced manufacturing technology, it means the spectrum of a highly advanced CNC machine is discussed. The fabrication process is automated, so you do not have to worry about the negligence of the workers. The operation time involved is very less and this high tech machine can cut different parts of the product in different shapes and sizes.

CNC machining delivers superior accuracy, precision, and speed for high quantities of products, and that makes it the right choice in most situations. Manufacturing companies gain an edge through efficiency, consistency, precision, and accuracy. CNC routing machine transforms the raw material to a customized and easily tackle complex decorative engraving on a closet panel.

3. Application of the CNC Routing Machine

These days CNC machines are found in almost all industries, from a small scale to big companies. There is hardly any facet of manufacturing that is left untouched by the CNC machine. Owing to the extensive need for the CNC machines in various industries, there is a great surge in the demand of the CNC programmers. To cope with this difference, training on the operations and programming of the CNC machine should be given so that people can take advantage of the technology.

CAD/CAM Applications

CNC machines use software CAD Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM) to automate the manufacturing processes. While CAD focuses on the design of the product, CAM focuses on the manufacturing of the product as per the design. Once the CAD model is imported into CAM, the CNC machine starts transforming the raw material and gives it definite shape through different actions like cutting, engraving, boring, and drilling.

CAD/CAM applications are used to both design a product and program manufacturing processes, specifically, CNC machining. CAM software (US site) uses the models and assemblies created in CAD software to generate tool paths that drive machine tools to turn designs into physical parts. CAD/CAM software is used to design and manufacture prototypes, finished parts and production run.

The CAD machining process begins with the creation of a vector design allowing designers and manufacturers to cut and produce external boundaries with CAM software. CNC routing machines can cut any shape or external boundary in your drawings. The routing machine cuts the material with precision and ensures the perfect shape and size of the material cut.

The design of the CAD runs through CAM software to extract the part of curves/geometry and generate a programming code that will control the CNC machine and ensure that the tool produces the custom-designed part. These geometric codes are also known as G-code. After this, the machine ensures that the material is loaded perfectly before starting the operation. After that, the material is autoloaded by the machine and works as the G-code of CAD.

The CNC machine runs as per the program. It gives the command to the tool and move as per the instructions. The program prompts the CNC machine and guides the machine throughout the process of operation (cutting, carving, engraving, etc) to produce a custom-designed part.

4. Closet Manufacturing Companies Stay Ahead of Trends with CNC machines

Many manufacturing companies are now using CNC machines to design closets and do other woodworking tasks. Every piece of the wood can be customized with the CNC machine thereby bringing the interior of your home to life. CNC machine plays an important role in cutting, carving, and creating closets for the interior of the residential or corporate place. CNC woodcarving machine can also mass-produce and reproduce products efficiently. Carving, cutting, and engraving that were once a complicated task can be completed in lesser time than before.

CNC machine helps in designing the closet as per your requirement. The first and foremost thing that you should know even before designing a closet is how big or small you want your closet to be. It is obviously tempting to see big, spacious, and walk-in closets but organizing a closet as per your space can be a difficult task. Maximize the space as much as you can! Do not waste even an inch when planning to build a closet. Design your closet more ergonomically. CAD software beautifully designs the closet as per requirements of customer and CAM software cuts and carves the raw wood giving proper shape and size and customizing as required.

5. Design and Organize your Storage Space

Over the last few years, a noticeable improvement in technology has been witnessed. Cabinet and closet manufacturing companies have shifted to newer technologies like CNC machines for cutting and engraving materials thereby streamlining the design to the production process and eliminating the possibility of errors that can occur when translating drawings to CNC. CNC machines use CAD drawing software that is specifically used for meeting the needs and requirements of the closet industry. CNC machines have eliminated redundancies and variances in closet parts and provide users with consistent and quality based products.

Every custom storage solution that is manufactured by the CNC machine guarantees 100 percent customization. With CNC routing machines, cabinetmakers can reduce lead times and minimize material handling. OMNI CNC routing machines have manufactured doors of the closet, countertops, shelves, drawers, and drawer fronts ranging from small to mid-size and large. The CNC machine allows closet making companies to use a manufacturing technique that enhances the production time, quality, and consistency.

A job that previously used to take a multitude of machines to get complete now can be done with the help of a single machine with 100% efficiency and accuracy. If you are also looking for customized closets, then seek the help of manufacturers who use CNC woodworking machines. This computer-controlled machine takes information input directly from our cabinet design software and performs necessary operations to build the closet. The closet doors, drawers, and cabinet parts are cut with precision, routed and drilled properly for adding adjustable drawers. OMNI CNC guarantees 100% custom, made as per the specifications of customers and stand expectations of the customer.

Customer Story:

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What Type of Closet Doors is in Style?

House Owners adore storage space in their homes and especially when the closet is the center of the conversation. In spite of this, the closet remains a forgotten feature in a home decor set-up. Indeed, closets are a vital feature of any house; moreover, one cannot risk keeping essential articles in the open for everyone to see.

This is the reason why designers claim that they know what purpose a wardrobe serves at home. However, while getting one should understand that a linen closet does not serve the same needs as a bedroom closet.

Perhaps, for this reason, designers say that the type of door that a user chooses for their closet should be one-of-a-kind. As it not only enhances the usage of the closet but also maintains the flow of the design in the room. On similar lines, one should know about the different types of doors available in the market because they will help them in designing a home of their dreams.

Why Style the Closet?

Despite all this, people rarely consider thinking of designing their closet door. However, why not give it a thought for the same? Why will a person want to miss out on a chance to add a unique look to augment their beautiful bedroom?

Of course, no one wants to leave any area unused and especially by a door; still, these doors are a crucial characteristic of the bedroom and help in hiding the extra storage and items of your closet.

As the case may be, starting new may require more than just a brush of paint. It will need the designer to brainstorm the design to find that one closet motif to complement the style of the room. Further, when going for a professional experience, it will be beneficial to hire a professional door installer for the installation process. A pro will be able to guide on how a sliding door can work on the wall or the requirement of the change in the door.

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Apart from that, there are many options available in the market when one wants to create an out-of-box design for their closet, which can be an upgrading factor for their bedroom. In addition to that, there are many other DIY options for decorating the closet door that will enhance the style of the wardrobe in no time.

Types of Closet Doors

As the saying goes, “too many cooks spoil the broth,”; the same can be said about the options. Immersing yourself into this can lead to utter confusion, hence, making it difficult to realize what type of closet door one should go about.

Nevertheless, this article has got you covered! To make it uncomplicated, with the recommendation of experts, here is a list of a few closet doors for every room in the house; let’s have a look at them.

  • Sliding Barn Door
  • French door
  • Modern glass door
  • Mirror door
  • Chalkboard paint
  • Louvered door
  • Wallpapered door
  • Panel door

Sliding Barn Door:

A sliding barn closet door is a great way to save space in a room. These doors don’t fold out like traditional doors, thus, creating an instant and more usable space. If an owner is a lover of a rustic look, a sliding barn closet door is the thing to convert a dream into a reality. For an alternative, if ever there is a difficulty in finding a barn door, a user can opt for a distressed wood door.

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Usually, with this kind of door, there are two options. The first is to have a door slides into the wall, perhaps a pocket door. This option disappears into the wall, thus, making it entirely out of the way when needed. But this kind of work will require some restructuring of the wall itself, which means that the owner has to consult a professional.

The other option is to hand the door with a closet door roller kit; in this, the door slides outside of the wall. This is a common sliding barn door and could be well seen at many local hardware stores. Further, this includes everything required to hang the closet door. However, one should make sure that the user should use a kit that meets all the specifications of a sliding door, including its weight requirements.

French Door:

If there was a room update an owner could think of, then it is a French door! French doors for a closet is something that compels the user to get this at least in one of the rooms for their closet.

These doors open outward into the room, thus evacuating a sufficient amount of space for the user to look through the closet. These doors can be made more specific and personalized by trying to add a bit of molding to the door. One can frame it further or paint it sleek white, which helps in keeping the French closet doors clean and timeless.

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Modern Glass Door:

The modern glass door is the closet door which allows a user to give their wardrobe a modern yet contemporary look. Apart from these doors, frosted glass sliding doors are also an option for homeowners who want to hide their storage space with the thought of providing a new look for their room. Moreover, layered glass also works well here. That can be often used for framing it as a traditional door with wood.

Acrylics can be used to minimize the damage to the glass of the closet door. Acrylic offers a similar look, but due to its variety, it becomes essential for the user to select the right one.

Mirror Door:

There is so much to be said about the style of a mirror closet door that can be added to uplift the beauty of a bedroom. However, a pro tip to follow is that one should get mirrors that can be good enough to see the entire outfit.

By doing this, one can have the surety that they are looking great whenever they are going out. Besides, it can also add light and decor to the bedroom. Perhaps, having the old and outdated accordion mirror can also serve the purpose of a vintage mirror closet door. Doors with incorporated mirrors into the woodwork of the door are trendy and add the perfect amount of light into the room.

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Chalkboard Paint:

This is a wardrobe tailor-made for kids. The chalkboard paint enables the person to transform the closet door to a blackboard just by applying the chalkboard paint. However, one can only use it as a blackboard only after 48 hours of applying the paint.

Chalkboard paint can be easily bought from your local hardware store, and it can be applied quite smoothly within a matter of a few hours. It is a fresh and innovative idea for a kid’s room.

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Louvered Door:

This door has a resemblance of a shutter, quite striking to an accordion closet door. This kind of door allows enough passage of air and light through the closet, thus, making sure that the clothes remain fresh. Moreover, for modification purposes, one can opt for designs that come with decorative panels.

Choosing louvered closet doors made of wood allows the owner to add more warmth in the space. Further, these doors are easy to maintain and require dust spray or a duster to clean them off.

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Wallpapered Door:

This is an inexpensive and easy way to improve the look of the closet door. The use of wallpaper is a feeling which one has regarding their wardrobe. With endless designs, colors, and designs, these wallpapers are easy to apply and remove, thus making it ideal for people who rent a space and are restricted from changing their given closet.

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Panel Door:

Even though double closet doors offer a great view, a single panel door is not a wrong choice to opt for. This kind of door is quite similar to the one in a house. Further, it has a striking resemblance to the regular bedroom door. But unlike that one, this will not take up space each time the user swings it to get access to the closet.

Moreover, the user can use this door as a decorative surface to amplify the beauty of the room. One can also use a mirror to produce some glow in a small room and also make it look bigger than it is.

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Upgrading and Finishing for the Closet:

After knowing what kind of door a user needs, the most critical step is to understand what type of finishing should be used on the closet door to make it look attractive. Here are a few of them tom help the user out, check them out:

Spray Frost:

For a bedroom with enormous sliding mirrored closet doors, spraying frost paint is an upgrade. One does not necessarily remove the doors, despite their outdated nature; they make the room look bigger. Further, they are a great way to check out the outfit from head to toe before leaving for anywhere.

Rather, paying a visit to a home improvement center for a can of frosted glass spray paint will work wonders for the outdated model. Using a painter’s tape or stencils to block off the portions of the mirror can be handy. Furthermore, applying light coats of spray frost and letting the spray dry between each coat helps the users to get the desired output.

Once done, the user can remove the stencil to check the updated closet door.

Faux Trim:

This is another method to upgrade a closet. Using a faux “trim,” one can complement any formal or traditional decorating of their closet.

It is one of the most uncomplicated processes. The user has just to use a painter’s tape to block off a rectangular inset on the door; after doing this, the user needs to cover the entire surface with a user’s favorite coat of paint. Once the paint is dry, the user should remove the tape just to see their closet door getting a touch of elegance.

Stain Finishes:

This is one of the most popular ways to finish in this new era of interior designing. This finish gives the closet a warm, classic look that adds a traditional atmosphere. Usually, stains are popular for solid wood doors or particularly for the wood grain. Stains are also available in multiple colors.

While purchasing, one should always look for recommendations from manufacturers to know the appropriate stain for their use. Moreover, one should make sure they get trim colors if they get stained during the process.

Paint Finishes:

Yet, it is another way to add charm to a closet and the interiors. To get a contemporary feel or to get a better match for the existing trim and the wall colors, house owners most often use this finish to get the desired result.

Homeowners most often paint their interior doors when hoping for a contemporary feel or to better match existing trim or wall colors. Many hollow-core doors often come primed with a white base coat, requiring the owner to paint that type of interior door. Check with your door manufacturer to see what finishing options they suggest for the specific door you have selected.

As mentioned earlier, a closet is entirely personal. Hence, one should design it in order of their expectations. This is the reason why this guide has been provided, and this will clear the user on which type of door one should opt for and what kind of finish should be used to get the closet ready.

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Reasons Why Your CNC Router Machine Fails to Achieve Desired Performance

CNC Router

As we know that CNC machines are the most dependable, reliable and long-lasting parts of equipment for any woodworker. However, time and again, many complexities have been recorded in this durable machine. Programming complexities and due to the failure in some other components in the CNC machine have been a cause of malpractice and frustration.

Usually, there is a fact behind these issues. These small but irritating issues are compounded due to lack of attention towards the machine which can happen by either using it wrongly or poorly maintaining it.

Nevertheless, before going into the depths of the problems and their reasons; let us take a moment to understand what a CNC router machine is and how it works.

What is a CNC Router Machine?

CNC stands for Computer Numerical Control. A CNC machine is an electro-mechanical device that is used to manipulate and control the machine-shop tools and devices with the help of computer programming.

Mostly, CNC machines use a platform that allows for a computer-driven cutting tool to carve a material in all the dimensions. This, CNC machine, can be used by programming it to make precise, repeatable cuts on lowly elevated or flat wood or plastic projects. For high-level usage, a CNC machine can be used by applying it to plasma and laser cutters as well.

The recent changes in technology have led to the marketing programming methods which are used by competing for machine manufacturers. However, the G-code is still something that is the core of CNC machining.

Furthermore, because of innovation and modernization scrap is being reduced which has turned out to be a time and money saver for the companies using the CNC machine. Besides, it is also eliminating the damage to their machining centers by using simulation, verification, and optimization of software. With unique innovative ideas and features, many companies have started to supply these software packages.

What’s interesting is that besides allowing the manufacturer to replicate the machining of a new part, these software packages help in verifying the tool paths to eliminate collisions and crashing and optimize production. Apart from that, they also allow the detection of inconsistency by measuring and analyzing.

How does a CNC Machine Work?

A way to transform a normal piece of material like a block of wood into a finished product with the help of controlled material removal process is called a CNC machine. Similar to other forerunner development technology, CNC works on the digital instructions it receives from the computer-aided manufacturing or computer-aided design file.

Given digital instructions are interpreted for cutting prototype parts by the CNC machine. This practice automates the highly technical and labour-intensive task and thus, becomes a reason for an increase in productivity. When the material is critical, the prototype parts can be created by providing automated cuts. These automated cuts are a reason why the speed and accuracy of the overall process are improved.

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Moreover, it has quite a few similarities to 3D printing. Just like 3D printing, CNC has a computer supplied digital code that is passed onto the tool which helps in creating a finished product. Since the entire creating process is installed in a set of precisely coded directions, the process is quite faster, more efficient and less error-prone in comparison to hand-work.

Quite often these processes involve the use of different sets of multiple tools to make the solicit cut. CNC machines can combine tools into common cells from which machines can draw the required work.

Basic machines rotate in one or two axes whereas the advanced machines rotate a little more laterally in the x and y-axis and longitudinally in the z-axis and sometimes these machines rotate either in one or more than two axes.

Multi-axis machines are good enough to flip parts over automatically thus, allowing you to remove material that was below it. This process removes the need for workers to flip the stock material, hence, removing the manual intervention and increase the productive time.

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Some issues that can arise while using a CNC Machine and their Solutions

Irrespective of the fact that CNC machines are fast and efficient, there is a thing about these machines which is not unerring.

However, just like other machines, this machine too can develop issues over time. Maybe it can be due to the user’s wrong usage or due to lack of maintenance. Like other tools, there are a few things that a user can do during the normal practice that can result in damaging these machines. Nonetheless, there are steps that a user can take to keep them in good shape for its smooth working.

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As a user, one knows that they might run into several problems that can lead to an indefinite number of issues and errors within a CNC machine. Some of these issues are more of a run-of-the-mill than the big ones. Hence, these small and tiny issues are the one which gets neglected and overlooked.

From burn marks on the finishes of the machined parts to the immobilization of different moving parts to inaccuracy in machined parts or problems occurring due to improper power supply, here are a few of these small but common problems occurring in a CNC machine.

● Poor or Improper Maintenance

● Improper Settings or Tools

● Poor or Improper Programming

● Overheating of the machine

● Inadequate skills of the worker and training

● Power supply problem

● Automatic tool changing problem

● Vibration/chatter of the machine

● Clamping/unclamping problem of chunks and fixtures

Poor or Improper Maintenance

This is a mainstream problem that is ignored quite often. Modern machines that come with constantly moving mechanical parts like CNC machine tools require regular cleaning and maintenance which can keep them running in the best possible way.

Howbeit, the lack of attention in clearing the dirt materials and other debris could become a reason for the build-up in the imprecision of the machine. Thus, it provokes failure in the machine.

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Measure to Prevent This Problem:

The question now arises ─ how to prevent this problem?

The prevention of this problem is quite simple, the machine holders and the operators need to understand the nuances of the machine while buying this. Moreover, they need to make sure that they go through the detailing quite thoroughly, follow the detailed maintenance regime for the tools which are being used in the machine.

Also, the operator and the owner should make sure that levels of coolants or airflow, like air filters, are regularly checked. Doing this ensures that the operations continue smoothly and are uninterrupted. It is a point to note that having an overheated spindle can result in having a choked air filter in the cooling system.

Improper Settings or Tools

Picking a wrong cutting tool, quite often, might result in a work which is poor in quality and is low with regards to its material finishes. This poor quality can be experienced by the rough edges, cutter marks on the surface, burn marks or raised marks on the material’s corners and edges. Extensive usage of a tool can also result in this kind of error.

Moreover, the poor material finishes can be due to either of the bluntness in the tool which is in use or could be due to improper feed of speed ratio. Wrong feeding of such factors can also be caused by the wrong dimensions of the toll for the job at hand when things come to sizes, quality or match with the material.

Measure to Prevent This Problem:

To solve this issue, one needs to be very attentive while handling the machine and should give importance while picking up the right tool and also, while setting the material for the job in hand.

>Poor or Improper Programming

Most of the highly trailblazing equipment is controlled by CNC computers and much of the problems in the CNC machines pop-up when the programming of these machines are wrongly done. This issue may arise due to lack of knowledge of the G and M codes (which are used for the controller of the machine), by setting up the tools in a wrong manner, or the worker inputs the wrong data variables.

Measure to Prevent This Issue:

However, these issues can be resolved by providing adequate training to the new operators. The machine owners can make sure that the new operators are given proper training in different ways in which CNC machines can be programmed.

Extensive user manuals and training, operation of the machines and motion sequencing should be requisitely given to the new operators by the machine suppliers or experienced operators on the shop floor.

Overheating of the Machine

Using a CNC machine for a long duration and high volume can result in overheating. There will be instances where the CNC machine can hit a temperature of 150 degrees or more due to excessive usage. Hence, this could harm the machining which can produce poor quality work and also, could hamper the output of the machining job.

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Furthermore, the variations in the rising temperature in the workshop can also play a part in CNC machine overheating. Opening doors or windows so that air/wind could come in can affect the accuracy of the work carried out by the machine tools.

Moreover, having a nice wide window where the sun can shine freely alongside a cold blowing air conditioner is good for the operators but this can affect the finished product from the machine as it can get distorted on its axis.

Also, overheating of a machine spindle could happen due to excessive use of the machine at the highest rpm. A spindle with Grease Lubrication should not be used at extensive hours for full rpm.

Measure to Prevent This Issue:

There are ways to avoid this, one can make sure that they clean all the channels and clean the dirt, soil, and material at a regular interval. Having a calendar to maintain the daily cleaning schedule of all the metal shavings as well as the liquids used during the cutting process can be quite handy in saving the machine from overheating.

To prevent overheating of a machine spindle, the operator can use a spindle with Air-Oil Lubrication or an Oil-Jet Lubrication spindle which is a better option as they have no problem in running for the longest hours.

Inadequate Skills of the Worker and Training

With the rapid increase in the usage of computers and programming, CNC machine tools need an operator who has adequate knowledge, has the skill set and is well trained to handle a different set of requirements of this machine’s programming language.

Without the right planning, organization, and programming skills the worker will be unable to fetch the required yield from these machines irrespective of them having machining skills and experience.

Measure to Prevent this issue:

To make sure that this error does not happen, the machine owner needs to make sure that they are hiring the right machine operator who is good with visualizing and is capable of designing the machining process, selects the right tool and sequences for the task and is good in writing appropriate programs.

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Power Supply Problem

In many cases, it may happen that the CNC machine tool’s display or different parts might not work due to issues with the power supply.

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Measure to prevent this problem:

However, to rectify this, one should make sure that adequate power and voltage is supplied to the input side. One should also check whether the output or secondary side is properly working or not.

In cases where there is no power or the voltage reading turns out to be low then considering to disconnect the output wires with the power off is a good idea. Moreover, one can check the power supply using power-up and if it wants to be sure of it then it can go through the rechecking process of the output side. They can also check whether the LED on the machines are working or not, and could also have a look at the fuses.

A stable power supply is a prerequisite for working with a CNC machine. It is the foundation for trouble-free operations performed by a CNC machine tool.

Automatic Tool Changing Problem

Often, there will be a time where a user will face challenges regarding the automatic tool changer in your CNC machine’s tool.

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Prevention Methods:

Nevertheless, these minor issues can be dealt with by knowing about every step of the tool changing process and how to troubleshoot the machine by diagnosing what went wrong.

Moreover, one should also keep a check on the base, the gripper arm, tool holder, support arm and tool magazines working and ensure that they are running smoothly.

Also, they should examine the action of swiveling and mechanical arm action for their proper working. One must regularly clean the chips and coolant of the automatic tool changer and tool holder.

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Vibration/Chatter of the Machine

If the CNC machine vibrates while working then there is a significant possibility that this can reduce the life of the tool, affect its durability and will undermine the quality of the machined part. This can be observed by listening to the noise generated by the machine.

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Prevent This issue:

To solve this issue, the operator needs to diagnose the workpiece chatter or the tool chatter. They can also alter the RPM of the machine. By doing so, they ensure that the frequencies of the machining process do not resonate with the material frequency.

Clamping/Unclamping Problem of Chunks and Fixtures

This can be a considerable issue when the piece required to be worked upon cannot be securely gripped by the chunk or continually shifts or vibrates in the process.

Measures to Prevent this issue:

This can be resolved by:

● Checking whether the parts are correctly positioned for a secure clamp.

● One should also check the hydraulic pump and its pressure.

● If the chuck is working based on the MDI M-code command.

● Check whether or not the lubricant is adequately used for gripping the material.

● Avoid the point gripping instead should opt for wider surface gripping.

● Must check whether there is dirt or not, cause dirt and debris to can play a part in malfunctioning of the machine.

● Check for the working output of solenoid. If the output is working then a broken wire at the connector could be a problem.

● If the chuck does not open/close, check to see if the footswitch is working – see if the contacts are still working and that the wires are not broken.

● Look for whether the drawtube connecting the hydraulic cylinder and the chunk is working or not.

How To Choose The Right CNC Bits?

Moving on from the errors and solutions, the question now stands here is, how one can choose the right CNC bits?

As discussed above, CNC is solely responsible to provide good quality to the finished work; hence, taking a risk in choosing the CNC bits could turn out to be risky. Here are a few ways in which a right CNC bit can be chosen:

Application and Material

The material under the cutter has a lot to do with the type of CNC bit an operator needs. Probably, the woodworker might be working with wood or is manufacturing a large amount of plastic or aluminium; for these materials, the CNC router is required.

Picking the wrong bit for the chosen material can hamper the processing of the machine and can destroy the bit and the machine. Some materials require the use of multiple CNC bit types but it is best to use just one type.

When melamine or plywood is placed under the cutter, it is advisable to use compression bits to avoid chipping or tearing of the material.

If the operator is a new entrant in the world of CNC routing then they should prefer for a multi-purpose CNC bit, which uses two-flute spiral bits. The versatile bits can be used on a variety of materials.

Speed and Finish

While making smooth cuts is a priority, there are some projects which demand a quick finish. Speed and accuracy are the most important consideration while picking the type of bit for processing.

For a speedy finish, one must know that feeds and speed depend on a few factors.

● Horsepower of the spindle

● Panels held down by clamps or vacuum

● Stability of CNC machine

● Condition of collet

One should gradually increase the speed of the cutting rate as instantly cutting at high rate makes difficult to gauge the optimal speed.

It is crucial to keep in mind that chips that are too large might break a router bit. Whereas, chips that are too small can turn your waste to powder and dull the bit.

When things come to finishing, the primary goal is to make quality cuts. The more flutes a bit contains, the higher the quality of work the machine gives.

Daily Needs of a CNC Machine:

Apart from choosing the right CNC bit, the operator should understand that the machine also has its daily needs to process the work smoothly. Here are a few daily needs of the routing machine and the operator must follow these needs:

1. Keep the machine clean: After the end of every shift, check the rack, ball screws and linear bearings, clean them if there are any chips surrounding the sensors.

2. Change worn tooling: Change the damaged or worn collets, cover nuts and tools as they can affect your cut quality.

3. Keep a check on the machine: Look for broken parts that affect can the machine’s output or safety of the employees.

4. Close the machine at EOD: Avoid using the CNC machine all year long, as it can get extremely hot. Turning off the machine can reduce the chance of burning the connectors and keep the employees safe from unexpected power surges.

5. Delete old files: Efficiency of the machine should be a top priority of the owner. Hence they should make sure that they delete the old files from the system and keep a back-up in an external file.

6. Timely greasing of the bearings: It’s recommended to oil the bearings at the end of every shift and grease them appropriately.

7. Replace the vacuum pump oil: One should change the vacuum pump oil after every 20,000 hours of use.

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So, here was the cover of things that could affect the working of a CNC machine and also, were some of their treatments. Machines are also like humans, they require nurturing and caring. Excessive use and a little carelessness can harm the working of the machine. However, a proper diagnosing of the problem can help prevent a huge loss.

Contact Omni CNC

Tips for your Sign Shop Equipment Line

Tips for your Sign Shop Equipment Line

The increasing advancements in technology encouraged many sign shops to improve their business activities and pushed signs into a completely new era. Technology allowed sign companies to push to the new realm of sign advertising that was not possible previously. Sign shops continually adapt newer technology to meet the demands of the new marketing space.

With this shift in technology, many companies are looking to change the logos of their company and create new and modern signage for them. Such change provides opportunities to signage companies to experiment with the change. Signage for a shop, firm or big offices is the most exciting part of the process. The signage designing process yields multiple opinions when it is being done and the best reactions when it is done.

Therefore, it becomes very important to understand the steps involved in the designing of a commercial sign project, the fabrication required and, most importantly, the process of installment which determines the success of the project.

However, before going into the depths of one should know what signage is and why it is used.

I. Signage:

Any kind of graphic display intended to convey information to an audience is called signage. It is used for advertising, marketing, attracting customers, safety awareness, and improving sales. Signage is used to convey intended information to the audiences.

Mostly, signage is used for reasons like:

    • Promoting a brand
      Identifying a brand or organization
      Providing information regarding something
      Giving directions
      Raising safety awareness.

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Moving ahead, there are different types of signage depending on the applications used when it comes to signing making the field. These can be classified into three big groups, namely:

• Indoor signage: Used as decoration at home or with an informative and commercial aim.

• Outdoor banners: Almost with similar purposes.

• Car Wrapping: Used for commercial purposes.

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Usually, the same tools are required for the aforementioned types of signage. However, these tools can be more specific depending on the requirements of the project.

Although there are different ways used in the signage vinyl and digital printing are the most commonly used signage process that is followed in the market. Due to their cost-effective nature, they are one of the go-to materials for sign makers.

Sign Shoppe offers an extensive range of signage supplies including digital print vinyl, external signage systems, sign vinyl and sign making accessories. Sign shops offer bespoke signage to meet industry requirements. Let us take a look at the range of signage supplies:

i. Vinyl Signage: Vinyl is a kind of film that regulates the strength and durability of the project. For signage purposes, Vinyl is used to fulfill the needs of the market. There are two types of vinyl depending

On the material used in the project:

• Calendered Vinyl: It is chiefly used for interior decoration purposes such as advertising in business or at home. This kind of vinyl is homogenous and is, also, inferior in quality.

• Cast Vinyl: Due to its high quality and durability, it is optimal for vehicles and exteriors purposes. Thus, it is quintessential for projects that involve it is also perfect for applications on crumpled or erratic surfaces.

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ii. Digital Printing Signage: The graphic displays are intended to communicate and advertise the product and services. Sign manufacturers follow standard printing methods to create intended designs and logos.

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a) Purpose of Signage:

Signage is used as a way of providing information through a pictorial representation of the same. The basic purpose of signage is to promote, provide information, and (sometimes) give directions and for safety awareness. Digital signage helps in passing information in an interactive way and never fails to grab the attention of the audience.

Now that you know about signage, its purpose and the material are highlighted. It is substantial to understand the nuances of signage designing by getting in-depths of it.

b) Equipment, Tools, and Accessories that are used in the making of signage:

The choice of appropriate tools is necessary for the correct application of the chosen material. Further to choosing a material as per the need of the project, operations like small functions on vehicles are performed in a sign shop. However, there are times where the designer has to travel to the site and will be asked to carry their tools along with them. For this reason, it becomes necessary to carry all things to the place of work and have appropriate suitable accessories.

Here are basic accessories that a sign designer must carry:

c) Basic Accessories for Sign Designer

Every signage application has its own set of challenges. Despite that, some accessories are designed to make this arduous task look easy. These accessories help in bringing the best out of the material and that too with a little margin of error.

Nevertheless, squeegees and scrapers are the main tools for a designer dealing with the process of signage. Regardless of that, if a sign designer wants to fetch results that are worth calling ‘perfect’ then here is a list of a few articles that are essential when processing signage.

Let us take a look at some of the important accessories:

• Gloves: Materials are maneuvered in a way that suits the requirement of a designer. To match the needs of the designer the use of special gloves is recommended. These gloves not only protect marks coming from the dirt but also the marks on the printing material.

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• Handle Magnets: Handle magnets are a must keep in a signage kit. These magnets help by easing the signage process. Not having magnets can impact the smoothness of the process of signage on rough surfaces. This is the reason why top designers endorse the use of handle magnets. Signage on vehicles becomes quite easier when a magnet is placed on them.

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• Safety knife: Another must-have article. A safety knife helps in removing the materials quickly and safely. Safety Knife is doctored to withstand the tenacity of material removing environments. Furthermore, these safety knives are easy to sanitize.

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• Rivet Brush to apply the printing material: Rivet Brush is an essential element. There are multiple facets to a rivet brush apart from just applying the concerned material over rivets. A rivet brush is also a handy tool for affixing vinyl on the wrinkled and synthesized surfaces like banners with a heavy background, concrete, stucco or cinder-block. When it comes to rubbing adhesives from rivet heads then it is advised to make use of the old rivet brushes. The same goes for the functioning of the graphics removal work. Old rivet brush is very handy in graphic removal work as well.

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• Popping-pen: Easy to hang, a bubble popper pen is a must-have tool for a designer who is dealing with the installation of graphics or car wrapping. This is the perfect tool for the job. As mentioned, it is easy to hang as it clips in the shirt’s pocket like a “ball-point pen”. Furthermore, this pen has an ultra-sharp round tip that trackbacks just like a normal pen. This pen is used to pinhole the irritating bubbles that occur in the printed graphics or car wraps.

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• Cutters: Cutters are machines that are used for trimming printing materials into many shapes or letters as per the requirement of the project. Not a very device, it is of the same size as that of a computer printer that can be connected with a cable. A cutter can make cuts in areas that are difficult to reach this, it is recommended that every sign maker should have cutters that have the best blades.

• Weeding tools: Usually, there are two models to use and that are ergonomic and comfortable pens that are used to separate the material from the surface. Graphic experts have praise for weeding tools and they also recommend for a precise finish.

• Tool bags: What are tools without a tool-bag? A tool-bag is the basic of the basic necessity for any sign designer. This helps in segregating tools from the magnets. Moreover, the tool bags offer easy access to the tools that are required by sign makers. Different pockets are used for keeping squeegees, cutters, lift the stick, cutter, handle magnet, rivet brush, gloves, and popping pen. This helps in keeping the tools in a well-structured form.

With the use of right squeegees, scrappers, accessories and an organized tool kit, a signage designer can create a useful set of tools in a kit for work.

It is necessary to make sure that the tool kit should have a clip or an adjustable belt. A tool kit is the best thing to have as it ensures that all the tools required for the signage project work are within reach. A tool kit having multiple pockets offers a whole new dimension to the kit as it allows more storage space for equipment.

To speed up the process of signage, designers should make sure that they carry a kit that can fulfill the essential requirements of the type of project that a designer decides to venture in.

Signage work requires precision and efficiency. Above mentioned are a few tips that help a designer to fetch the two principles of this artistic work.

II. Right Signs Stand Out of All!

Signs have a literal meaning and they mean something or the other. Sign shops help in meeting stakeholder’s expectations and allow them to excel in dynamic and challenging environments in which they do business. Any sign shop can get their business noticed by incorporating innovative ways to display your company’s image using the latest cutting-edge technologies. There is some important sign making tools that play an important role in creating and designing signs. Let us take a look at the same:

• Router: CNC routers give a precise cut to aluminum, acrylic, and many other materials used for creating signage. The quality of the end product produced by the CNC router has significantly improved after it started operating by a computer. Also, this type of machinery gives fabricators options in terms of shape and size.

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• UV inkjet printer: UV inkjet printers are now used for direct-to-substrate printing. It is considered as the best to print directly on the substrate with Inkjet printer. This method gives a long-lasting finish to the end product.

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• Paint booth: A lot of sign shops today consider setting up in-house paint booth. This makes filling large orders efficiently.

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• Film printer: Many sign shops opt for a film printer to create high-quality screens that too with precise details to be placed on signage materials.

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• Photopolymer processor: With the increasing demand, photopolymer processor can be found in many sign shops. This type of equipment allows the fabricator to expose the film to UV light. The structural property of the material is changed thereby making it durable enough. Such type of long-lasting materials is used for creating signage for high-traffic areas.

Contact Omni CNC

Investment for your Woodworking Shop

Investment for your Woodworking Shop

When a person thinks to start a woodworking shop, it is obvious that the person will visit different forums for opinions on how to invest money for their shop.

With no shortage of opinions on the forum, these opinions will likely create confusion in the head of the person. However, the thing here is that one should know that their woodworking shop is their source of income and they should understand these things to help in prioritizing the purchase of the shop:

1. Buy instruments that are flexible in the sense that can complement other instruments.

2. Taking from the first point, flexible instruments keep the work moving.

Hence, it is important to keep these points in mind while investing. However, the point to note here is that to keep moving the work smoothly and to be flexible as per the needs of the trade, one has to be very careful with their choices in investing.

Nevertheless, in this article, here are a few tips that could help in the making of a good woodworking shop.

Shopping Strategy:

The approach should be simple and should not include buying cheap products. When a cheap product does not perform or fails badly then buying on price often costs a user more in the longer run.

The trick should always be of searching for quality tools that can be bought at pocket price. And, after buying, one should know how to unlock the maximum potential of that instrument.

The strategy should always be, irrespective of the cost, to buy basic and versatile tools before adding any kind of specialized tool.

Types of Tools to Have in the Shop:

There are a variety of tools available in the market. And having each type of these tools in a tool kit is essential for a woodworker. To sort things out, here is a list of tools and things that are essential for woodworking.

● Tools

  1. Table Saw
  2. Plane Thicknesser
  3. Woodturning lathe
  4. Router
  5. Circular Saw
  6. Random orbit sander
  7. Chisels and saws

Power Tools: Power tools make the life of a woodworker easy. Here is the description of some of them:

Table Saw: Table saw has to be the first purchase for any woodworker. Woodworking is cannot be termed completed if the table saw is missing from the list of equipment. Furthermore, the table saw serves as the focus for many tasks that could come in the future. One has to consider some space in their workshop or home for a table saw as it is quite large compared to a normal saw.

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The blades of the table saw are bigger than a circular saw. They consist of a high-speed motor fixed over a flat table beneath it. The blade rises out of the table bed to adjust the depth of the cut. Table saws are pretty good when it comes to preparing identically sized pieces or making several rips cuts.

Table saws can take masonry blades and metals but the thing to keep in mind is that the design of the blade should match the motor’s round per minute.

A table saw, since it is well balanced, can deal with the cutting of various sizes of wood with efficiency and accuracy. This is the reason why it is the heart and soul of a woodworking shop. Furthermore, a woodworker considers this as the centerpiece, hence forming their arsenal around a table saw.

Plane Thicknesser

A woodworking machine which helps in planning and smoothing of large sections of timber to get the right size of wood as per the requirement of the project is called a plane thicknesser.

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A plane thicknesser comprises of three parts:

  1. Drum Cutting Blade
  2. Feed-in/feed-out rollers
  3. Adjustable level table

● Drum Blade: It is a metal cylinder holding blades made to rotate at high speed to plane the wood.

● Feed-in/feed-out roller: These supports are placed before and after the planer so that it can support the wooden plank when it is put in and when it goes out from the machine, thus, making the process a lot safer.

● Adjustable level table: The adjustable level table is a platform for holding the timber at a correct distance from the drum blade for trimming the thickness of the wood as per the requirement of the project.

When using the machine, it is good to consider the fact that one must not try to get the required thickness in an attempt as that can make the planner jump, tear and could give a rippled finish. Plane the timber in small amounts to get the thickness as per the requirement of the project.

Moreover, to achieve a flat, smooth and constant plane, one needs to make sure that the other side which slides over the working table should be flat.

Woodturning Lathe

A machine that converts a piece into a chosen shape irrespective of it being a spindle, bowl, or different decorative wood items is called a wood lathe machine. A piece of wood is attached to a spinning arm and multiple tools are used to provide shape to a piece of wood while it is spinning.

The lathe has played and is playing a crucial role in the development of civilization. Production of wheels and making various kinds of furniture such as tableware, and parts of mill and pumps, jewelry-making and many other important developments were some productions where the lathe was used.

Mostly, a lathe comprises a spindle and tailstock where the desired wood, which the woodworker wants to turn, is attached. The use of multiple bladed tools and the tool rest is used to trim the outside of the wood. In doing so, the bark is taken off and is shaped until the desired shape is not attained.

Furthermore, a woodworker can make use of the hollow which comes out of the wood to make vessels such as utensils, vases and decorative items.

Router:

A high-speed process in which wood is cut, trimmed and shaped is called routing and the machine used for this process is called a router. Wood routing is a process that is used to shape the wood by producing finished edges and shapes. Materials that are difficult to shape can be shaped neatly using a router.

A CNC router is a convenient tool to use in comparison to a spindle moulders when it comes to fishing light work. A router has a higher conversion rate than a spindle moulder as it works at a high speed thus, finishing the job much quicker.

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Circular Saw:

Circular saws mainly use a toothed blade which is usually between a 7-¼ and 9 inches in diameter. They are also referred to as a buzz saw or the most popular name of a circular saw of called Skilsaw.

Circular saws are very much like table saws. It is a very common workshop equipment. It is a very flexible tool with a high level of portability. It is a handheld power tool with a rotating blade that is pushed across the wood to cut it through.

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The prime purpose of a circular saw is to cut the wood and soft materials, thus, it can also act as a table saw. Moreover, this saw can be used to cut very tough materials like metals with the use of a suitable circular saw blade.

Random Orbit Sander:

A random orbit sander works alternatively by spinning the sanding disk and moving it in an elliptical path. The random sanding action helps in preventing the swirl marks. However, the direction of the grains is not an issue when sanding is being performed.

Usually, the random orbital sanders come in 5 or 6 inches sizes that are as per the sanding disk in use. A 5-inch sander, because of their better mobility, is mainly used for DIYers purpose. With circular pads, the round orbital sander is different from an orbital finish sander.

This sander is controlled by the palm of the woodworker’s hand and a light touch is all these sanders need to make them do the desired work.

Mostly, the round orbit sanders come with a vacuum system that gets activated when the sander is turned on. The fine particles coming out of the wood are sucked through the holes that are embedded in the surface of the sander. These particles get deposited detachable canister.

Although there is a vacuum system, woodworkers are advised to use safety goggles and respiratory masks as a safety measure for their health purposes.

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Chisel: There is a need for a chisel to clean out saw cuts and joints. Thus, a woodworker must possess a chisel in his/her arsenal. Built of high-alloy carbon steel or chromium-vanadium alloyed steel, chisel requires a hardwood grip with metal caps, which are the best, for holding purposes. This type of grip prevents the end of the handle, which is getting hammered by the woodworker, from becoming distorted.

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Chisel is one such tool that requires the use of both hands. Because of this, a woodworker can enjoy the power and control over a chisel while cutting wood away. One thing to keep in mind is that the claw hammer will destroy the end of a chisel if not used properly.

● Health, Safety, and Workwear (PPE)

Workshop Vacuum System:

Once you start woodworking, you will soon realize that sawdust gets everywhere and a broom alone is probably not enough of a solution. Not only is having a system in place to deal with dust important for the air quality of your shop and what you are breathing, but I feel more productive in a clean shop without sawdust all over everything.

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It will not take time for any woodworker to realize that sawdust will be a pain in his/her eye. In some cases, the broom alone will not be enough to get rid of the widespread sawdust. For this reason, a woodworker is advised to have a vacuum system to deal with this massacre. With a vacuum system, the air quality will be taken care off and the shop will be much cleaner in comparison to the brooming one.

Since large workshops have large dust extractors but there are custom vacuum cleaners available in the market that can fit the size of a workshop under a planned budget.

Other Equipment:

Apart from the aforementioned things, a woodworker must make sure that he/she has covered the basic aspects of the woodworking workshop. Small things can pull stunts that even power tools cannot pull off. Hence a woodworker should make sure that they are covered with the below-mentioned items in their store.

● Bench Vice and storage:

A heavy-duty wood clamping vice that is attached to a workbench is called woodwork vice. Due to its design, it is capable of heavy-duty work. It has a strong metal construction and wide jaws, a woodworking vice can withstand large amounts of pressure when the work is on.

For any bench, there is a need for easy-access storage otherwise things will clutter over the benchtop making it a messy affair. Thus, having drawers that mount directly under the benchtop fits the scheme of things very nicely.

● Abrasives, cleaners, and finishing:

After working hard to get the desired shape and size of the wood, a woodworker needs abrasives, cleaners and finishing materials to get the finishing right.

However, the choice matters a lot when it comes to these items. A look-out for cheap stuff can get the finishing wrong. Hence, it is advised to research properly about these materials and understand the surface the project is involved in before investing in these materials.

Putting money in a woodworking shop can be a rugged effort and will require substantial thinking from the woodworker. However, if one inclines with the thoughts mentioned above then it will become easier for the woodworking companies to understand where they want to lay out their money.

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Tips for your Cabinet Making Production Line

Cabinet Making Production Line

Cabinet Woodworking is not an easy business to be in. Just like other businesses, it also demands time, patience and persistence. There will be times where things will be tough to come by but this will be the time where the character of the person involved will be tested.

Nevertheless, this could be the best option only if things are implemented well. Here are a few tips that could help:

1. Plan Your Business:

There should be a map for building a good house. Similarly, there should be a clear plan to reach the optimum level of cabinet making business. A plan helps by letting an individual know what the specifics of this game if he/she is missing out and enables them to discover the unknowns. It makes them understand the market and their competitors.

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Helps them understand the importance of being a legal entity of their own. This also prevents the person from being personally liable if his/her cabinet making business is sued.

2. Define the Brand:

Defining a brand is the most crucial part of any business. A business is always known by its brand rather than its product.

The company stands for the Brand he/she creates. Moreover, the brand becomes the identity of the company based on how the business is perceived by the public. A strong brand will help that person’s business to out-perform its competitors.

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3. Identify the Target Market:

A business model is nothing without a target market. The target market chiefly comprises of architects, contractors, and interior designers; hence, it becomes very important to get in touch with them.

These agents are the gateway to the property owner who is the ultimate payer. These agents help a cabinet maker by recommending them to the property owner for cabinets making of their property.

4. Tools are the Property A Business Needs:

These are just a few elementary tips that could help in the making of a cabinet making production line.

However, one needs to understand that there is a factor that is vital for this production line ー the tools.

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Tools are the paintbrush of cabinet making business. They determine the position of a person in the market. Anyone who is a part of cabinet making will know to get a perfect cut for a cabinet, the right choice of tool is very crucial.

Hence, here is a list and description of the tools that every woodworker in this industry looks forward to own:

  • Claw Hammer
  • Tape Measure
  • Utility Knife
  • Moisture Meter
  • Chisel
  • Level
  • Screwdriver
  • Layout Square

● The Claw Hammer:

Perhaps this is the very basic tool that every woodwork has under their possession. The thing to keep in mind while having this is that the claw on one side should be balanced by the weight of the well-rounded finished head on the opposite side.

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There is one more kind of head. That is known as the waffle-head. It is commonly used for construction purposes. The special feature of this kind of hammer is that it leaves a waffle mark on the wood while driving the nail. This mark is distinctive in its own way, giving a unique look to the hammered area.

All you have to do is direct the driving surface toward the right nail, sparing the ones on your hand.

However, one must know a fact about the claw hammer. A poorly-balanced claw hammer can twist the user’s hand. Hence, making it difficult for the hammer and the user to drive the nails properly. Normally, people grip the hammer with their hand at the back of the grip, thus, allowing the weight of the hammer’s head to do most of the work.

This allows the user to give direction to the hammer for driving the nail into the surface, resulting in less work (if the technique is right).

Usually, people buy a 20 oz size hammer. This hammer is pretty heavy and works smoothly while driving the nail into the surface and can be very handy when there is a need for pulling out a nail. It is advised that a user should use handles that are either made of steel handle or fiberglass, which is a stronger option.

Nonetheless, a hickory handle is the best when it comes to absorbing the vibrations that are generated while driving a nail. Furthermore, one must ensure that a handle should have a rubber grip which can make work for control and comfort.

Wooden hammers are the best when the work requires driving a lot of nails. They offer a comfort quotient by providing stress to the hand and the wrist.

● Tape Measure:

A precise tape measure is a substantial tool for a woodworker. Pro tip: one should have a 25 feet long retractable tape measure. Anything longer than that could end up having a user with issues of rolling it back.

Considering the fact that the measurements on the large scale projects could likely or liable to be influenced to the slightest measurement fluctuation. Hence, one needs to ensure that the “hook” or tab at the end of the tape is securely attached, assuring not measurement errors.

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● Utility Knife:

The woodworker will use the utility knife when cleaning out mortise joints or scribe wood, as well as many other uses.

A good working utility knife is a precious gem for a woodworker. There are a variety of knives available in the market. Out of them, knives with disposable blades are quite popular among woodworkers. The blades pullback in the grip for safety.

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A utility knife is a priceless addition in the list for a woodworker. It can be quite handy for tasks like hanging wallboard, cutting cardboard or plastic sheets, and a dozen other jobs.

The utility tool should be handled with respect. It has a design that allows the blade to retract into the body of the tool. There are knives with a button that allows with the flick of the thumb built into the top of the case that slides the blade in and out.

● Moisture Meter:

For the success of any woodworking project that a woodworker undertakes, a quality wood moisture meter is very necessary. If the wood is harvested in a wet region and is being transported to a dry region for the use of the project, there is a probability that the wood will get dried up by the time it is ready to use.

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Moreover, it is a well-known fact that the wood needs to have the correct amount of moisture level as per the requirement of that particular area to make a woodworking project a successful one.

There are two types of moisture meters – with pins and without pins.

Using Moisture Meters with pin leaves holes on the surface of the wood while penetrating. These holes require filling.

The pinless moisture meters have sensing plates that scan the wood beneath them. Nonetheless, not all the pinless moisture meters are the same. One must look for the technology that the meter uses. There are meters with IntelliSense technology which enables the moisture meter to not get affected by the moisture present in the woods.

Some of the moisture meters have in them which could be altered for different kinds of woods. Therefore, a woodworker must check each kind of wood they are using for the woodworking project. Also, they should make sure that there is a sufficient amount of moisture content before they start to work to produce their ultimate product.

● Chisel:

A miscellaneous collection of chisels should be a part of every woodworker’s workbench. Every woodworker needs a chisel to clean out saw cuts and joints. Chisel is made up of high-alloy carbon steel or chromium-vanadium alloyed steel.

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When it comes to holding a chisel, hardwood grips with metal caps are the best. This prevents the end of the handle from becoming distorted whenever a woodworker hammers on it.

The use of chisel requires the operation of both the hands. The use of both hands allows for power and control of a chisel when it is cutting away the wood. A claw hammer will damage the butt end of the chisel if it is not used properly.

● Level:

No matter who is the woodworker, there is a surety that the woodworker will require a couple of levels. A woodworker might not need a 6-foot level but a 48” level is a good length for almost all the woodworking projects that one handles.

A level can be of different types. One of them is a torpedo level. It is an 8” level. Mostly, the pick of a level depends on the plumb of the woodworker’s construction work is there to be done. The horizontal part is called level and the vertical part is called plumb.

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It is observed that the levels are mostly made up of either brass-edged wood or of metal. For level, there is a bubble reading and the other one will be for plumb.

To detect whether the surface is a level surface or a plumb surface, check for the bubble. If the bubble is precisely

between the lines, it means it has a level or plumb surface.

Two more levels are available in the market, they are – string levels and laser levels.

● The Screwdriver:

One of the essential components of a woodworker’s set of tools. The quality of construction needs a good set of screwdrivers.

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A woodworker needs a very heavy duty long screwdriver with a square blade. This provides a lot of torque. A small and medium screwdriver also works fine for the woodworker. To screw the screws sitting deep inside a hole requires a screwdriver with think shank especially when functioning on tight places or cabinets in woodworking.

A woodworker probably can grind a high-quality screwdriver material flat when it gets worn out. One thing to keep in mind is that too much heat could change the temper of the metal, thus, weakening it so much that it could not drive a screw.

● Layout Square:

A combination of the square which comes in 6” and 12” sizes is known as a layout square. Mostly, people use a 6” model just for a simple reason and that is the convenience of carrying it everywhere. The layout square is a triangle that is used to mark square cuts on the stocks a woodworker is assigned to use.

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Once the length of the cut is measured, the woodworker needs to line up the layout with the edge of the board. The short side of the square will give you a straight and square cut across the end grain.

A woodworker can also measure angles with the layout square. It can also be used to find the existing angles.

The thing to keep in mind is that one should use a metal layout square as the plastic are fragile and the reading on them tends to fade away, thus, making them useless.

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There are a lot of things to ponder when a person is looking to invest in a woodworking business, especially when it comes to cabinet making production line. However, there is no hiding from the fact that the above tips and tools description is necessary to lay a solid foundation of a cabinet making woodworking business.

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How to Choose the Perfect CNC Plasma Machine for Your Shop

CNC Plasma Machine

1. Introduction

With the increasing digitization, many manufacturing plants have adopted the evolving technology and CNC machining to manufacture high-tech products. CNC tools have become advanced, complex, and connected to automation. The new CNC technology helps businesses to create new products at reduced cost and with an ever-increasing arsenal of exciting materials. Smarter and more connected CNC machines require less dependency on human operation.

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The advanced machinery can operate on their own without the interference of humans. You just need to give the command to operate the machine. The unsurpassed performance, productivity, accuracy, and reliability make the high-tech CNC machine one of the most popular inventions.

2. What is Plasma Cutting Technology

Speaking in simple words, a plasma cutting machine is one of the most interesting and powerful tools of the 20th century. The basic principle of physics is used to harness the fourth state of matter and the machine works with magical results. Plasma cutting is a process that uses a high-velocity jet of ionized gas that is released from the constricting orifice.

The plasma machine generates high-velocity ionized gas to conduct electricity and then operate on a piece of material. Plasma cutting machine is commonly used for cutting metals for a variety of purposes. The plasma heats the workpiece and melts the material. The high-velocity stream of ionized gas blows molten metal thereby giving shape to the product and making the cut.

Plasma cutting is one of the effective ways of cutting different types of materials, both thin and thick. The hand-held plasma torch can cut up to 38 mm (1.5 inches) thick steel plate while computer-controlled torches can cut steel up to 150 mm (6 inches) thick material. Since the plasma cutting machine produces a very hot and localized cone-shaped tool to cut the materials, they are also used for cutting sheet metal in curved or angled shapes.

The plasma cutting machine emerged in 1980 as a productive way to cut sheet metal and plate. The conventional plasma cutting machines were large and inefficient than today. Earlier, the CNC plasma cutting machines were also limited to cutting patterns and parts in flat sheets of steel.

3. What is Plasma Cutting Machine used for?

The plasma cutting machine utilizes the heat of the high-temperature plasma arc to melt the metal material used for shaping. The high speed of this advanced machine is used to eliminate the molten metal from an incision. Plasma machines are controlled with CNC. CNC table allows a computer to control the torch head of the plasma machine to produce clean sharp cuts. Most modern CNC plasma cutting equipment is capable of multi-axis cutting thick materials enchaining the opportunities for complex welding that seems to be impossible otherwise.

The plasma cutting machine cuts out different shapes and designs of metal that are then combined to create artwork. Auto repair shops, salvage yards, and construction sites often use plasma cutting machines to cut sheets of metal. Depending on the experience of the user and tool of the cutter, very fine and precise cuts can be made.

Plasma cutting machine is designed to produce sharpest and best quality cuts that can be only achieved with plasma machine. A CNC plasma cutter uses a plasma torch to cut different types of materials in different shapes and sizes. Stainless steel, carbon steel, copper, aluminum, and brass are some types of metal materials that are used by plasma cutting machine for cutting. Plasma cutters often cut sheet metal or square/round metal tubes.

OMNI CNC offers the most versatile CNC plasma machine for smooth cutting and clean cuts. This computer-controlled equipment can create intricate as well as complex patterns on the surface of the material. CNC plasma cutting machine creates a prototype of the objects with the ability to cut and carve with precision. OMNI CNC plasma cutting machine that can effortlessly cut 5mm and 3 mm thick steel tubes and sheets.

4. Choose Right Plasma Cutting Machine for Your Facility

The quality of the cut is very important to determine the type of machine you would buy for your shop. Ideally, the good quality of cut makes better-finished products. The more precise, clean, and smooth edges that plasma cutting machine creates, less metal is wasted.

There are some factors that should be considered while choosing a plasma cutting machine for your shop/facility. Let us take a look at some of the factors underlined below:

• Thickness of the Metal Used

The sources of most of the plasma cutting machines are rated on their ability to cutting and amperage. If you cut ¼” thick material, you should consider a lower amperage plasma cutting machine. However, if the thickness of the metal is ½” then you should look for a high amperage unit. Every unit has an optimal range of thickness and it should match up with your needs. Talking in general terms, a ¼” machine has approximately 25 amps of output, a 1/2″ machine has a 50-60 amp output while a ¾” – 1″ machine has 80 amps output. So, you should match up with the requirements.

• Optimal Cutting Speed

When a plasma cutting machine, the manufacturers provide cutting speed for and the thickness of the metal is measured in IPM (inches per minute). If the metal most frequently cut is ¼”, a machine that offers higher amperages will be able to cut through the metal much faster than a low current unit. For production cutting, the thumb rule is to choose a machine that handles approximately twice the normal cutting thickness. Take, for instance, to perform for a long time, fast, quality production cuts on ¼” steel, you should choose a 1/2″ class machine. Like welding equipment, the duty cycle is considered as important for automated and continuous cutting. The duty cycle is the time that is consistently used for cutting before the machine or torch overheats and requires cooling.

5. How can the Plasma Cutting Machine Operates?

A plasma cutting machine is capable of cutting thick metal sheets in any shape and size. This computer-controlled machine gives instructions through a computer over the manual handheld plasma cutter. It is compatible with optional CNC parts and improves the accuracy, flexibility, and productivity. Regardless of the size and shape, plasma cutters function on the same principle and constructed on the same design.

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Plasma cutter operates with pressurized gas through a narrow channel. You will find negative electrodes in the center of the channel. The negative electrode gets power when you touch the top of the nozzle to metal thereby creating a circuit. The powerful spark is generated between the electrode and the metal. As the inert gas passes through the channel, the spark heats the gas until it reaches the fourth state of matter. This type of reaction creates a stream of directed plasma, approximately 30,000 F (16,649 C) and moving at 20,000 feet per second (6,096 m/sec), thereby reducing metal to molten slag.

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Most plasma cutting machines have a pilot arc that works on high frequency to conduct electricity through the air. This happens to be very smooth at first but with time high frequency can interfere with computers or office equipment.

In the past, the plasma cutting machines were very expensive and they were generally used for cutting huge metals but in recent times, the cost and size of the plasma cutting machines have dropped. This all-inclusive tool gives artists the ability to make bevel cuts, bore precise holes, and cut in just about any way it can be conceived.

6. Plasma Cutting Machine and its Maintenance

Before operating the machine, it is very important to take a look at measures of cutting machines, let us take a look at some of the measures:

  • It is very important to check the leakage of the air circuit system, plasma power supply, cutting torch before work.
  • Ensure that the cutting nozzle and the electrode are in order with the setting of the plasma machine
  • Check the gas pressure, air filters, air compressor, etc.
  • The power source and the gas source of the machine should be shut off when the machine is kept in the rest position for a long time.
  • Regularly oil the lifting mechanism of the machine such as ball bearing, screw, linear guide slider.
  • Check direct current motor brush every year. The excessive endurance on the DC motor will affect the performance of the motor and even pose damage to the motor.
  • Clean accumulated metal dust from the machine and ensure all air filters are clean.

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7. Portability and Durability are the Advantages of Plasma Cutter

The plasma cutters are interesting and among the most powerful tools of the 20th century. Many users operate a plasma cutting machine for numerous cutting applications. This machine can be easily moved from one place to another. Portability is one of the greatest advantages of this machine.

The plasma cutting machine has a high endurance/durability level. It can be used under hard environments and offer a protective cage around the air filter. Filters ensure that the oil is removed from the compressed air allowing the air easy to operate the machine.

8. Follow Warning to Keep Yourself Safe

Plasma cutting requires considerable voltage to establish the arc of 300VDC. The plasma cutting machine comes with a nozzle to protect the operator from this hazard, but if the machine gets started without nozzle in its place, a serious accident might take place. The nozzle provides safety and prevents the machine from starting an arc unless the nozzle is in its place.

Another safety measure that you shouldn’t overlook while working on a plasma machine is a pre-flow sequence. This feature provides a warning before the arc starts to operate. Besides, look for a machine that provides a three-second pre-flow safety which gives users advanced warning to make sure all body parts are clear of the nozzle before the arc initiates.

Furthermore, while operating the machine, it is advised to wear a helmet or mask to shield you from the sparks of the plasma, wear gloves and boots to protect yourself from getting injured.

9.Trial and Testing before Purchasing Plasma Cutter for your Shop

If you are planning to purchase a plasma cutting machine for your shop then it is advised to first try the machine before you buy. You can make test cuts on a variety of machines with the same rate of speed and the same thickness of the material used.

You can also test the plasma torch while cutting the material. Lift the plasma torch from the plate while cutting and see how far you can move the torch away from the workpiece and still maintain an arc. The longer arc would mean high voltage capacity and ability to cut through the thick plate.

10. Conclusion

CNC plasma machine is a viable option for not only large industries but also small companies. The advanced technology boosts productivity and cuts down the cost of production at the same time. While you evaluate the CNC plasma machine for your shop, it is advised to consider the aforementioned pointers and boost efficiency as well as the revenue of your shop.

Furthermore, ensure that you allocate funds for shipping, installation, operation, and maintenance of the machine. The more you take care of the maintenance of the machine; the lower will be the operating cost. Get the best range of plasma cutting machine for your shop now from OMNI CNC.

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How to Purchase the Perfect CNC Waterjet for Your Shop?

CNC Waterjet

A manufacturing process in which pre-programmed computer software dictates the movement of the factory tools and machinery is called CNC Machining. The process is being used for a wide range of complex machinery. Three-dimensional cutting tasks can be accomplished in a single set of prompts with the use of CNC machinery.

The advances in the centre technologies in recent years have led to the marketing of programming methods used by competing for machine manufactures. The G-code still lies in the heart of CNC machining.

Furthermore, the innovation is saving time and money for many companies just by reducing scrap and eliminating damage to their machining centres, are simulation, verification, and optimization software. Several companies have started to supply these software packages, some with unique and innovative features.

These software packages not only allow a manufacturer to replicate the machining of a new part but also it helps in verifying the tool paths to eliminate collisions and crashing and optimize production. Besides, they also allow the detection of inconsistency by measuring and analyzing.

Moreover, the machining centre control software has been considerable, albeit, smarter software always requires smarter hardware.

What is a CNC Waterjet?

In CNC machining, water jets are tools that cut hard materials, such as granite and metal, with high-pressure applications of water. In some cases, the water is mixed with sand or some other strong substance. Factory machine parts are often shaped through this process.

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The water jet is one of the tools that comes under CNC machinery and is used to cut hard materials such as metal and granite with high-pressure applications of water.

Water jets are used as an option for cooler for materials that are unable to bear the extreme heat of the other CNC machines. Water jets are used in a wide array of cutting and carving processes where the process is quite powerful.

How to Purchase a CNC Waterjet Machine for Your Shop?

CNC waterjet can cut aluminium, steel, plastics, PVC, and many other materials just as well as any other CNC machine. However, they do it faster than any other CNC machine. The quality is high and there is a surety of no damage to the environment.

Hence, CNC waterjet is a good option for cutting and carving. So, if a person is interested in adding it and has decided to evaluate the cost and other elements of CNC waterjet, they should make sure they check these factors out before purchasing it:

Basic Components and Their Operation:

High-Pressure Pump:

The Pump is the most essential part of the waterjet. The pressure generated by the pump produces a flow of pressurized water for the cutting process.

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Articulated Cutting Head

This computer-controlled multi-axis cutting head helps in angled cuts. It can also help in minimizing the taper for acute vertical cuts automatically.

Abrasive Waterjet Nozzle

The pressurized water inside the nozzle passes through a small-diameter hole and forms a jet of water. After that, the jet passes through the venturi part where a certain amount of granular abrasive is released into the water stream. The blend of abrasive and water goes through the ceramic mixing tube. Thus, the mixture exits the nozzle as the cutting stream of abrasive particles moves at high speed.

Catcher Tank

The energy of the abrasive jet is released from the water-filler catcher after it has cut through the material in the machine.

Abrasive Hopper

The abrasive hopper and associated abrasive flow control system provide a certain flow of granular abrasive to the nozzle.

X-Y Traverse System

An accurate X-Y motion system is used to precisely move the nozzle in order to create the desired cutting path.

PC-based Controller

The further motion controller for abrasive waterjet system is PC-based.

Thickness at which CNC waterjet cuts:

A waterjet can cut anything. From Steel to Inconel and armour plate to materials that are sensitive to high temperatures, it can cut anything! It can cut almost any shape. Furthermore, thickness up to 10 inches can be cut with precision. The cutter also makes the cutting uniform and burr-free. The same tool of a waterjet is used to cut different types of products.

What Horsepower Do You Need?

Along with sufficient power, multiple cutting heads can be a feature of CNC waterjet, which increases its output.

Less electricity is consumed by the direct-drive waterjets. Usually, they consume up to 75 percent less water than an intensified pump, hence lowering the running cost. In contrast to intensified pumps, the direct-drive pump only applies pressure when the machine is cutting.

Waterjet cutter for soft and hard materials?

Whether the CNC waterjet is cutting a blank for a blank or coil with a hardened material or cutting through soft material such as lead, aluminium or platinum that has the properties of warm butter; a user can shape their nozzle settings to perfectly fit the variable for material hardness. Because of the nature of waterjet, the pressure setting and speed of the nozzle movement are all changed according to the user.

How versatile are water jet cutters?

When it comes to cutting metals like titanium, and aluminium, CNC waterjet cutting is the most versatile cutting method compared to laser and plasma cutting. Moreover, CNC waterjet can be used to cut thicker metals up to 12”/305 mm with great precision.

Reduces overhead expenses of waterjet cutters:

The big cost factors in waterjet cutting are the fixed costs of overhead, depreciation, and interest. By increasing the number of parts cut per day one can reduce the fixed costs of the waterjet machine.

By increasing the number of cutting head on a waterjet too affects the number of parts produced per day. To get maximum material usage out of the nesting having two heads, automatic head spacing is quite critical. The turning of the second head makes sure that the first head is cutting small steps, and this is enabled by automatic head spacing. Without automatic head spacing, the machine is wasting large amounts of raw material.

Material handling can also be one of the reasons to reduce cost on waterjet cutters. A removable cassette system, for example, enables the user to remove the entire cutting frame from the machine. Henceforth, the user can then offload and load the first cassette while the machine cuts.

Besides, there are companies which are now starting to consider the “soft costs” related to the operation of machine tools. These costs could turn out to be important over long periods.
A good programming software system can reduce engineering labour costs, reduce overall time, from order to finished part, and improve material usage.

By drying the used abrasive, the user can reduce abrasive weight and also the cost of its disposal. While removing the sludge, if the sludge drains out of the removal system; this activity can alone eliminate the user’s problem. Disposal cost is determined by the container is used for it.

Moreover, fabricators also determine the reduction in cost. As more and more fabricators get into the waterjet cutting field, profitability takes on greater importance. Searching for ways to reduce variable and fixed costs can help you remain competitive.

Water jet cutting machine tool offers many advantages:

To benefit your unique job, the use of waterjet is quite advantageous. Here are a few advantages that one can experience when using a CNC waterjet.

Green Technology:

Using a CNC waterjet is sort of using green technology. The CNC waterjet cutter neglects to create hazardous waste. The salvaging of scrap metal is a thing which CNC Water Jets helps in. Further, thanks to the closed-loop structure of this machine, the CNC waterjet cutter uses less water.

Free from Mechanical Effort

The biggest advantage that a CNC waterjet can offer is that it is free from any kind of mechanical stress. As the waterjet pressure is forced downward, no side pressures are created; thus, forcing the material on the table. For this reason, clamping and fixing are almost negligible. Since no heat is created due to no contact of metal or non-metal; therefore, no stress is introduced in the material by the CNC waterjet machine.

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Cuts anything:

If one is to compare laserjets and other cutters to CNC waterjet, the CNC water jet cutter can cut almost anything. Just like a normal cutter, the CNC waterjet can manage any product or material. Tough materials such as bullet-proof glass, stone, metals or even materials with reflective or uneven surfaces can be cut through using a CNC waterjet.

The high pressure exerted, that increases the water pressure to about 4,000 bar, by the pump enables the CNC waterjet cutter to cut any material laid beneath it.

Use of Waterjet induces less heat

When using laser or plasma cutter, could burn or melt with chemically altering the cut material because of an excessive amount of heat. However, using a CNC waterjet cutter is a different thing altogether.

The parts cut by CNC Waterjet cutters remain unaffected because of water, which is being used as the medium. Water, which is known for its insulation and absorption of heat, helps in maintaining the state cut parts. Water jets can be quite critical on things where the material is not allowed to show any signs of burning or discoloration; or on materials where the use of laser is prohibited due to its burning effect, which includes releasing toxins into the atmosphere. Very little heat is created, generated or even transferred to the cutting material when using a CNC waterjet. This becomes very helpful when working on tool steels, exotic alloys, stainless steel, and other metals, where heat could alter the characteristics of the metal. Same goes for plastics, composites, phenolics, laminates, and acrylics.

High Quality:

The finish provided by CNC waterjet cutters stands out when it is compared to saw cutting, routing, plasma cutting, and laser cutting. CNC Waterjet cutters are cost-efficient as they are smoother, free from burnt edges, chips, slag, and burr. Waterjet is typically used for signs and displays with its name taken among the best finishing products. With a smoother and cleaner finish, the CNC waterjet cutter has made its name in many different industries.

In this fast-moving world where accuracy and precision are very important, a CNC waterjet is a thing that should be installed. With the increase in demand and various advantages as mentioned above, a CNC waterjet is a thing that can revolutionize the way carving has been done up till now.

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Top 20 Staircase Building Companies in Europe

Staircase Building CNC Router

From a simple straight flight staircase to medieval spiral, you will find a variety of options to highlight the interior of your home. Since the staircase is an important component that provides access to different floors and roofs of a building, it should not be left unnoticed. Of course, designing a staircase is an art and staircase building companies design stair with utmost intricacy and installs them with care.

If you too are looking to renovate staircase with stylish and elegant designs, then you should seek the help of staircase companies.

Let us take a look at the top 20 staircase companies in Europe that offers a range of solution to its customers.

 

 

1. TwoTwenty: Located in Woodyard Lane, Derby, this staircase company designs and manufactures bespoke timber balustrades and staircase for its customers. Since 2004, TwoTwenty is incredibly delivering staircase to thousands of site across the UK.

With technical team operating in England and Wales, they visit on site and take accurate measurements for delivering accurate products as per the international industry standard.

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2. Stairplan: Established in 1977, this staircase company holds 42 years of experience in designing and manufacturing the highest quality staircases in Telford, Shropshire. Using sustainable sources and finest materials, this company delivers the best combining traditional skills with the art technology and software.

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3. Lyndale Stairs: Situated in Burntwood, Staffordshire, Lyndale holds 20 years of experience in helping customers renovate their home with a range of staircase designs.

From the complete redesigning staircase to refurbishing, the expert professionals do everything and that too at affordable price.

Giving grand and rustic to modern contemporary, Lyndale Stairs provide high-quality service giving a stunning new look to the home.

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4. Winstaco: Design and manufacture unique interior and exterior staircases and balustrades from the range of materials available. Headquartered in Riga, a place in Latvia with many companies working in Northern European countries, Wintasco holds almost 10 years of experience in building stairs.

For your dream staircase, you can share the design and experienced professionals of Winstaco will make your dream come true.

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5. Fontanot Arke: Arke helps in creating and installing a spiral staircase. Headquartered in Newnan, GA, Arke’s stairs are styled and designed in Italy and stocked in the U.S.

with over 17 years of experience in designing and installing modular, spiral, custom, electric attic staircases, and railings, then this place is the one-stop destination for you. Also, you can choose the model that best fits your interior and exterior installation.

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6. SMET Staircases of Distinction: With 25 years of experience, this Belgian manufacturer specializes in staircase design offering more than 20,000 unique designs to its customers. Located in the United Kingdom, this company offers the widest range of hardwoods along with the best craftsmanship.

This staircase building company offers high tech features such as stainless steel, glass, ceramics, wrought iron, and forged steel. If you too are looking for staircases with such features, then SMET is the best place for you.

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7. SpiralUK: This bespoke Staircase Company in the United Kingdom holds 34 years of experience. This company offers staircase designing and manufacturing services.

Whatever style you have in mind, the highly skilled professional’s uses CNC equipment to create a bespoke staircase that is just right for you. Manufacturing and installing durable and well-designed staircase is the objective of this staircase company.

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8. ST Scale: Founded in 1986, ST Scale holds around 31 years of experience in the field of designing and manufacturing high-end staircases.

Headquartered in Italy, ST Scale Company produces stairs, mezzanines, balusters, etc with CNC wood lathe/turner machine. From open to indoor staircases; ST Scale offers a range of open stair models and railing.

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9. Metal Arredo SNC: This Bergamo based company offers tailor-made modern staircase solution to its customers. With 10 years of experience, stairs are made up of different materials including high quality: stainless steel, resin, glass, wood, etc.

Metal Arredo uses customized CNC routing machine to create customized models based on the design and structure advised by the customer.

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10. Pear Stairs: One of the largest UK staircase manufacturers, this staircase company provides you with all stair parts from balustrades, newel posts and newel caps, stair spindles, stair treads, stair stringers, and glass staircases, and curved staircases.

For over 100 years of experience in designing and installing a range of staircase, Pear Stairs produces stairs to suit every customer’s design.

With the help of high tech CNC machines, Pear stairs carve and design high-quality bespoke designs at a very competitive price.

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11. TKStairs: This Woodmansey, Beverley based company manufacturers a range of stair parts and staircases with excellence. Started trading in the year 2003 as Kevin Parsons, this company rebranded itself in the year 2009 with the name TKStairs and started its specialization in stairs.

TKStairs have been using high-tech CNC cutting machine and delivering the best range of materials at a competitive price.

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12. Millar Woodcraft Specialist Joinery Ltd: Based in County Antrim Northern Ireland, this staircase company manufactures wooden staircases, doors, windows, kitchens, etc. with the latest cutting-edge CNC technology.

Over 13 years of experience, Millar manufacturers and supplies to a wide range of local clients in Antrim, Ballymena, Republic of Ireland, England and Scotland in the UK mainland.

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13. Mahon Company: Specializes in producing standard and luxurious stairs, Mahon existed in the market since the year 2000. With 19 years of experience, this company proves to be one of the best stairs making the company in Kostrzyńska, Western Europe.

Mahon’s skilled team of professionals utilizes the latest CNC machines for designing and manufacturing customized staircases. This company also offers interior and exterior wooden staircase made of full timber material.

They also combine wood with precious metals and glass to give it an extraordinary look and complementing the interior of a place.

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14. Siller Stairs: This Merano based company holds 50 years of experience in the field of cutting and carving staircase. Italian design and German quality of craftsmanship have made Siller Stairs internally recognized brand.

Dedicated at manufacturing glass stairs, wood stairs steel floating stairs as well as different finishes like brass, gold, and silver with automatic CNC wood lathes.

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15. StairBox: Looking to design staircase for the interior of your home or stair parts, then StairBox is a one-stop solution for you. Spending almost 100 years now, this brand ensures that your products arrive at a perfect time and condition.

Located near Trentham Lakes in the United Kingdom, StairBox designs a range of designer staircase, loft stairs, balustrade, etc and this is possible with the help of CNC lathe machine.

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16. Tilo: Since 1950, Tilo runs a family owned business of designing and installing staircase with over 270 employees in the upper Austrian Lohnsburg.

The prefabricated stair elements, consisting of steps and risers, are delivered per step piece by piece and are available for straight or spiral staircases. These types of staircases are meticulously crafted with the help of CNC technique.

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17. Admonter: Founded in 1972 in Admont Austria, Admonter produces natural wood floors, panels, and staircases. The cohesive design that this company offers is worth acknowledging.

The staircases enhance the look of the interior by perfectly blending with the color and texture of the interior. The perfection and precision with which every stair of the staircase is cut, carved and etched is extraordinary and this possible with the help of CNC routing machine.

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18. MetallArt: A family-owned company for more than 90 years now, MetallArt succeeds in manufacturing a range of designer spiral steel stairs, spiral stairs with folded steps, bent steps, handrails, etc.

Located in Salach, this staircase company offers unlimited design options and technological standards. MetallArt is using CNC laser machines for cutting, profiling, etching, etc. If you are looking for the best staircase making company in Berlin, then MetallArt is the one-stop destination.

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19. Treppenmeister: Over 45 years of expertise in staircase building, Treppenmeister in Jettingen stands for the best-selling quality product in the stair building market.

Treppenmeister follows the latest technological standard while designing and installing a staircase. This staircase company uses CNC turner machine for producing the best range of staircases, handrails, railings, balusters, etc.

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20. Metalisca: With 15 years of experience, this Portuguese company specializes in metalwork fabrication in designing and creating an iconic staircase with high stringers, balusters, and soffit plates.

Metallisca uses the latest CNC technology for producing a range of bridge parapets, balustrades, doors, handrails, stairways, pillars, wall coverings, metallic structures, etc.

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If you are looking for staircase making companies in Europe, then this list of 20 companies can be beneficial for you. Today numerous staircase companies are using CNC technology for producing the range of stairs and custom stair parts with efficiency and accuracy.

CNC lathes economically produce vintage newel posts, balusters, railings, etc., with precision and perfection.

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How CNC Stone Cutting Machine Help Rebuild Norte Dame Church?

Structure of the Norte Dame Church

One of France’s famous landmarks, Notre-Dame in Paris collapsed after engulfing in flames on Monday, April 16, 2019. While undergoing renovation and restoration, the massive fire ripped over 850-year-old Gothic building collapsing the building’s spire and roof.

Burning almost 15 hours, the cathedral sustained serious damages but the main structure and two bell towers were saved by the firefighters.

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Known for its distinguished size, antiquity, and architectural interest, Notre-Dame cathedral church in Paris is one of the famous destinations. People across the world come to Paris to see the scenic beauty and the iconic structure of this medieval cathedral.

Regaining the similar structure of the church is difficult but not impossible. Norte dame structure was actually created with stone structure, stained glass, wood material, etc.

The stone structure of the cathedral can be carved with similar precision and efficiency with stone Carving CNC Machine. The time involved in cutting and carving stone is reduced significantly.

You can carve beautiful designs with equal precision at a very less time as compared to manual carving and cutting. The gothic architecture can be revived with CNC stone cutting machine.

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This high-tech CNC machine is basically used for carving 3D patterns, granite cutting, engraving and drilling marble, travertine, limestone, onyx, soapstone, slate, quartzite, etc. Many kinds of solid surface materials can be cut and carved by CNC machine.

Waterjet cutting machine is capable of cutting pattern on the solid surface/stone. The detailed intricate carving and designing done by the CNC routing machines are magnificent.

Owing to the hassle-free operation and optimum performance of this machine, it is widely used by companies, industries, and architectures creating the interior décor of the place.

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It is extensively used in the architect industry for carving, cutting, engraving signs and other art & craft used for decoration. CNC machine is tested on diverse parameters of delivering flawless designs.

To ensure the flawless performance of the machine, it is stringently tested by our vendor’s quality experts on various quality parameters for CNC stone carving.

The design on the structure of the Norte Dame church can be restored with OMNI CNC stone cutting machine and other types of CNC machines. Some key architectural features, such as the pointed arch, the rib vaults, sculpture, massive pillars, lantern tower, etc., can be possible with the innovative technology.

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Since stone is the natural material with different color variations, famous architectures use stone as the primary element for interior decoration of the places like cathedrals and churches to give it a regal look.

CNC machine beautifully etches the stone and creates a design on the tombstone with CAM software. The natural material gives ethereal look while engraving.

As shown in this YouTube video https://www.youtube.com/watch?v=OKzmPy10HxQ&t=1s you can see how this CNC machine beautifully carves 3D patterns on the material.

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The sentiments of worshippers are attached to the regal look of this Gothic building. People from across the world visit this place to see the magnificent beauty of the cathedrals.

The interior of the Norte Dame Cathedral Church and the gothic art can be revived with the help of CNC machine. The geometry in the design is perfectly maintained when carving with stone cutting CNC machine over manual carving. To recreate the French gothic art of Notre Dame Cathedral Church, consider using CNC machines.

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Are Customized CNC Routers Worth the Investment?

Customized CNC Routers

1. What is Customized CNC Routers?

CNC routers have become extensively demanding throughout the manufacturing industries. It has always supplemented revenue for both small and large scale businesses.

If you have a furniture factory/industry, then you must be able to understand the benefit of CNC routers.

As you know that the standard CNC router can cut, engrave, and etch the material with ultimate precision and smoothness. But with the changing technology, the need of a new range of customized CNC routers became inevitable.

Custom-made CNC routers turn your idea into reality. Regardless of the size of the project, this advanced machine can build your project and fulfill all your unique specifications and needs.

Customized CNC routers cover all possibilities for carving modern design. This state of art minimizes the time and labor involved in performing a task and delivering the project on time.

The working size of the standard machine is 4*8, 5*10, and 5*14 but if a customer requires 6m working size on the Y-axis, then he/she should buy from a range of customized CNC routers. A standard CNC machine cannot work on big molds with the height 500mm.

The height of the standard machine is 200mm on the Z-axis and gantry height is 200mm. But if you are using a customized CNC router, you can work on bigger molds very efficiently. It is capable of handling the most challenging tasks in very less time.

If you are completely new to this computer numerically controlled machine, then this blog is for you. This write-up will make you understand the importance of CNC router and how it is worth investing in customized CNC routers.

2. Why You Should Own Customized CNC Routers

CNC technology has come a long way in recent times. CNC routers deliver high productivity and remarkable cutting quality at a reasonable price.

Customized routers have evolved significantly in the last decade with considerable functionality in the routing machine.

As compared to the traditional woodworking CNC router, customized CNC machine has come a long way. From a significant rise in the work processes, production, capabilities, frequency and of course the output is altered due to the advancement of the CNC router.

With the expanding capabilities of the customized routers, many large businesses/industries are looking for high-tech routing machines that are used as a prototype for cutting, carving, machining, milling, drilling, side drilling in wood, etc.

Customized CNC machine aims to achieve better results over the conventional type of routing machine and eliminates human error. It creates a prototype from a digital file and transforms a piece of material into a 3D finished product.

For some small scale businesses, off-the-shelf (OTS) routing machine seemed to be perfect as they think that customized routers rule out of their budget. But in recent years, 3D printing, vector drawing, and cutting are grabbing most of the headlines.

So, businesses are seeking high-tech CNC machines that can perform all the tasks without the need for outsourcing the task to a third party.

Take for instance, if a client wants to cut material with both laser and router, he/she don’t have to waste time installing two separate machines altogether. You can customize your routing machine as per your need.

You can add both laser and routing tools in one machine and save time and money. Many industries are using nested-based machining (NBM); a form of customization that helps CNC routers to cut the parts and design those parts evenly.

Two tasks are accomplished in one machine. For more understanding, you can visit this page https://omni-cnc.com/product/cabinet-door-casegoods-router/.

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3. How Investing in Custom-Made CNC Routers Turn out to be Advantageous?

Tailor-made CNC routers are perfect to create prototypes with a range of materials using CAM and CAD software. The high-speed capability of the CNC router help in carving 3D designs on wood and other materials.

Let us take a look at some of the important features that turn out a customized router machine to be advantageous.

  • Precision and Endurance Components: This digital technology practically eliminates human error and achieves proper precision and accuracy. Customized CNC wood routing machines work according to its set configuration.
  • High Production and Scalability: Once the design parameters and specification have been entered into a CNC machine, it consistently executes huge quantities and affords flexible scalability.
  • Sufficient Capability: The designs carved by automatic CNC machine cannot be replicated by manual machines owing to its advanced design software. It has sufficient capability which isn’t possible with conventional machines. Moreover, this customized machine can also produce the end product at any size, shape or texture needed.
  • Less Labor Intensive: When operating the customized CNC router, only one programmer is required to ensure that the programming entered is correct. However, for operating the manual or conventional machine, a skilled operator, as well as a supervisor, is required. Customized machine indubitably saves manpower as well as time incurred in for producing task.
  • Uniform Product: The major advantage of choosing custom made CNC machines over conventional is the difference in the output. Automatic CNC machine ensures that each part is a perfect match to the specifications of the prototype.
  • Inexpensive and Fewer Problems: The collective results of this high-end machine results in efficiency, precision, and most of all less labor intensive. Lower cost in terms of labor and machine is used to create a competitive advantage and business reinvestment. The manual machine can cause a financial or cultural problem after every period of time. Custom-made CNC machine eliminates these concerning issues and make sure that the project gets completed on time.
  • Design Retention: Once a design gets loaded in the CNC machine, you don’t need to configure the design or set the program again. The machine has the capability to note the program and retrieve the design again on the material. The master file ensures that regardless of external factors such as machine-operator changes, the CNC machining process produces a spot-on match every time. Additionally, there is no need to keep up with versions of the design that may exist on paper, a flash drive, a disk, other computer or elsewhere.
  • Low Maintenance: The G-code-based programming language has an auto-update feature. It takes the vector drawing and converts it into a set of instructions that will make the CNC router execute the design. CNC machine does not require much service other than changing cutting tools and cleaning the machine at a regular interval. Cleaning must be very light, only rubbing away the dust.
  • Versatility: CNC machining has the ability to create versatile designs. From plywood to Plexiglas to plastic, CNC routers can carve innovative designs on the material. To reap the benefits of CNC routers and keep the cost minimum, it is advised to use customized CNC routers.

A traditional woodworking routing machine always demands time and labor while cutting, carving, or shaping a particular piece of work. But with the evolution of customized CNC routers, the time involved in cutting and carving is significantly reduced along with labor.

You can consider customized machinery to expand their capabilities and go beyond the limits of an ordinary CNC machine. The advanced software is used for drilling holes and making cutouts automatically.

The router has the ability to control multiple devices with two spindles cutting the material simultaneously and completing the project in less time than initially used to take hours to get completed.

Who Needs Customized CNC Routers

Customized CNC routers have taken woodworking and related work processes to the next level. The innovative industrial CNC routing routers deliver high productivity and remarkable engraving quality at the best price.

It is demanded by different types of industries such as aluminium composite, signmaking, graphics & print finishing, cabinetry, woodworking, plastic fabrication, metal fabrication, foam packaging, solid surface and many more.

OMNI CNC manufactures a high-performing computer controlled routing machine that helps in creating, carvings, modeling decoration, and 3D carving, fabricate furniture—ranging from cabinet to closet and door panels— make signs, such as dimensional letters and directional signage, and cutouts.

The vision over manufacturing customized routing machine is to provide customers with a host of optional features from sign-making, metal fabrication, plastic fabrication, and woodworking.

With a customized range of OMNI CNC routers, material wastage is reduced and the percentage of human error is significantly diminished.

In the bottom line, for improving the quality as well as the quality of the produced products and remarkable cut quality, it is indubitably important to buy a customized range of OMNI CNC routers to suit the need of any project.

Custom-made CNC routers can accomplish the work of cabinet making and woodworking industries in a fraction of the minutes. The operator only needs to handle the material for loading, unloading, and assembling the designed panels.

Tasks that once used to take days and weeks to get completed; now it can be done in less time. The operator can adjust and make changes to the design decision as per the needs and requirements of the customer.

Customized CNC machines have become indispensable for wood processing operations. A growing number of industries are customizing CNC router as per their requirement.

It takes your work to the next level with a range of cabinets. From homes to a restaurant, corporate offices, kitchen, etc., can be upgraded in very less time.

5. Important Consideration to know if you need Customized CNC Router or Standard CNC Machine

Customized CNC machine aims at achieving the same result as a conventional machine but the only difference between the two is the automation of CNC versus the manual nature of conventional. Custom-made CNC router ensures speed, production rate, and accuracy of the machine.

CNC machines use common methods for creating the prototypes from a digital file. The newly evolved CNC routers deliver optimum accuracy, precision, and speed for a huge quantity of products.

Businesses in competitive industries gain an edge through efficiency and consistency, as well as precision and accuracy.

Moreover, the CNC machine automates the fabrication processes so there is no need to worry about the negligence of the workers. The automatic process will help you in producing complex and multi-dimensional parts of the material.

OMNI CNC builds a customized CNC machine with 20mm working size on the Y-axis incorporating both router and laser head so as to accomplish multiple tasks. To know more about the machine, you can visit this link https://www.facebook.com/omnicncrouter/videos/628752697547709/ .

The customized CNC router also has features like automatic load/unload, heavy-duty CNC routing system for nested based feed-through machining. Owing to the length of the table, you can install the board with size 3m*5m.

There is no need to wait for the machine to cut 1 board at a time. You can install the second board when the machine cutting and carving the first board. This way, the work doesn’t get paused.

Moreover, this CNC routing machine entails 2 gantries, one is the router for cutting, carving, and etching, and the other is a laser head for carving, etc.

Customized CNC router 1325 ATC type is a giant rotary device attached to the body of the machine. It is specifically designed for cabinet and closet making. For more information about cabinet and closet making, you can click on this link https://youtu.be/qnGznP2gx5Q and understand how this advanced machine works.

This routing machine can hold column material with 30cm in diameter. As shown in the below-mentioned image, you can see that besides the spindle there is a drill for drilling hole in the board.

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While, CNC router 1530 ATC type rotary machine is combined with 4th axis. CNC router works on 50mm height of the material as shown in the below given image.

This high-tech routing machine creates complex designs on the wooden furniture with enhanced efficiency.

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Let us take a look at some important considerations as to why you should pick a customized CNC router over standard routing machine:

  • Customizability: You can tailor made the CNC machine as per the need and requirement of your industry. By modifying, you can have the authority to choose what to include and what not to include. You can either make small software based changes to the machine or you can change multiple large pieces as per your requirement.
  • Save Time and Money: Purchasing a traditional CNC machine often turns out to be high on investment when you realize that this machine does not have what you need. By customizing the machine as per your need, you can own the best machine at the affordable cost. CNC routers significantly reduce the setup time of the machine and boost productivity to another level.
  • Improved Productivity: The productivity of the manufacturing firm immensely increases when you custom made the machine as per your choice. The production time is reduced with increased productivity. CNC routers can finish a series of cutting within the span of 2 to 5 minutes.
  • Longevity: The lifespan of a customized CNC router is projected to be at least 10 years over traditional routing machine. It enhances the competitive strength of the company.
  • Capability/Efficiency: CNC routing machine can accurately reproduce the parts and automates the cutting process efficiently. The computerized system simplifies the process of cutting, carving, and etching material. It increases flexibility and produces customized products in a matter of a few minutes. Many industries using CNC machining counts on the high degree of accuracy that it offers.

Taking into account all the benefits of a customized CNC router, it is worth your investment.

6. Where to Buy Customized CNC router

If you too are looking for an advanced custom-made CNC routing machine for smooth operation of your business, then it is advised to seek the help of the OMNI CNC.

OMNI CNC offers a range of customized CNC multi-head routers having more efficient and accurate production lines and enhancing the competitive strength of the manufacturing firms.

OMNI CNC transformed EGFEDRI’s interior decoration business and produces consistent as well as quality work. OMNI CNC blends the traditional art with technology and brings about the best work to its customers.

Chris Emery who is a stone corbels fabricator from the UK had a similar experience with the machine. He says that customized CNC machines are the best for process optimization and minimizing wastage. He prefers using these routers in his future projects.

Both large scale and medium sized businesses are buying CNC machine from OMNI as it holds credible history of introducing customized CNC machines to help you in cutting, engraving, and etching materials with precision.

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