Mastering Woodworking Tools: Make a Box Joint Jig for Enhanced Joinery

box joint jig

A box joint jig is an essential tool for woodworkers who want to create precise and interlocking corners on boxes, drawers, and other furniture pieces. The jig helps guide a tablesaw to make cuts that create tight-fitting notches, also known as “fingers,” which form a sturdy and visually appealing box joint. Unlike dovetail joints that require angled cuts, box joints are made with straight sides and can be just as strong if done correctly.

Crafting your own box joint jig on the tablesaw offers several benefits:

  • Cost Savings: Commercial jigs can be expensive; making your own significantly reduces costs.
  • Customization: Tailor the jig to fit specific project requirements or to work with the tools you already have.
  • Enhanced Skillset: Building your own jig develops woodworking skills that can be applied to future projects.

Whether you’re an experienced woodworker or new to the craft, creating your own box joint jig provides more freedom in design and functionality. Additionally, using specialized tools like the Cabinet Making CNC Machine from OMNI CNC, designed for precise cabinetry and furniture making, can further enhance the quality of your homemade jigs. This fully automatic Intelligent CNC Router Machine is best for making frame and frameless cabinets, closets, entertainment units, countertops, vanities, etc. Incorporating it into your woodworking process will ensure that your projects are both beautiful and durable.

Building Your Own Box Joint Jig: Step-by-Step Guide

Creating a DIY box joint jig can elevate your woodworking projects with precision and strength. This comprehensive guide will lead you through the process of building a reliable jig for your tablesaw, compatible with systems like the OMNI CNC Fusion F2. With this jig, you’ll be able to craft box joints that are not only aesthetically pleasing but also structurally sound.

1. What You’ll Need

To begin, gather the necessary materials and tools:

  • 3x ¾” plywood strips
  • Hardwood runners
  • Woodpeckers knobs
  • 5/16” x 2-1/2 T-bolts
  • Wood glue
  • Screws (various sizes)
  • Power drill and bits
  • Table saw with a dado blade set
  • Miter gauge
  • Screwdriver
  • Sandpaper or a file

Note: For those who have access to CNC machinery, an OMNI CNC machine can be ideal for cutting precise components for this project.

2. Building the Base

Constructing a sturdy base is crucial for a functional box joint jig:

  • Cut Plywood Strips: Begin by cutting three strips of ¾” plywood to size according to your tablesaw specifications.
  • Create Runners: The runners should fit snugly into the miter slots of your tablesaw. Use hardwood for durability.
  • Secure Runners: Attach the runners to the base using super glue initially for quick positioning, followed by screws from underneath for added strength.
  • Check Fit: Ensure that your base slides smoothly along the miter slots without any play.

3. Creating the Essential Components

The stop block, fixed fence, and sliding fence are integral parts of your jig:

  • Stop Block: Cut an extra-long hardwood blank for the stop block, drill a 3/8” hole, and insert a threaded rod or bolt for micro-adjustments.
  • Fixed Fence: Glue and screw the fixed fence onto the base piece. Drill holes to accommodate T-bolts which will help in securing the sliding fence.
  • Sliding Fence: Use a dado blade and miter gauge to cut a slot in your sliding fence piece before gluing in a hardwood key that will slide along the fixed fence slot.

4. Assembling the Jig

Putting all parts together correctly ensures accuracy:

  • Attach Fences: Securely fix both fences ensuring they are perpendicular to the saw blade path.
  • T-bolts and Knobs: Install T-bolts through the drilled holes in your fixed fence, tightening with Woodpeckers knobs to adjust the sliding fence’s position.
  • Onboard Spacer Storage: Carve out a kerf on top of your fixed fence to store spacers conveniently.

5. Fine-Tuning for Accuracy

Precision is key in joinery; therefore, fine-tuning is essential:

  • Micro-adjustable Stop Block: Install this component using square drive screws enabling minute adjustments needed for perfect cuts.
  • Test Cuts: Make several test cuts with scrap wood pieces to ensure that joints come together tightly without gaps or excessive tightness.
  • Adjust as Needed: If there’s need for adjustment, loosen knurled nuts and turn the threaded rod to move the stop block closer or further from the blade depending on whether you need larger or smaller pins.

By following these steps closely, you can create a sturdy foundation for consistently making strong box joints on your woodworking projects using only your tablesaw and some basic workshop tools and materials available from brands like OMNI CNC.

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Building this DIY box joint jig not only enhances your woodworking capabilities but also offers customization options that pre-made jigs might not cater to while being mindful of cost-effectiveness and accessibility—qualities especially beneficial for

Using Your Homemade Box Joint Jig

Setting Up the Jig

Before we start cutting box joints, let’s make sure our jig is properly set up on the tablesaw. This is crucial for getting accurate results:

  • Align the Jig: Place the jig on your tablesaw and make sure the miter slot runners slide smoothly without any side-to-side movement.
  • Secure the Jig: If your jig has Woodpeckers knobs and T-bolts, tighten them to firmly lock the jig in place.
  • Adjust for Material Thickness: Set the height of your dado blade to match the thickness of your workpieces. This will ensure that the fingers of the box joint fit together perfectly.

The Cutting Process

Now that our homemade box joint jig is securely set up, we can start cutting joints. Here’s what you need to do:

  • Install the Dado Blade: Put a dado blade on your saw arbor and adjust it to the right width for your box joints.
  • Test Cut: Make a few practice cuts on scrap wood to check the fit and make any necessary adjustments before working on your actual pieces.
  • Put Safety First: Always use push sticks or push blocks to keep a safe distance between your hands and the blade while cutting.
  • Cutting Sequence:
  • Position the first workpiece against the jig’s key and make an initial cut.
  • Move the workpiece over so that the first finger fits onto the key and make the second cut.
  • Repeat this sequence until all fingers are cut.

Fine-Tuning the Joints

After you’ve done the cuts, you might find that some fingers are too tight or too loose:

  • Tight Fittings: If the fingers are too tight, you can sand them down slightly or adjust your jig away from the blade a bit for the next cuts.
  • Loose Fittings: For loose fittings, bring your jig closer to the blade or consider making a new key that is slightly thicker.

If you need to make any adjustments, use a chisel carefully to remove excess material and get a perfect fit:

  • Chisel Technique:
  1. Clamp your workpiece securely.
  2. Use a sharp chisel at a right angle to remove small amounts of material at a time.
  3. Regularly test the fit until you have a smooth insert without needing force.

By following these steps closely and making small tweaks as necessary, you’ll be able to cut each box joint with accuracy and ensure they fit together perfectly.

Remember, it’s not just about having good tools like OMNI CNC machines for your woodworking projects, but also being patient and paying attention to details throughout the entire process.

Advantages of a Homemade Box Joint Jig

Crafting a DIY box joint jig offers many benefits compared to using router jigs.

Cost Savings and Accessibility

  • Saves Money: Building your own jig can significantly reduce costs since buying a pre-made router jig can be expensive.
  • No Special Tools Needed: If you’re new to woodworking and can’t afford to invest in expensive equipment like routers, making your own jig is a great alternative.
  • Optimizes Resources: Use easily accessible materials like plywood and hardwood runners, which are often cheaper than specialized router bits.

Customization and Versatility

  • Tailor-Made Design: Adjust the size and features of your jig to fit different project requirements.
  • Flexible Settings: Make personalized modifications to meet specific joinery needs, instead of relying on generic settings offered by commercial jigs.
  • Modifications for Specific Projects: Change or rebuild parts of the jig as needed for particular tasks without having to buy new equipment.

The creation of a DIY box joint jig not only expands a craftsperson’s toolkit but also enhances their skills by actively engaging with their tools. The hands-on experience gained from building and using a customized jig is priceless. This sense of empowerment through personalization leads to a deeper understanding of joinery, ultimately resulting in better craftsmanship for future projects.

Conclusion

Making a box joint jig for a tablesaw may seem challenging, but it’s worth it. Why? Because you get a tool that is specifically designed for your woodworking projects. It fits perfectly with your unique needs and specifications.

Using a homemade jig that you’ve built yourself brings a sense of satisfaction that cannot be matched by using a store-bought one. It’s like having a secret weapon in your workshop, giving you the ability to create precise and beautiful joinery every time.

But where can you find the right tablesaw to use with your jig? Look no further than the OMNI CNC Fusion F2 tablesaw. This high-quality machine seamlessly integrates with your homemade jig, making it even more versatile and powerful.

And speaking of power, OMNI CNC is not just about tablesaws. They offer a wide range of woodworking equipment and machinery to help you take your craftsmanship further. Whether it’s a bandsaw for cutting curves or an edge sander for smoothing out rough edges, they’ve got you covered.

But what if you want to go beyond traditional woodworking techniques? What if you want to explore the world of CNC machining and bring your designs to life with precision and speed? Well, guess what? OMNI CNC Tools has got that too.

Introducing OMNI CNC machines – the ultimate tool for advanced woodworking technology. With these machines, you can create intricate details and complex designs with ease. Whether you’re carving intricate patterns on furniture or engraving custom signs, the possibilities are endless.

So whether you’re just starting out on your woodworking journey or you’re an experienced craftsman looking to upgrade your skills, OMNI CNC has something for everyone:

  • Take Action: Dive into this enriching DIY project; start building your own box joint jig.
  • Enhance Your Skills: Discover how self-made tools like a box joint jig can upgrade your woodworking game.
  • Elevate Your Craft: Check out OMNI CNC machines for advanced woodworking technology.

With OMNI CNC as your partner, there’s no limit to what you can create. So go ahead, unleash your creativity, and make something amazing!

Frequently Asked Questions

Making your own box joint jig offers cost savings and customization options. By building the jig yourself, you can tailor the design and features to suit your specific needs, as well as save money compared to purchasing a pre-made jig.

To build a box joint jig, you will need materials such as plywood strips, hardwood runners, Woodpeckers knobs, T-bolts, and tools like OMNI CNC machines for precision cutting.

To ensure accuracy when using the homemade box joint jig, it is important to properly install the jig on the tablesaw and adjust it for different wood thicknesses. Additionally, fine-tuning techniques such as adding a micro-adjustable feature to the stop block can help achieve precise cuts.

Building a homemade box joint jig offers cost savings and accessibility, as well as customization and versatility. It can be a more affordable option compared to using specialized tools like routers, and allows for greater flexibility in woodworking projects by tailoring the design to specific needs.

Readers should consider exploring OMNI CNC machines to take their woodworking craft to the next level. These machines provide precision cutting capabilities that can enhance woodworking capabilities and make projects more efficient.

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Precision Cutting From Fiber Laser Cutting Machines in Metal Tube Bevel Cutting

In the evolving landscape of industrial manufacturing, the demand for precision and efficiency continues to drive technological advancements. One such marvel in metalworking is the fiber laser metal cutting machine, specifically designed for the intricate art of metal tube bevel cutting.

Understanding the Essence of Fiber Laser Cutting for Metal Tube Beveling

The Omni Fibre Laser Cutting Machine is a versatile powerhouse. Its primary function is to carve precise bevels on metal tubes, catering to various industries such as automotive, aerospace, construction, and more. Whether round, square, or other profiles, the fiber laser cutting machine handles metal tubes with unmatched precision.

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Safety First: Operating a Fiber Laser Cutting Machine for Tube Beveling

Cutting metal tubes with a fiber laser demands meticulous attention to safety. Here are some crucial precautions:

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Protective Gear

Laser Safety Goggles are essential for shielding eyes from laser radiation and bright flashes during the cutting process. Molten metal slag and particles generated during cutting can be hot and sharp. Appropriate gear prevents burns and cuts.

Ventilation and Safety

Fiber laser cutting produces harmful gases and metal vapors. Adequate ventilation and an exhaust system are essential for removing these by-products. Although the cutting process is controlled, having a fire extinguisher nearby is a prudent safety measure.

Avoiding Direct Exposure

Direct exposure to laser radiation can cause damage. Avoid staring at the laser beam and reflective surfaces, and prevent the beam from hitting your body.

Clean Optics Regularly

Clean laser optics regularly to maintain cutting performance. Use approved cleaning supplies and clothes, avoiding direct contact with bare hands.

System Inspections

Inspect all components regularly to identify issues early. Look for damage, leaks, or corrosion in gas lines and coolant systems.

Scheduled Maintenance

Adhere to the recommended maintenance schedule. Tasks such as lubricating motion systems, calibrating sensors, and replacing filters contribute to optimal machine performance.

Workspace Organization

A clean workspace ensures efficient operation. Wipe down the machine exterior, and eliminate debris and clutter to prevent accidents and optimize cooling and gas flow.

Training for Operators

Operating and maintaining a fiber laser cutter requires comprehensive safety, usage, and maintenance training. Properly trained operators can maximize machine potential and longevity.

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Custom Cutting and Wastage Reduction with Fiber Laser Machines

Their fine-tuned control through CNC technology enables the production of complex shapes with microscopic accuracy, making them ideal for both one-of-a-kind custom shapes and batch production. The efficiency and speed of the cutting process contribute to large-scale manufacturing, while minimal material waste and optimized cutting paths align with sustainable practices. Beyond mere tools for metal fabrication, Fiber Laser Cutting Machines serve as catalysts for innovation, fostering creativity and redefining design possibilities across industries.

Why Choose an Omni CNC Metal Laser Cutter?

The cutting process is a symphony of precision, efficiency, and advanced technology. Let’s understand why you should opt for this cutting-edge equipment:

Precision Cutting 

The laser beam, focused on a narrow point, circumnavigates the complete circumference of the tube. This results in continuous cuts at any angle or pattern, making it a preferred choice for applications requiring intricate designs and precise geometries.

Power Options for Every Need

Fiber laser metal cutting machines come with a range of power options, allowing users to tailor their equipment to specific cutting requirements. Whether it’s a 1KW, 2KW, 3KW, 4KW,  6KW, 12kw or even 20kw machine, the power selection ensures optimal performance for different materials and thicknesses.

Automation and CNC Systems

Laser cutting machines are often equipped with Computer Numerical Control (CNC) systems, adding a layer of automation to the process. CNC technology allows for precise control over the laser’s movements, ensuring that the programmed design is executed with unparalleled accuracy. This level of automation not only enhances the speed of production but also minimizes the margin of error, contributing to the overall efficiency of the cutting process.

Speed and Efficiency

One of the most notable advantages of fiber lasers is their speed. The cutting process is significantly faster than traditional methods, leading to increased productivity and shorter production cycles. This speed is especially advantageous in high-volume manufacturing scenarios where meeting tight deadlines is crucial.

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Conclusion

The omni Fiber Laser Cutting Machine for metal tube bevel cutting represents a leap forward in precision engineering. Embracing this technology, coupled with a commitment to safety and maintenance best practices, empowers manufacturers to achieve unparalleled accuracy and efficiency in fabricating metal tubes. As industries continue to evolve, the fiber laser cutter stands as a testament to the relentless pursuit of excellence in the world of metalworking.

Precision and Power: The 12KW Fiber Laser Cutting Machine for Carbon Steel

Fiber laser cutting machines have revolutionized the manufacturing industry, providing unparalleled precision, speed, and cost-effectiveness. Among these cutting-edge machines, the 12KW fiber laser cutter stands out as a powerhouse, particularly when it comes to cutting carbon steel.

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Key Components of CNC Metal Laser Cutter

Laser Source

At the heart of the machine, the 12KW laser source emits beams at a 1.06 μm wavelength, ensuring the power needed for cutting through various thicknesses of carbon steel.

Cutting Head and Optics

Precision optics, including lenses and mirrors, focus and direct the laser beam to the workpiece, ensuring a narrow and intense beam for high-quality cutting.

CNC Controller

Executing pre-programmed commands, the CNC controller precisely controls the motion system and laser during the cutting process, integrating seamlessly with CAD/CAM software.

Motion System

Linear motors or rack and pinion systems accurately move the cutting head, impacting the resolution and repeatability crucial for top-notch cut quality.

Assist Gas Delivery System

An inert gas, such as nitrogen or compressed air, aids in removing molten material from the cut, with flow rate and pressure regulation being paramount for optimal results.

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Precision at Every Cut

The 12KW model stands out for its ability to deliver precision at a micro level. With a cutting precision of +/- 0.02 mm, this laser metal cutting machine ensures that businesses can produce intricate parts with incredibly tight tolerances, meeting the most demanding quality requirements.

Speed Meets Efficiency

Equipped with a high-speed cutting head, this machine can achieve speeds of up to 100 m/min. This feature caters to businesses with high-volume production needs, allowing for rapid and efficient fabrication of parts.

Control at Your Fingertips

The 12KW fiber laser cutting machine is equipped with the FSCUT8000 control system, specifically designed for ultra-high power fiber laser cutting machines. Widely adopted in sheet metal factories, automated production lines, and large processing stations, this system ensures enhanced efficiency, stability, and ease of maintenance.

Specifications for Your Needs

The 12KW model comes with specific parameters designed to cater to diverse project requirements:

Model No.: OMNI3015H

Working Area: 3000mm×1500mm

X axis: 3050mm

Y axis: 1530mm

Z axis: 250mm

Positioning Accuracy (X/Y axis): ±0.03mm/m

Repositioning Accuracy (X/Y axis): ±0.02mm

Max. Speed (X/Y axis): 140m/min

Max Acceleration (X/Y axis): 1.5G

Control System: FSCUT8000

Pallet Exchange Time: 20s

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How to Cut Carbon Steel with a 12KW Fiber Laser Cutter  Step by Step:

Material Preparation

Ensuring a flat and rigid surface is crucial, and for plate cutting, additional clamping or fixturing may be required.

Cutting Path Design

Import the CAD file into the machine software, generating cutting paths that consider factors like cut sequence, laser orientation, and pierce points for the highest quality cut.

Select the Appropriate Laser Power

Carbon steel demands relatively high power, typically 3KW or more, with higher power required for cutting thicker grades.

Adjust Focus Lens

For carbon steel, a tighter focus concentrates the laser energy, with a specific focal length depending on the material thickness.

Choose Cutting Parameters

Opt for a slower cutting speed for carbon steel, allowing for full melting and removal of material. Parameters like speed and power need adjustment based on thickness and grade.

Use Oxygen, Nitrogen, Argon, Compressed Air Assist Gas

Commonly used for cutting carbon steel, oxygen, nitrogen, argon & compressed air helps remove melted material from the cutting path. Adjust flow rate and pressure for optimal results.

Safety Considerations

High-power lasers require protective eyewear and enclosures, with proper training for operators and maintenance personnel.

Material Handling Safety

Safe loading, unloading, and maneuvering of heavy carbon steel plates are essential to prevent injuries.

Gas Safety

Proper handling, storage, ventilation, and operator training are critical for high-pressure gases like nitrogen.

Electrical Safety

Following grounding, insulation, and lockout/tagout procedures is crucial for preventing electric shock and other risks.

Fire Safety

Sparks and molten metal produced during cutting necessitate the presence of a suitable fire extinguisher.

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Conclusion

The 12KW fiber laser cutting machine from OMNI CNC is more than just a tool; it’s a symbol of precision, power, and efficiency. For businesses seeking to elevate their metal fabrication processes and achieve superior results in carbon steel cutting, the 12KW model stands as a testament to innovation. Contact OMNI CNC today for a free quote and discover how this cutting-edge technology can reshape your approach to metal fabrication.

Fiber Laser Cutting Machines for Aluminum Sheet Cutting: What You Need to Know

fiber laser cut aluminum

What is Fiber Laser Cutting?

Fiber laser cutting machines are a versatile and powerful tool for cutting a wide variety of materials, including aluminum sheet. However, with so many different machines on the market, it can be difficult to know which one is right for your needs.

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How does fiber laser cutting work?

Fiber laser cutting machines use a high-powered laser to cut through metal.

Fiber laser cutting machines use a high-powered laser to cut metal by melting or vaporizing it. They are very precise, fast, and versatile, and they produce less waste than other cutting methods.

The laser beam is focused onto the metal, which causes it to melt and vaporize.

Fiber laser cutting machines use a high-powered laser beam to cut through metal by melting or vaporizing it. The laser beam is focused onto the metal using a lens, which concentrates the energy of the beam onto a very small area. This causes the metal to heat up very quickly, until it melts or vaporizes.

The molten metal is then blown away with a jet of gas, leaving a clean and precise cut.

The gas jet blows away the molten metal and debris, cooling the cut surface, preventing re-solidification, and protecting the laser lens. The gas pressure can be adjusted to achieve the desired cut quality.

 

Why is Fiber Laser Cutting Ideal for Aluminum Sheet?

Precision and accuracy

Fiber laser cutting is ideal for aluminum sheet because it can produce very precise and accurate cuts.

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  • Focused laser beam: Fiber laser cutting machines use a very focused laser beam to melt or vaporize the aluminum sheet. This allows for very fine cuts to be made, even in complex shapes.
  • Stable and repeatable machines: Fiber laser cutting machines are very stable and have a high degree of repeatability. This means that they can produce consistently precise cuts, even when cutting large quantities of aluminum sheet.
  • Not affected by heat distortion: Fiber laser cutting is not affected by heat distortion. This is because the laser beam does not generate any heat itself. Other cutting methods, such as plasma cutting and oxy-fuel cutting, do generate heat, which can cause the aluminum sheet to distort. This can lead to less precise cuts.

Laser is important for many applications, such as the manufacturing of electronic components and aerospace parts.

This is due to a number of factors, including:

Focused laser beam: Lasers produce a very focused beam of light that can be used to melt or vaporize materials with great precision. This makes them ideal for cutting delicate and complex shapes, such as those found in electronic components and aerospace parts.
Heat-free cutting: Lasers do not generate much heat, which means that they can cut materials without distorting them. This is important for many applications, such as the manufacturing of electronic components, where even the smallest amount of distortion can cause the components to malfunction.
Versatility: Lasers can be used to cut a wide variety of materials, including all kinds of metals. This makes them ideal for use in a wide range of industries, including electronics, aerospace, and manufacturing.

Speed and efficiency

Fiber laser cutting is also a very fast and efficient cutting method.

This is because fiber laser cutting machines use a very powerful laser beam to melt or vaporize the material, which allows them to cut at very high speeds. Additionally, fiber laser cutting machines are very efficient because they can produce very precise cuts with little to no waste.

The speed and efficiency of fiber laser cutting make it ideal for a wide range of applications, including:

High-volume manufacturing: Fiber laser cutting machines can be used to cut large quantities of material at very high speeds, making them ideal for high-volume manufacturing applications.
Prototype development: Fiber laser cutting machines can be used to quickly and easily produce prototypes, which can help businesses to reduce the time and cost of product development.
Custom fabrication: Fiber laser cutting machines can be used to cut custom shapes and features into a wide variety of materials, making them ideal for custom fabrication applications.

This can help businesses to increase their productivity and reduce their costs.

First, fiber laser cutting machines are very fast and efficient. This allows businesses to produce more products in a shorter amount of time, which can lead to increased productivity. Additionally, the efficiency of fiber laser cutting machines means that there is less waste, which can lead to reduced costs.

Second, fiber laser cutting machines are very precise and accurate. This allows businesses to produce products with very high tolerances, which is essential for many industries. Additionally, the precision of fiber laser cutting machines can help to reduce the need for secondary operations, which can lead to further cost savings.

Versatility

Fiber laser cutting machines can be used to cut a wide variety of materials, including aluminum sheet, stainless steel, mild steel, and copper. This makes them a versatile tool for businesses that need to cut a variety of different materials.

How to Choose the Right Fiber Laser Cutting Machine for Your Needs

Factors to consider, such as:

Cutting area

Omni offers a wide range of fiber laser cutting machines to choose from, with cutting areas ranging from 1500mm x 3000mm to 12000mm x 2000mm. This allows you to choose the right machine for your specific needs, depending on the size of the materials you need to cut.

Omni also offers a variety of wattage options for its fiber laser cutting machines, ranging from 1000W to 12000W. This allows you to choose the right machine for the materials you need to cut and the desired cutting speed.

Here are some specific examples of Omni fiber laser cutting machines and their capabilities:

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OMNI3015E Fiber Laser Cutter: This machine has a cutting area of 1500mm x 3000mm. It is ideal for cutting thin sheet metals, such as carbon, stainless steel, galvanized steel, and aluminum.

OMNI2030E/2040E Fiber Laser Cutter: This machine has a cutting area of 2000mm x 3000mm.
OMNI6020E Fiber Laser Cutter: This machine has a cutting area of 6000mm x 2000mm.
OMNI6020T Tube Fiber Laser Cutter: This machine has a cutting area of 6000mm x 2000mm.

In addition to the above machines, Omni also offers a variety of other fiber laser cutting machines with different capabilities. You can visit the Omni website to learn more about their full line of fiber laser cutting machines.

Wattage

Wattage is the power of the laser beam. It is one of the most important factors to consider when choosing a fiber laser cutting machine. The wattage of the machine will determine the types of materials that it can cut and the thickness of the material that it can cut through.

Here are some examples of how wattage affects the cutting capabilities of a fiber laser cutting machine:

1000W, 2000W, 3000W, 4000W, 6000W, 12000W
It is important to choose a fiber laser cutting machine with a wattage that is high enough to cut the materials that you need to cut. However, it is also important to consider the cost of the machine. Higher wattage machines are typically more expensive.

Here are some tips for choosing the right wattage for your fiber laser cutting machine:

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Bed type

There are two main types of fiber laser cutting machines: flatbed and tube cutting machines. Flatbed machines are used to cut sheet metal, while tube cutting machines are used to cut tubes and pipes. It is important to choose the right type of machine for the materials that you need to cut.

Flatbed Type Fiber Laser Cutting Machine

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Flatbed Combined Tube Cutting Machine

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Tube Metal Fiber Laser Cutter

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H4: Budget

Fiber laser cutting machines can range in price from tens of thousands of dollars to hundreds of thousands of dollars. It is important to set a budget before you start shopping for a machine.

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Consider your future needs

Don’t just choose a machine that meets your current needs. Think about what your needs may be in the future and choose a machine that can grow with you.

Talk to a fiber laser cutting machine expert to get advice on the right wattage for your needs.

Get Help About Fiber Laser Cutter Choosing

Tips for Getting the Most Out of Your Fiber Laser Cutting Machine When Cutting Aluminum Sheet

Use the correct cutting parameters

To use the correct cutting parameters for a fiber laser cutter to cut aluminum sheet, it is important to consider the following factors:

Thickness of the aluminum sheet: The thickness of the aluminum sheet will determine the power, speed, and frequency settings that you need to use.
Type of aluminum sheet: The type of aluminum sheet will also affect the cutting parameters. For example, anodized aluminum may require different cutting parameters than regular aluminum.
Desired cut quality: The desired cut quality will also affect the cutting parameters. For example, if you need a very precise cut, you will need to use a lower cutting speed and a higher frequency.

Here are some general cutting parameters for fiber laser cutting aluminum sheet:

Thickness of aluminum sheet Power (W) Speed (mm/min) Frequency (kHz)
1mm 1000 1000 20
2mm 2000 800 15
3mm 3000 600 10

Use a sharp lens

A dull lens can cause the laser beam to scatter, which can lead to a poor quality cut.

Use a high quality assist gas

The assist gas helps to cool the cut and remove debris. Nitrogen is a good choice for cutting aluminum sheet.

Clean the material before cutting

This will help to prevent the laser beam from reflecting, which can damage the lens or the machine itself.

Use a cutting table with a good fume & debris collection system

This will help to remove the fumes and debris generated by the cutting process.

Maintain your machine regularly

It is also important to maintain your fiber laser cutting machine regularly.This will help to ensure that the machine continues to operate safely and efficiently.

Conclusion

Overall, fiber laser cutting machines offer a number of key benefits for cutting aluminum sheet. They are precise, accurate, fast, efficient, and versatile. They also produce high-quality cuts with minimal dross and heat distortion. In addition, fiber laser cutting machines are environmentally friendly and safe to operate.

Any question about aluminum sheet cutting, contact us.

Send us mail

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Import a Fiber Laser Cutter from China to the Russia (Step-by-Step Guide)

fiber laser cuting machine Russia

STEP 1: Finding a Reputable Supplier

How to find a reputable supplier for a fiber laser.

Do your research online and read reviews.

When researching fiber laser cutters online, it is important to read reviews from other users. This can help you get a better understanding of the pros and cons of different models, as well as the level of customer service you can expect from the manufacturer.

We use fiber laser cutting machines to create prototypes of new products. They are very fast and efficient, and they help us to get feedback from customers quickly.

Jane Doe Product Manager at Bonzd Manufacturing

OMNI’s fiber laser cutting machine has allowed  cutting steel beams quickly and accurately for our construction projects.

Mary JohnsonCEO

 

When reading reviews, it is important to pay attention to the following factors:

The overall rating of the product
The number of reviews
The specific pros and cons mentioned by reviewers
The tone of the reviews (positive, negative, neutral)

By taking the time to read reviews, you can make an informed decision about which fiber laser cutter is right for you.

Contact potential suppliers and ask for references.

Once you have identified a few potential suppliers for your fiber laser cutter, it is important to contact them and ask for references. This will allow you to speak to other businesses that have purchased from the supplier and get their feedback on the product and the level of customer service they received.

Visit the supplier’s factory if possible.

If you are serious about purchasing a fiber laser cutter, it is a good idea to visit the supplier’s factory if possible. This will allow you to see the machines being manufactured and meet the people who will be responsible for your customer service.

When visiting the factory, be sure to ask the following questions:

How long have you been in business? 

OMNI has been in CNC industry over 10 years, with rich experience on the fiber laser cutting machine building.
What are your most popular models? 

OMNI is with 3015A model for sheet cutting and sheet & integrated tube cutting.

sheet metal laser cutter 845x630 - Import a Fiber Laser Cutter from China to the Russia (Step-by-Step Guide)

Untitled design 3 845x630 - Import a Fiber Laser Cutter from China to the Russia (Step-by-Step Guide)

 

 

What are the features of your machines?

What is your warranty policy?

Laser Machine-full 24 months back to base warranty on the laser machine and relevant manufacturers warranty on 3rd party add ones except consumable parts.

How do you handle customer service issues?

OMNI aftersales engineer can install, repair and offer training at your workshop. So no need worry about after sales service.

By asking these questions, you can get a better sense of the supplier’s capabilities and the level of customer service they offer.

Make sure the supplier is registered with the Chinese government.

 

  • How to avoid scams and counterfeit lasers.

When importing a fiber laser from China, it is important to make sure that the supplier is registered with the Chinese government. This is because only registered suppliers are allowed to export goods.

There are a few ways to check if a supplier is registered with the Chinese government. One way is to ask the supplier for their business registration certificate. This certificate will show the name of the company, the address of the company, and the registration number.

business licience - Import a Fiber Laser Cutter from China to the Russia (Step-by-Step Guide)

Another way to check if a supplier is registered with the Chinese government is to use the China National Enterprise Credit Information Publicity System (CNEIC). This system is a database of all registered businesses in China. You can search the CNEIC by the supplier’s name or registration number.

It is important to make sure that the supplier is registered with the Chinese government before you import a fiber laser from China. This will help to ensure that you are not dealing with a scam or a counterfeit supplier.

STEP2 : Getting Quotes from Multiple Suppliers

  • Why it’s important to get quotes from multiple suppliers.

Getting quotes from multiple fiber laser suppliers is important because it allows you to compare prices, terms, and conditions. This will help you to get the best deal possible.

Here are some of the benefits of getting quotes from multiple suppliers:

You can compare prices and find the best deal,  negotiate the terms of the sale, get a better understanding of the market.

  • How to compare quotes.

Compare the prices.  Make sure to compare the prices of the same features and specifications. Ask supplier the frame thickness, how they weld it, get the brand of control system, linear guide, servo motor and drive, reducer, fiber laser head, fiber laser resource, industril chiller etc.

Here take reference of OMNI sheet metal fiber laser cutter:

Control System: 

OMNI mainly offer CYPCUT and RAYTOOLS control system. This is the brain, all command are from here. An intelligent brain is with superior performance on leveraging software, connectivity, data processing and autonomous features to progressively increase the capabilities of the laser controller system.

 

cypcut1 1200x630 - Import a Fiber Laser Cutter from China to the Russia (Step-by-Step Guide)

cypcut

 

CUTTING HEAD:

Cutting (torch) head is like human arm, very crucial for cutting quality. We only use RAYTOOLS worldwide famous brand. Coordination with “brain- control system” – Our hands work seamlessly with our mind. Cutting heads achieve this through integrated controls, feedback loops and processing algorithms.

fiber co2 laser head 1 1200x630 - Import a Fiber Laser Cutter from China to the Russia (Step-by-Step Guide)

 

Machine Frame

Thicken 8mm steel tubes welded with HOLE-THROUGH welding ways. Ensuring machine frame working over 10 years without deform.Foundation and stability – Just as our skeleton provides the foundation and rigidity for our body, the machine frame must be a strong, stable base to support all other components without flexing or vibration.

frame 1 1200x630 - Import a Fiber Laser Cutter from China to the Russia (Step-by-Step Guide)

 

Transmission

Quality world famous brand HIWIN and YYC helical gear. Ensuring your high precision cutting performance.  Just as muscles and connectors transmit force from the skeleton to enable precise movement, linear guides and ballscrews transmit precision motion throughout the machine.

linear guide - Import a Fiber Laser Cutter from China to the Russia (Step-by-Step Guide)

 

Motor & Drive and other superior quality electrical parts

We all suggest customers to purchase YASKAWA servo drive and motor, and adopting superior quality electrical parts, since this is like the Arteries and veins. Motor cables distribute electrical current from central drives to linear actuators throughout the “body”.

There are more features, see below fiber laser cutting machine demo.

COMPARE TERMS & CONDITIONS

Compare terms, and conditions of the quotes. Compare the delivery term, to see which one they offer, FOB or CIF, because different dlievery term is with different charge.

Remember, firstly, knowing your demand clearly, tell the supplier below info:

  • What are the materials you want to cut? This will determine the power and wavelength of the laser you need to recommend.
  • What are the thicknesses of the materials they want to cut? This will also affect the power of the laser.
  • What are the shapes and sizes of the parts they want to cut? This will affect the size of the laser bed you need to recommend.
  • What are your budget? This will help you narrow down recommendations.
  • Do you have other requirements? This could include things like the need for a specific software or the ability to connect to a network.

REQUEST A QUOTE

STEP3: Negotiating the Price and Terms of the Sale

How to negotiate the price of a fiber laser.

  • Be polite and professional. Even if you’re not happy with the price, it’s important to be polite and professional to the seller. This will make them more likely to want to work with you.
  • Be patient. Negotiating can take time. Don’t expect to get the best price right away. Be patient and persistent, and you’ll eventually get the price you want.
  • Get everything in writing, including the price, delivery date, and warranty.

What terms to negotiate.

You will confirm the machine configurations, like laser head, laser source, motor and drive, transmission.

Besides machine configuration, you will check the payment term, usually is with 30% downpayment.

Also you need to check delivery term, is it EXW, FOB or CIF? or DDU? We will explain the delivery term later.

STEP 4: Follow up the Production

Keep the supplier to update you the production like weekly. And be sure to receive the inspection video or images before delivery.

STEP5: Importing the Laser

  • The steps involved in importing a laser from China to the Russia.

  • Arrange shipping to the Russia.

Use a freight forwarder. Hiring a professional freight forwarder will make the shipping process much smoother. They can handle all the paperwork, customs clearance, transportation arrangements, etc. Look for a company that specializes in China-Russia trade. If you can not find out, OMNI can arrange forwarder to ship your goods. We have been in this industry over 10 years, knowing forwarders who handle China-Russia delivery.

Export paperwork. You’ll need to obtain an invoice, packing list, commercial invoice, certificate of origin, and other papers from the Chinese manufacturer. These are required for customs clearance in Russia. OMNI will prepare these papers for you.

Insurance. Arrange cargo insurance to cover damage or loss during shipment. Under CIF term, OMNI will cover the insurance for you. If it is EXW or FOB term, do not forget to buy insurance from the forwarder you arranged.

I believe you can get all these terms defination of EXW, FOB, CIF, CFR, DDU. etc.

Below are main Incoterms used for importing CNC machines are:

FOB – Free Onboard (or Freight On Board): Indicates that the seller’s responsibilities end when the goods board the ship leaving the port of origin. On FOB, the seller manages inland transportation, loading, export customs clearance, and port expenses. The buyer selects the carrier and shipping route and manages import customs clearance and expenses. Usually, this is the best and most cost-effective option for new importers.
EXW – ExWorks: Indicates that the seller’s responsibilities end once the goods are made available to the buyer at the manufacturing site or warehouse facility. In other words, once the order is packaged for shipment, it’s up to you to handle the rest. If you are new for importing, do not suggest this way.
CIF – Cost, Insurance, Freight: Indicates that the seller is responsible for insuring the goods up until they arrive at the buyer’s port of destination. The seller also handles inland transportation, loading, and export customs clearance. The seller is in control of the carrier and shipping route, but the buyer manages import customs clearance and expenses. Buyer do not need to handle the shipping, just wait for be informed by the shipper and prepare for the payment of customs declaration.

Whatever which shipping term you choose, do not forget to buy insurance.

Customs clearance. The freight forwarder will handle clearing customs in Russia. You may need additional import permits, certificates, etc. depending on the type of machine. OMNI will offer CE certificate for you.

  • Clear customs and import duties.

HS code is 8456.10.101.0 in Russia.

Import duty is 5% of CIF price, VAT is 20% of CIF price.

Take example, if the CIF price is €1000, the exchange rate is 1 €= 100 RU, then Import Duty is ₽50, VAT is ₽ 200, total is ₽ 260.

  • Receive the laser and start using it.

Check the package is damaged or not. Incase there is broken issue, file to the insurance company at once. And contact the supplier, let them to handle the process for you.

If the package is well. After open the package, read the mannual and safety tips. Then start installation.

  • What to expect during the import process.

  • Notify freight forwarder of expected shipment arrival. They will provide estimated arrival date based on transport mode.
  • Forwarder submits pre-alert to Russian customs with basic shipment details prior to arrival.
  • Upon arrival in Russia (seaport or airport), forwarder handles customs clearance with proper paperwork.
  • Russian customs will inspect shipment against documentation for tax/duty assessment. Physical checks may be done.
  • Forwarder pays applicable duties, taxes and fees on importer’s behalf. Ensure payment terms agreed in advance.
  • Once cleared, forwarder arranges inland transport to delivery location in Russia.
  • Shipment transported by truck, train or smaller vessel depending on destination. Transit times vary.
  • Final delivery notification provided. Forwarder handles any claims or loss/damage reports.
  • Import VAT is filed and can be recovered later if goods are not sold in Russia.
  • How to avoid delays and complications.

  • Use experienced carriers with good track record for the China-Russia trade lane. Avoid unreliable options.
  • Obtain cargo insurance cover for full shipment value against losses.
  • Consider arriving into St. Petersburg or nearby ports rather than far eastern ports for quicker clearance.
  • Allow a minimum 2-week buffer for potential customs/clearance delays, especially during holidays/weather issues.

If there is any question about fiber laser cutting machine or import issues to Russia, do not hesitate to let us know.

ASK ANY QUESTION

Fiber Laser Cutting Machines in Pakistan: A Guide to Buying and Importing

fiber laser cutting machine in Pakistan

The Current Conditions of the Fiber Laser Cutting Machine Market in Pakistan

  • The demand for fiber laser cutting machines in Pakistan is growing rapidly. This is due to the increasing adoption of new technologies by businesses in Pakistan, as well as the growing demand for high-precision and cost-effective cutting solutions.

Laser Cutting Machines Market Size And Forecast 768x432 1 - Fiber Laser Cutting Machines in Pakistan: A Guide to Buying and Importing

  • The market is dominated by a few large Chinese manufacturers. This is because China is the world’s leading manufacturer of fiber laser cutting machines. Chinese manufacturers offer a wide range of machines at competitive prices, making them a popular choice for businesses in Pakistan.
  • There are also a number of smaller local manufacturers. These manufacturers offer more affordable machines, but they may not offer the same level of quality or support as the larger Chinese manufacturers.
  • The cost of fiber laser cutting machines in Pakistan is relatively low. This makes them an affordable option for businesses of all sizes. Now more and more laser cuting service in Pakistan, here is a screen shot from Google Map about the fiber laser cutting service.

Why Buy Fiber Laser Cutting Machines from China?

sheet metal laser cutter 845x630 - Fiber Laser Cutting Machines in Pakistan: A Guide to Buying and Importing

  • China is the world’s leading manufacturer of fiber laser cutting machines.

This means that there are a number of reputable Chinese manufacturers that offer high-quality machines at competitive prices.

  • The cost of labor in China is much lower than in Pakistan.

This means that businesses in Pakistan can save a significant amount of money on the cost of labor when they buy fiber laser cutting machines from China.

  • The Chinese government offers a number of incentives to businesses that import machinery from China.

This can further reduce the cost of buying fiber laser cutting machines from China.

  • The shipping time from China to Pakistan is relatively short.

2 5 1 1280x630 - Fiber Laser Cutting Machines in Pakistan: A Guide to Buying and Importing

This means that businesses in Pakistan can get their fiber laser cutting machines quickly and start using them to improve their productivity. From the quote of shipping company in July 2023, the freight is only around US$200 – US$300 for OMNI 3015 sheet metal fiber laser cutting machine.

Fiber Laser Cutting Machine Price in Pakistan

The price of a fiber laser cutting machine in Pakistan can vary depending on a number of factors, including the machine’s specifications, the brand, and the supplier. However, you can expect to pay anywhere from PKR 1 million to PKR 10 million for a fiber laser cutting machine in Pakistan.

Here are some of the factors that can affect the price of a fiber laser cutting machine in Pakistan:

Machine specifications: The price of a fiber laser cutting machine will increase as the machine’s specifications increase. For example, a machine with a larger cutting area and a higher cutting power will be more expensive than a machine with a smaller cutting area and a lower cutting power.
Brand: The brand of the machine can also affect the price. Generally speaking, machines from well-known brands will be more expensive than machines from lesser-known brands.
Supplier: The supplier you choose can also affect the price. Some suppliers may offer lower prices than others, but it is important to make sure that the supplier you choose is reputable and that the machine you purchase is of good quality.

According to the OMNI3015E fiber laser cutting machine US$12,500 FOB Qingdao, you will get this machine at the cost of US$13,000 around.

How to Import Fiber Laser Cutting Machines from China

here are some steps on how to import cnc machines from China:

Find A Reputable Fiber Laser Cutter Supplier

There are a number of ways to find a reputable supplier of fiber laser cutting machines from China. You can search online, ask for referrals from other businesses, or attend trade shows. When you are looking for a supplier, it is important to consider the following factors:

    • Reputation. OMNI is a reputable company with a long track record of success. We have been selling fiber laser cutting machines for over 10 years and have a satisfied customer base all over the world. We are known for our high-quality machines, our excellent customer service, and our competitive prices.
    • Track record. OMNI has a proven track record of delivering high-quality fiber laser cutting machines on time and within budget. We have a team of experienced engineers who are dedicated to providing our customers with the best possible service. We also have a strong commitment to quality control, so you can be sure that your machine will meet your expectations.
    • Warranty and return policy.OMNI offers a one-year warranty on all of our fiber laser cutting machines. This means that if your machine breaks down within the first year, we will repair or replace it at no charge.
    • Customer support.OMNI offers excellent customer support. We have a team of experienced engineers who are available to answer your questions and help you troubleshoot any problems you may have with your machine. We also offer training on how to use our machines so that you can get the most out of them.

GET HELP ON FIBER LASER CUTTING MACHINE PURCHASING

What information you need to confirm with fiber laser cutting machine supplier?

  • Machine specifications: This includes the working dimensions, cutting head brand and power, driving motor power, transmission size, controller specification, and accessories.
  • Lead times: This is the estimated production time for the machine. It is important to factor in the lead time when making your purchase decision. OMNI fiber laser cutter delivery time is 15-30 working days as per different configuration fiber laser machine.
  • Payment terms: The most common payment terms for fibe laser cuting machines are T/T (Telegram Transfer) and LC (Letter of Credit). You may also be able to use PayPal, Western Union, or other methods. Usually, we require 30% downpayment, when you see the product testing video, final products, then arrange the balance and we arrange the shipment for you.
  • Packaging: The machine should be packaged in a way that protects it from damage during shipping. The packaging should also be compliant with the import regulations of your country.
  • Shipping terms: The most common shipping terms for CNC machines are FOB, EXW, and CIF. FOB means that the seller is responsible for the machine until it is loaded onto the ship. EXW means that the seller is responsible for the machine until it is made available to you at the factory. CIF means that the seller is responsible for the machine until it arrives at your port of destination.

Negotiate a price and terms of delivery.

Once you have found a reputable supplier, you will need to negotiate a price and terms of delivery. The price of a fiber laser cutting machine can vary depending on the manufacturer, the specifications of the machine, and the terms of delivery. It is important to negotiate the price to get the best possible deal.

 

Make sure the machine is compatible with the electrical standards in Pakistan.

The electrical standards in Pakistan may be different from the standards in China. It is important to make sure that the machine you purchase is compatible with the electrical standards in Pakistan. You can check with the Pakistan Bureau of Standards and Quality (PSBQ) to find out the specific electrical standards that apply to fiber laser cutting machines.

Factor in the cost of shipping and customs clearance.

The cost of shipping and customs clearance can add to the overall cost of buying a fiber laser cutting machine from China. It is important to factor these costs in when making your decision. You can get an estimate of the shipping and customs clearance costs from a freight forwarder, let us know your nearest sea port and omni will calculate the freight for you.

Main Sea Ports for fiber laser cutting machine shipping

  • Karachi
  • Qasim
  • Gwadar

Delivery Time on Sea

15-20 Days

 

Import the machine.

Once you have found a supplier, negotiated a price, and made sure the machine is compatible with the electrical standards in Pakistan, you can import the machine. You will need to work with a customs broker to clear the machine through customs. If you are not familiar with this, we can help you to arrange the shipment and preparted the document, you just wait for the contact from the cargo agenacy to clear customs under their guide. Below we take example of goods in Karachi sea port, check the process.

Customs clearance done in Karachi sea port

Get the goods release order (GRO) from the customs authorities. The GRO is a document that authorizes you to pick up your goods from the port.
Go to the port and present the GRO to the customs clearance agent. The customs clearance agent will help you to complete the necessary paperwork and release your goods.
Pay the customs duty and other charges. The customs duty and other charges are payable before you can pick up your goods.
Arrange for transportation of your goods. You will need to arrange for transportation of your goods to your destination.
Pick up your goods. Once you have paid the customs duty and other charges, you can pick up your goods from the port.

Of couse, above work, you can find a cargo agency to handle it for you also. And OMNI work with cargo agency for over 10 years, our cargo agency can handle this for you.

WHAT YOU NEED WHAT YOU DO NOT NEED
$50–$100
For products, transport, customs, and brokerage services
A license or permit
For most goods—although certain high-risk products are regulated by government agencies that require licensing
Power Supply
At least have power supply at your workshop
Pakistan Residency
Time
Looking for suppliers in China, confirm machine details and shipping
Knowledge of Chinese Canguages
A Registered Business

 

According to the official import tax calculating site, fiber laser cutting machine import duty is 0, SALES_TAX is 17%. Take example of OMNI3015E fiber laser cutting machine, which is fiber laser machine on sale, which costs US$12,500 FOB Qingdao, plus freight US$300 (may changed per month), total is around PKR Rs 2176.00. 

Arrange the transportation of goods from Karachi sea port

Find a transportation company. There are a number of transportation companies that operate in Karachi. You can find a company by searching online or by asking for recommendations from friends or colleagues.
Get quotes from different companies. Once you have found a few companies, get quotes from each company. This will help you to compare prices and services.
Book your transportation. Once you have chosen a company and agreed on a price, book your transportation. This will ensure that your goods are transported on time.
Track your shipment. Once your goods have been shipped, you can track their progress online. This will help you to know when your goods will arrive at your destination.

Conclusion

Overall, fiber laser cutting machines can be a great investment for businesses in Pakistan. They can help businesses to improve their productivity and efficiency, and they can save businesses money in the long run.
Looking for a reputation fiber laser cutting machine supplier like OMNI is a good option for businesses in Pakistan. OMNI is a reputable company with a long track record of success. We offer high-quality machines, excellent customer service, and competitive prices.

US12500 1280x630 - Fiber Laser Cutting Machines in Pakistan: A Guide to Buying and Importing
If you are looking for a fiber laser cutting machine for your business in Pakistan, contact OMNI. We would be happy to answer your questions and help you find the perfect machine for your needs.

GET QUOTE TODAY

 

Stainless Steel Cutting With Fiber Laser Cutting Machine – How To?

fiber laser cut stainless steel pipe

Stainless Steel Fiber Laser Cutting Machine Introduction

Fiber laser cutting machine is a popular choice for cutting stainless steel. They offer a number of advantages over other cutting methods, including high precision, smooth cuts, no burrs, no dross, and fast cutting speed.

In this blog post, we will discuss how to cut stainless steel with a Fiber laser cutter. We will cover the following topics:

  • What is a stainless steel fiber laser cutting machine?
  • How do fiber laser cutting machines cut stainless steel?
  • Why are fiber laser cutting machines so good at cutting stainless steel?
  • Benefits of using a fiber laser cutting machine to cut stainless steel
  • How to set up a fiber laser cutting machine to cut stainless steel
  • Common problems when cutting stainless steel with a fiber laser cutting machine
  • How to troubleshoot problems when cutting stainless steel with a fiber laser cutting machine
  • Conclusion

What is a stainless steel fiber laser cutting machine?

A fiber laser cutting machine is a machine that uses a laser beam to cut metal. The laser beam is generated by a fiber laser, which is a type of laser that uses a fiber optic cable to transmit the laser light. Fiber lasers are very efficient and can produce very high power laser beams.

How do fiber laser cutting machines cut stainless steel?

When the laser beam hits the metal, it vaporizes the metal. The vaporized metal is then blown away by a stream of gas, such as nitrogen or oxygen. The laser beam moves very quickly, so it can cut through metal very quickly.

Why are fiber laser cutting machines so good at cutting stainless steel?

Stainless steel is a very tough material, but it is also very reflective. This makes it difficult to cut with traditional cutting methods. Fiber laser cutting machines are very good at cutting stainless steel because the laser beam is absorbed by the metal.

 

sheet metal laser cutter 845x630 - Stainless Steel Cutting With Fiber Laser Cutting Machine - How To?

 

GET QUOTE TODAY

Benefits of using a fiber laser cutting machine to cut stainless steel

  • High precision: Fiber laser cutting machines can produce very precise cuts. This is important for applications where the accuracy of the cut is critical, such as in the manufacturing of medical devices or aerospace components.
  • Smooth cuts: Fiber laser cutting machines produce smooth cuts with no burrs or dross. This makes the cuts look good and also reduces the need for post-processing.
  • Fast cutting speed: Fiber laser cutting machines can cut stainless steel very quickly. This can save time and money, especially when cutting large quantities of material.

How to set up a fiber laser cutting machine to cut stainless steel

To set up a fiber laser cutting machine to cut stainless steel, you will need to do the following:

  • Choose the right laser power for the thickness of the stainless steel you will be cutting.

The laser power required to cut stainless steel depends on the thickness of the material. In general, you will need more laser power to cut thicker materials. Here is a table that shows the recommended laser power for cutting stainless steel of different thicknesses:

 

Teal Modern Vertical Bar Chart Graph 1024x630 - Stainless Steel Cutting With Fiber Laser Cutting Machine - How To?

It is important to note that these are just general guidelines. The actual laser power required may vary depending on the specific type of stainless steel, the quality of the laser cutting machine, and other factors. It is always best to consult with the manufacturer of your laser cutting machine to determine the optimal laser power setting for your specific application.

  • Set the cutting speed and feed rate.

STAINLESS STEEL (N2)

Belwo chart is only for reference. Adjust the rate in actual cutting process.

MATERIAL FEEDRATES
Fiber4.0kW
inch mm in/min
Stainless 0.040 1.0 2362
Steel 0.060 1.5 1654
N2 0.080 2.0 886
0.100 2.5 610
0.120 3.0 354
0.180 4.5 197
0.250 6.4 138
0.375 9.5 59
0.500 12.7 39
0.625 16.0 28
  • Use the correct cutting nozzle.

Nozzle Types

In general, laser cutting nozzles can be divided into single-layer and double-layer nozzles. Single-layer nozzles are used for melting and cutting, while double-layer nozzles are used for oxidative cutting.

How to Choose 1280x630 - Stainless Steel Cutting With Fiber Laser Cutting Machine - How To?

  • Single-layer nozzles are used with nitrogen as the auxiliary gas. They are typically used for cutting stainless steel, aluminum alloy, and brass.
    Nitrogen is an inert gas, which means it does not react with the material being cut. This makes it a good choice for cutting materials that are sensitive to oxidation, such as stainless steel.
  • Double-layer nozzles are used with oxygen as the auxiliary gas. They are typically used for cutting carbon steel.
    Oxygen is a reactive gas, which means it reacts with the material being cut. This reaction produces heat, which helps to melt and vaporize the material.

The type of nozzle used will depend on the material being cut and the desired cutting results. For example, single-layer nozzles are typically used for cutting stainless steel because they produce a smooth, burr-free cut. Double-layer nozzles are typically used for cutting carbon steel because they produce a faster, more aggressive cut.

Choosing the Right Caliber

The following factors should be considered when choosing the right nozzle caliber for laser cutting:

  • Material thickness: The thicker the material, the larger the nozzle caliber should be.
  • Material type: Some materials, such as stainless steel, require a larger nozzle caliber than others, such as carbon steel.
  • Cutting speed: A larger nozzle caliber will allow for faster cutting speeds.
  • Cutting quality: A larger nozzle caliber may result in a rougher cut.

Common Nozzle Caliber Sizes

The following are some common nozzle caliber sizes for laser cutting:

  • 1mm: For thin materials, such as sheet metal.
  • 1.5mm: For thicker materials, such as plates up to 3mm thick.
  • 2mm: For thicker materials, such as plates over 3mm thick.

Use the correct cutting gas.

maxresdefault 1280x630 - Stainless Steel Cutting With Fiber Laser Cutting Machine - How To?

The type of gas used for fiber laser cutting of stainless steel and other metals depends on the material being cut and the desired cutting results. Here are some of the most common gases used for laser cutting:

  • Nitrogen: Nitrogen is an inert gas, which means it does not react with the material being cut. This makes it a good choice for cutting materials that are sensitive to oxidation, such as stainless steel. Nitrogen also helps to prevent dross formation, which is a black, powdery substance that can form on the edges of the cut.
  • Oxygen: Oxygen is a reactive gas, which means it reacts with the material being cut. This reaction produces heat, which helps to melt and vaporize the material. Oxygen is typically used for cutting carbon steel, as it produces a faster, more aggressive cut. However, oxygen can also cause dross formation, so it is important to use a dross-preventing nozzle when cutting with oxygen.
  • Argon: Argon is a noble gas, which means it is neither inert nor reactive. Argon is typically used for cutting aluminum, as it helps to prevent the material from oxidizing. Argon can also be used for cutting stainless steel, but it is not as effective as nitrogen at preventing dross formation.

The type of gas used will also depend on the thickness of the material being cut. For example, nitrogen is typically used for cutting thin materials, such as sheet metal. Oxygen is typically used for cutting thicker materials, such as plates.

It is important to note that the type of gas is not the only factor that affects the cutting results. The laser power, cutting speed, and feed rate also play a role. It is important to experiment with different settings to find the best results for your specific application.

Here are some additional tips for using laser cutting gases:

  • Keep the gas lines clean. Dirty gas lines can cause poor cutting quality. Clean the gas lines regularly with compressed air.
  • Replace the gas cylinders regularly. Worn gas cylinders can also cause poor cutting quality. Replace the gas cylinders regularly, especially if they are used frequently.
  • Use the correct type of gas for the material being cut. Using the wrong type of gas can cause the cut to be rough, incomplete, or even dangerous.
  • Follow the manufacturer’s instructions. The manufacturer’s instructions will provide specific information on how to use the gases properly.

 

Common problems when cutting stainless steel with a fiber laser cutting machine

The most common problems when cutting stainless steel with a fiber laser cutting machine are:

  • Poor cuts: This can be caused by using too much or too little laser power, or by using the wrong cutting speed or feed rate.
  • Burrs: Burrs can form on the edges of the cut if the cutting speed is too slow or if the cutting nozzle is not properly aligned.
  • Drossl: Drossl can form on the edges of the cut if the cutting gas is not the correct type or if the cutting gas pressure is too low.
  • Slow cutting speed: The cutting speed can be slow if the laser power is too low or if the cutting speed is too high.

How to troubleshoot problems when cutting stainless steel with a fiber laser cutting machine

  1. Check the laser power setting. The laser power is the amount of energy that is delivered to the material being cut. If the laser power is too low, the cut will be incomplete or rough. If the laser power is too high, the material may overheat and warp.
  2. Check the cutting speed and feed rate. The cutting speed is the speed at which the laser beam moves across the material. The feed rate is the speed at which the material moves under the laser beam. If the cutting speed is too fast, the cut may be incomplete or rough. If the cutting speed is too slow, the material may overheat and warp.
  3. Check the cutting nozzle alignment. The cutting nozzle is the part of the laser cutting machine that directs the laser beam onto the material being cut. If the cutting nozzle is not aligned properly, the laser beam may not be focused properly and the cut may be incomplete or rough.
  4. Check the cutting gas type and pressure. The cutting gas is used to help remove molten material from the cutting area. The type of cutting gas and the pressure of the cutting gas can affect the quality of the cut.

If you have checked all of these factors and you are still having problems cutting stainless steel with a fiber laser cutting machine, you may need to contact the manufacturer of the laser cutting machine or a qualified laser cutting professional for assistance.

Here are some additional tips for troubleshooting problems with stainless steel cutting using a fiber laser cutting machine:

  • Keep the laser cutting machine clean. A dirty laser cutting machine can cause the laser beam to scatter and the cut to be incomplete or rough.
  • Replace the cutting nozzle regularly. A worn cutting nozzle can cause the laser beam to scatter and the cut to be incomplete or rough.
  • Use the correct type of cutting gas. The type of cutting gas can affect the quality of the cut.
  • Use the correct pressure of the cutting gas. The pressure of the cutting gas can affect the quality of the cut.
  • Monitor the cutting process. It is important to monitor the cutting process to ensure that the cut is looking good. If the cut is not looking good, adjust the laser power, cutting speed, feed rate, cutting nozzle alignment, cutting gas type, or cutting gas pressure accordingly.

Conclusion

Fiber laser cutting machines are a versatile and powerful tool that can be used to cut a wide variety of materials, including stainless steel. By following the tips in this blog post, you can learn how to start up and use a fiber laser cutting machine to cut stainless steel with precision and accuracy.

Fiber Laser Cutter Top 10 Concerns That You May Have

fiber laser cut pipe

Fiber Laser Cutter Cutting Quality & Precision

Fiber laser cutter are known for their ability to deliver high-quality cuts with smooth edges and precise dimensions. The cutting quality and precision of a fiber laser cutting machine depend on various factors, including the quality of the machine itself, its components, and the cutting parameters used during operation.

 

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To ensure high cutting quality, the machine must be made of high-quality materials and components, including the laser source, cutting head, and motion control system. The laser source Raycus is powerful and stable, with a high beam quality and wavelength that is suitable for the material being cut. The cutting head Raytools is be well-designed to ensure optimal focus and alignment of the laser beam. The motion control system FSCut is precise and reliable, with high-speed and accuracy to ensure the machine can cut at the desired speed and accuracy.

 

 

In addition to the quality of the machine, the cutting parameters used during operation play a crucial role in determining the quality and precision of the cuts. These parameters include the laser power, cutting speed, focus position, and assist gas pressure and flow rate. These parameters must be carefully calibrated and adjusted to ensure optimal cutting results for each material and thickness being cut.

1000W Raycus Laser Source

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1500WRaycusLaserSource

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Raycus Laser Source 4000W

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Raycus Laser Source 6000W

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Users of fiber laser cutting machines must also consider the maintenance and upkeep of the machine to ensure its continued high-quality performance. Regular cleaning, calibration, and replacement of worn components are necessary to maintain the machine’s performance and avoid any degradation in cutting quality over time.

Power Output

The power output of a fiber laser cutter is a critical factor that determines its cutting capabilities. The power output is measured in watts and determines the machine’s ability to cut through different materials and thicknesses efficiently.

The higher the machine’s power output, the greater its ability to cut through thicker and denser materials, such as metal. However, it’s important to note that higher power output machines also come with a higher price tag.

When you choose a fiber laser cutting machine, they need to consider the types of materials they will be cutting and the thicknesses they will be working with. This will help them determine the minimum power output they need for their cutting needs. For example, cutting through thin sheets of metal may only require a machine with a lower power output, while cutting through thicker sheets of metal may require a higher power output machine.

 

NEED HELP ON FIBER LASER CUTTING MACHINE CHOOSING? CONTACT OMNI EXPERT!

 

It’s important to note that a machine with a higher power output may not always be the best option. Other factors such as the machine’s cutting speed, accuracy, and reliability also play crucial roles in determining its cutting capabilities.

Operating Speed

 

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Operating speed is an important factor to consider when choosing a fiber laser cutting machine. A faster cutting speed increases productivity, which can be beneficial for businesses that require high-volume production without sacrificing cut quality.

However, it’s important to note that the cutting speed is not the only factor that determines the machine’s productivity. Other factors such as the machine’s acceleration and deceleration rates, the type of material being cut, and the thickness of the material also play crucial roles in determining the machine’s overall productivity.

 

 

When choosing a fiber laser cutter, we suggest you look for a machine that provides a balance between cutting speed and cut quality. A machine with a high cutting speed may sacrifice cut quality, resulting in a rough or uneven cut. On the other hand, a machine with a slower cutting speed may provide a higher quality cut but may not be as efficient in terms of productivity.

Additionally, you should also consider the machine’s ability to handle different types of materials and thicknesses. Some machines may only be suitable for cutting specific materials or thicknesses, while others may have a broader range of capabilities.

Fiber Laser Cutting Machine Ease of Operation

It is suggested that  you choose machines that have intuitive controls and user-friendly software, as it makes it easier to learn and operate the machine, regardless of the operator’s skill level.

Fiber laser cutting machines with easy-to-use software Cypcut, Cypone, Cypnest, Tube Pro and controls like Fscut can help reduce user errors and improve productivity. User-friendly software can simplify the design and cutting process, allowing operators to create and modify designs quickly and easily. Intuitive controls can also make it easier to adjust cutting parameters and settings, allowing operators to optimize the machine’s performance for different materials and thicknesses.

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In addition to user-friendly software and controls, other factors that can contribute to ease of operation include the machine’s accessibility and maintenance requirements. Machines that are easy to access for maintenance and repairs can help reduce downtime and improve overall productivity.

Material Compatibility

Different materials have varying properties, such as density, thickness, and melting point, which can affect the machine’s cutting capabilities.

Fiber laser cutting machines are commonly used for cutting metals, such as steel, aluminum, and copper. Some machines may be more suitable for cutting certain materials than others, depending on the machine’s power output, wavelength, and other factors.

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When choosing a fiber laser cutting machine, buyers should ensure that the machine is compatible with the materials they plan to work with. This may involve consulting with the machine manufacturer or supplier to determine the machine’s capabilities for cutting specific materials and thicknesses. Additionally, buyers should also consider the machine’s cutting speed and accuracy for the materials they plan to work with, as these factors can affect the quality and efficiency of the cutting process.

It’s important to note that some materials, such as reflective metals, may require special considerations and additional equipment, such as a beam splitter or a special cutting head, to ensure optimal cutting results.

Maintenance & Service about Fiber Laser Cutter Machine

Like any industrial equipment, fiber laser cutting machines require regular maintenance to ensure optimal performance and durability over time.

You should ensure that the machine you choose has a well-documented maintenance schedule and that the manufacturer provides adequate support and training for maintenance procedures. Regular maintenance may involve tasks such as cleaning and lubrication, inspection and replacement of worn components, and calibration of the machine’s cutting parameters.

In addition to regular maintenance, you should also consider the availability of technical support and replacement parts from the manufacturer. Machines that are backed by a reputable manufacturer with a strong customer support team can help ensure that any technical issues or part replacements can be resolved in a timely and efficient manner, minimizing downtime and maximizing productivity. OMNI offer onsite training and lifetime after sales service, and also have professional installation and training team for offering machine installation and training at your workshop.

 

NEED HELP ON FIBER LASER CUTTING MACHINE CHOOSING? CONTACT OMNI EXPERT!

 

You should also consider the machine’s warranty and service agreements when making their purchasing decision. A comprehensive warranty and service agreement can provide added peace of mind and protection against unexpected repairs or downtime.

Cost

Budget constraints are always a concern, and you will look for a machine that offers the best value for your investment, considering both the initial purchase price and ongoing operational costs.

The initial purchase price of a fiber laser cutting machine can vary widely depending on its capabilities, power output, and other factors. Higher-power machines with more advanced features will generally have a higher price tag, while lower-power machines with fewer features may be more affordable.

You should also consider the machine’s efficiency and productivity when assessing ongoing operational costs, as a more efficient machine can help reduce energy consumption and lower overall operating costs over time. Of couse, if with limited budget, we are for sure you will be very interested to see OMNI fiber laser cutter on sale.

Safety Features of Fiber Laser Cutter

These machines use high-energy laser beams that can pose safety risks to operators and other personnel in the surrounding area if proper safety measures are not in place.

To ensure operator safety, fiber laser cutting machines OMNI have built-in safety interlocks that prevent the machine from operating if safety features are not properly engaged. Protective enclosures should also be in place to prevent accidental exposure to the laser beam and to contain any potential hazards. OMNI offer full cover fiber laser cutting machine for high power fiber laser cutter, especially over for the one over 6KW.

 

 

You should also ensure that the machine is compliant with relevant safety standards and regulations, such as those set forth by CE or FDA.

Software Compatibility to Fiber Laser Cutting Machine

The ability to integrate the machine with popular CAD/CAM software packages can help streamline workflow and improve efficiency by allowing users to easily import and modify designs.

CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing) software packages are commonly used in the manufacturing industry to design and produce parts or products. These software packages allow you to create 2D or 3D designs and generate cutting paths for machines such as fiber laser cutting machines. CypCut sheet cutting software is an in-depth design for fiber laser cutting industry. It simplifies complex CNC machine operation and integrates CAD, Nest and CAM modules in one. From drawing, nesting to workpiece cutting all can be finished by a few clicks.

To ensure optimal efficiency, you should look for a fiber laser cutting machine that is compatible with popular CAD/CAM software packages. This compatibility can help streamline the design and cutting process, allowing users to easily import and modify designs and generate cutting paths without the need for manual programming.

In addition to software compatibility, you should also consider the machine’s software capabilities, such as its ability to optimize cutting parameters for different materials and thicknesses or to generate reports on cutting performance and efficiency. When you only cut 2D work, suggest you Cypcut, and if you also cut tubes, then add Tubepro software to your  package.

 

Scalability & Future-proofing on Sheet Metal Fiber Laser

As businesses grow and expand, you may need to upgrade your machines to accommodate higher production volumes or more complex projects.

To ensure scalability, you should look for fiber laser cutting machines with higher laser power or bigger working size to meet changing production needs.

In addition to scalability, you should also consider the machine’s compatibility with industry advancements and emerging technologies. Fiber laser cutting technology is constantly evolving, and machines that are compatible with the latest advancements in laser technology, software, and automation can help ensure that the machine remains competitive and efficient over time.

You may also consider the machine’s ability to integrate with other equipment or systems, such as automation or material handling systems, to improve productivity and efficiency. OMNI offer robotic laser welding machine for enhancing your metal handling capability.

NEED HELP ON FIBER LASER CUTTING MACHINE CHOOSING? CONTACT OMNI EXPERT!

 

When Every Cut Matters: How Fiber Laser Cutter Delivers Maximum Value For Cutting Stainless Steel 

fiber laser cut stainless steel pipe

I. Introduction

Fiber laser cutter offers significant advantages for cutting stainless steel. They can achieve high precision, speed, and quality while reducing costs and environmental impact. By understanding the properties of stainless steel, factors that affect the cutting process, and best practices for optimization, manufacturers can maximize the benefits of fiber laser technology for their applications.

 

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Fiber lasers have revolutionized laser manufacturing by providing faster, higher quality and lower-cost production while enhancing worker safety – critical advantages in today’s competitive global economy.  Their unparalleled combination of high power, efficiency, quality, compactness, reliability, flexibility and safety gives manufacturers new capabilities and a competitive edge.

 

 

In this blog, we will discuss how this affects the cutting process, how to choose fiber laser cutter and more tips.

II. Fiber Laser Cutting Machine: A Brief Overview

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Fiber laser cutting uses concentrated light from a fiber laser source to melt and sever materials.  The laser beam is directed at the target material, where its high density of photons generates intense local heating.  This causes the material to melt and vaporize, creating a cut with minimal deformation.

 

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Excellent beam quality. Fiber lasers produce a very clean and uniform laser beam. This leads to more precise cutting, welding, drilling and engraving. It results in fewer imperfections and a superior finish.

          High speed

High power and efficiency. Fiber lasers can generate high power outputs with excellent efficiency. This allows them to cut through thick materials quickly and precisely.

         Low maintenance

Fiber lasers have no moving parts so they tend to be very reliable and low-maintenance. This results in minimal downtime which is critical for manufacturing operations.

        Safety

The all-optical design of fiber lasers results in no exposure to laser resonator mirrors, cooling water or other potential safety hazards found in solid-state lasers. This makes them much safer to operate and interface with human workers or robotic systems.

III. Stainless Steel: Properties and Applications

  • Composition and types

Stainless steel contains chromium and nickel, which provide corrosion resistance.  Typically, stainless steel contains 10.5-12% chromium and up to 8% nickel.  When chromium is alloyed with iron, it forms a continuous, passive chromium-rich oxide layer that protects the underlying metal from corrosion.

The main types of stainless steel are:

• 300 series: Austenitic grade, high strength and ductility.  Contains 16-20% Cr, 8-12% Ni.  Stainless steel 304 and 316 are common grades.  Used for cutlery, utensils, appliances.

• 400 series: Higher chromium (16-20%), lower carbon (0.08%) for even better corrosion resistance.  Mostly quarantine applications.

• 200 series: Lower Cr (16-18%) so cheaper to produce but less corrosion resistant.  Grade 201 is a common economical grade.

• Duplex series: Equal amounts of ferrite and austenite phases for high strength.  Grades 2205 and 2304 contain 22% Cr, 3.5-4% Ni.  Used offshore for pipes, pumps, valves.

• Ferritic series: Body-centered cubic phase, maximum Cr (10.5-12%) minimum Ni.  Low cost, corrosion resistant but low strength.  Used for cookingware, appliances.  Grades 403 and 430 typical.

• Super alloys: Very high strength/creep resistance for high-temperature applications.  Often contain Ni (up to 80%) and other alloys.  Used for aircraft engines, heat exchangers, industrial gas turbines.

Properties: corrosion resistance, strength, and durability

Corrosion resistance: Stainless steel contains chromium which forms a thin passive oxide layer that protects the metal from corrosion.  The oxide layer is self-healing and protects even when scratched.

Strength: Stainless steel has high tensile strength, hardness, and wear resistance depending on the grade.  Austenitic grades like 304 are relatively soft while duplex grades are very strong.

Durability: Stainless steel is very durable due to its corrosion resistance, strength, and hardness.  It can withstand high levels of stress and last a long time with little deterioration.

  • Applications of stainless steel in various industries

    • Construction

Stainless steel is popular for architectural elements like facades, roofs, doors and frames due to its corrosion resistance and durability.  It is used to make structures long-lasting with minimal maintenance.  Grades 304 and 316 are common for construction.

 

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Automotive industry

Stainless steel is used for components such as exhaust manifolds, automotive trim, bumpers, wheels, and springs.  Its corrosion resistance prevents rust while its strength enables lightweight designs.  Grades 304 and 201 are often used for heat exchangers, trim and wheels.

 

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Medical industry

Stainless steel is the material of choice for surgical instruments, implants, prosthetics, hospital equipment and hygienic/sterile devices due to its biocompatibility, corrosion resistance and durability.  Surgical grade 304L is the most common grade for implants and instruments.  It resists pitting and corrosion in moist environments.

 

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Food processing industry

Stainless steel is essential for equipment and surfaces where food is prepared and served due to its hygienic qualities like corrosion resistance, hardness, ease of cleaning and thermal conductivity.  It is used for sinks, tableware, appliances, pipes, processing equipment and more.  Food grades 304 and 316 are typically used.

 

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Consumer goods industry

 

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Stainless steel is used for products such as cutlery, cookware, appliances, appliances, sinks and more due to its attractive appearance, corrosion resistance, hardness and heat conductivity.  Stainless steel stays elegant, shiny and scratch-resistant with minimal maintenance.  Grades 304, 316 and 430 are common for consumer goods.

IV. Fiber Laser Cutting Stainless Steel: Process and Factors

 

 

Process​​​​​​​

  • Initiating the cutting process

A high-power fiber laser generates a focused beam of light which is directed at the stainless steel material.  The light is absorbed and converted into heat, initiating melting and vaporization at the cutting edge.

 

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  • Melting and vaporizing the material

The intense heat from the laser beam melts and then vaporizes the stainless steel, creating a narrow molten pool.  As more of the material is heated and removed, the molten metal and vapor are ejected from the cutting path.

 

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  • Ejecting molten material

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An assist gas, typically nitrogen or argon, is delivered through the focus head and cutting path.  The assist gas forms a jet that helps remove the molten metal droplets and prevent oxygen contamination of the molten pool and cut edge.  This allows the cut to deepen and widen rapidly.

  • Completing the cut

 

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The laser continues to melt and vaporize the stainless steel layer by layer as it is removed by the assist gas jet.  The cut progresses smoothly until the laser is turned off, resulting in a clean, precise cut edge with minimal deformation.

 

 

Factors affecting the cutting process​​​​​​​

 

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Laser power: Higher laser power enables faster, deeper cutting of thicker sections with minimal heat and deformation to the surrounding material.  However, laser power must be properly matched to the material and process to avoid issues like oxidation, cracking and warping.  Higher laser power alone does not necessarily translate to better results, so other factors like cutting speed and focus position must be optimized for ahieve high precision metal cutting and maximum productivity &quality.

 

 

  • Cutting speed

 

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Cutting speed significantly impacts cut quality and kerf width.  Slower cutting speeds produce narrower kerf cuts with a cleaner edge finish and less oxidation.  Faster speeds result in a rougher edge with more melt and re-solidification along the cut edge.  Cutting speed must be balanced with laser power for optimal performance.  Multiple tools can achieve different cutting speeds for various requirements.

  • Gas pressure

 

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The pressure of the assist gas (oxygen, air or inert gas) impacts cut quality, kerf width and edge quality.  Higher pressures help more efficiently remove molten material from the cut edge and narrow kerf cuts.  Lower pressures have the opposite effect.  Gas pressure should be adjusted based on material thickness, laser power, and cutting speed.  For most cases, higher pressures will improve results but must be monitored to avoid blowouts.

Auxiliary gases often utilized in fiber cutting machines include oxygen, nitrogen, and air. Nitrogen is commonly utilized in the cutting of copper, aluminum, and stainless steel. In most cases, oxygen is utilized to cut carbon steel. When employing air cutting, a 10 kW air compressor is required, as well as a 7.5 KW drier and a tertiary filter.

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The focus position of the laser relative to the cutting material impacts efficiency, quality and kerf width.  A focused beam produces the narrowest cuts and cleanest edges but the depth of focus limits the cut thickness.  Defocusing the beam widens the kerf and allows cutting thicker sections, but at the cost of cut quality and edge finish.  The focus position must be optimized for each material thickness to balance these factors.

  • Material thickness and type

The material properties substantially influence laser cutting performance and results.  Thicker materials require higher laser power and focused beams to cut efficiently with narrow kerf widths, while thinner sections can achieve superior quality at lower powers.  Different material types also cut differently, as they vary in hardness, thermal properties, oxidation tendency and other factors.  Process parameters must be tailored for best results in each material.

Below is the cutting parameter of 3000W, 1500W, 1000W of fiber laser cutting machine for sale for stainless steel, including aire pressure, power, cutting thickness, speed, nozzle, focus potition and cutting height.

Note: The red-labeled parameters in the table are proofing parameters, whicharegreatly affected by various factors in actual processing, and are only suitable for small batch production. Higher power lasers are recommended for mass production processing.

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V. Advantages of Fiber Laser Cutter for Stainless Steel

 

The advantages of fiber laser cutting machine for stainless steel are extremely compelling, resulting in its rapid adoption worldwide.  As technology continues to advance, fiber laser cutting will provide even greater benefits, supporting its dominance for high-performance cutting of metals and other materials.

Fiber lasers produce a high-quality focused beam that can cut very precisely with minimal roughness or irregularities, especially in thin sections.  Cuts have a uniform width and can achieve ±0.01 mm accuracy. It is the best choice for high precision sheet metal cutting solution.

  • Clean cuts with minimal burr

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Clean cuts with minimal burr.  The concentrated beam energy and assist gas can cut cleanly through tough materials like stainless steel with minimal burr formation on either side of the cut.  Burr heights are typically <0.1 mm.

  • Increased production speed

Fiber lasers provide high power for fast cutting of thick stainless steel sections.  Deep sections can be cut quickly with minimal heat and distortion.  They can cut steel up to 100 mm thick at high speeds.

 

 

  • Reduced heat-affected zone

The narrow focused beam minimizes heat input, resulting in a smaller HAZ where the material properties are modified.  The HAZ is typically <0.3 mm for fiber laser cutting.  This reduces softening,Warping and residual stresses.

  • Lower operating costs

CNC fiber laser has high power efficiency, require little maintenance, have no consumables like electrodes, and have a long lifespan.  This results in lower operating and maintenance costs.  They also produce minimal waste and fume extraction requirements.

  • Ability to cut complex shapes and intricate designs

The precise focused beam can cut intricate parts, profiles and features with exceptional dimensional accuracy and surface finish, even in tight spaces or with sharp corners and edges.

  • Environmentally friendly process

More fiber laser cutting benefits are producing minimal pollution, hazardous waste or emissions.  It generates no toxic fumes or particulate matter that requires special filtration or containment.  What fume is produced is mostly inert gases like nitrogen or argon, not toxic oxides.  It is a very “green” cutting process.

 

 

VI. Tips for Optimizing Fiber Laser Cutting of Stainless Steel

With experience, optimizing these keys to setup, parameters, maintenance, equipment and monitoring will become second nature, resulting in world-class cutting results, higher productivity, lower costs and superior part quality. Optimized fiber laser cutting is the path to industrial dominance and leadership.

  • Properly setting up the machine

 

Ensure the fiber laser cutting machine is level for best results.  Check that the cutting table, clamping mechanisms and ends effector are securely mounted and protected.  Calibrate optical components like mirrors and lenses for optimal focus.  Protect equipment from environmental contaminants and ensure premises conditions meet specifications.

  • Selecting the right parameters

 

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Choose an assist gas (oxygen, air, nitrogen or argon) suitable for the material and process.  Determin appropriate laser power, speed, focus position and gas pressure based on material type, thickness, complexity and cut quality requirements.  Start with fiber laser cutting conservative parameters and adjust for best results.  Higher power and lower speeds typically require thicker materials while higher speeds usually suit thinner sections.

  • Regular maintenance and cleaning

Conduct routine maintenance like scheduled filter replacement, optical component cleaning, and gas line inspection.  Clean the cutting path, mirrors, lenses and ends effector regularly to prevent built-up debris.  Wipe down the entire machine, especially splash guards, to prevent residue buildup.  Maintain properly for best performance and safety.

  • Using high-quality assist gas

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Use an assist gas that is properly purified and consistent in grade for best cutting results.  Lower purity gases will introduce more contaminants that damage optics, clog filters or impair cutting ability.  High-purity assist gases produce superior, cleaner cuts with less maintenance required.

Carefully monitor cutting results, kerf width and edge quality as cutting progresses.  Make small adjustments to laser power, speed, focus or gas pressure as needed to optimize results.  It is easier to adjust parameters during cutting than after, resulting in better cut quality, less waste and higher productivity.  With practice, balancing these parameters will become highly intuitive.

 

 

VII. Choosing the Right Fiber Laser Cutter for Stainless Steel

 

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Following up fiber laser cutting machine purchasing guide. By evaluating below factors, you can choose a fiber laser cutting machine that maximizes performance, quality and low maintenance for cutting stainless steel while minimizing total costs.  The right machine will give you dominance in the market through superior productivity, part quality, flexibility and ease of use.​​​​​​​ And if there is no high demand on production, you may also could choose cheap fiber laser

  •      Power output

Select a fiber laser with enough power to cut the stainless steel section thicknesses required while maintaining high quality results.  As a rule of thumb, more power enables faster cutting of thicker sections but also higher potential for issues if not properly controlled.  For most applications, 1-5 kW of power is suitable, belongs to low cost fiber laser, while some machines offer up to 10 kW or more for extremely thick materials.  Higher power requires upgrading electrical service and may increase costs.

How to choose a fiber laser cutter with table size and workspace? Check if it allows cutting of the largest parts needed while still leaving extra space for material placement, part handling and possible automation integration.  Larger tables typically mean higher upfront and maintenance costs while smaller tables will limit maximum part size.  Aim for at least 1500-3000mm x 3000-5000mm of clear table space for most applications.

 

Select a machine with intuitive, user-friendly software that is suited for programming complex 2D and 3D cutting profiles with high accuracy.  Look for software that supports features such as nested cutting, auto-generation of support structures, toolpath optimization and simulation.  Software should also enable macros, templates and easy import/export of files.

For 2D sheet cutting, we suggest :

CypCut 0.1 英文 1 1030x219 - When Every Cut Matters: How Fiber Laser Cutter Delivers Maximum Value For Cutting Stainless Steel 

 

The CypCut sheet cutting software is a comprehensive design for the fiber laser cutting business. It unifies CAD, Nest, and CAM components to simplify complicated CNC machine operating. Drawing, nesting, and workpiece cutting may all be completed with a few clicks.

 

CypOne 英文 1030x219 - When Every Cut Matters: How Fiber Laser Cutter Delivers Maximum Value For Cutting Stainless Steel 

 

CypOne is a low-cost technology developed for the advertising business, which mostly produces thin metal sheets. It is suitable for low power range laser machines and can perform operations such as drawing process, toolpath generation, method setting, laser focus control, and pallet changer, among others, to satisfy your high efficiency and quality production requirements.

 

CypNest 英文 1 1030x219 - When Every Cut Matters: How Fiber Laser Cutter Delivers Maximum Value For Cutting Stainless Steel 

 

CypNest is a nesting program for the CypCut/HypCut sheet laser cutting systems. To satisfy your production demands, it incorporates sophisticated operations such as drawing modification, rapid nesting, toolpath creation, analysis report, and more.

 

For 3D tube cutting, we suggest:

 

Tubest Lite 英文 1030x219 - When Every Cut Matters: How Fiber Laser Cutter Delivers Maximum Value For Cutting Stainless Steel 

 

TubesT-Lite is a free toolpath generation program for the FSCUT tube cutting machine. It is intended for use with CypTube/TubePro, and it can import a part from an external igs file, draw a standard shape part, and array-nest the part on the tube.

 

TubePro 英文 1 1030x219 - When Every Cut Matters: How Fiber Laser Cutter Delivers Maximum Value For Cutting Stainless Steel 

 

TubePro is intended for professional tube cutting and can produce tubes and profiles of various shapes. It smoothly integrates with TubesT nesting software to provide method configuration, sophisticated toolpath creation, and nesting for standard and customized production requirements.

Consider the potential to integrate automation such as a robot, gantry system or material handling equipment.  Machines that provide access to programming interfaces, I/O ports, space around the working area and a sturdy frame/base will be easier to automate for unmanned or high-volume cutting.  However, automation adds significantly to upfront cost, complexity and maintenance requirements. If you are with limited budget, go for low cost fiber laser is an option.

Choose a reputable brand that is known for high-quality, durable fiber laser cutting machines.  Look for a manufacturer that provides excellent technical support, training, service and spare parts availability, check if they are familiar with how to import fiber laser to your country, check how much does a fiber laser cost.  While upfront costs may be higher, total cost of ownership will be lower if issues can be addressed promptly by a supportive manufacturer. Get to know more before purchasing a fiber laser cutter.

  • Top fiber laser cutter manufacturers

Trotec – Trotec is a leading German brand that has manufacturing facilities in China.  They are known for high-quality fiber laser cutters that provide exceptional cutting performance, precision and durability.

Bystronic – Bystronic is a Swiss company with a strong presence in China.  They supply fiber laser cutting machines for high-volume industrial cutting of metals, plastics and other materials.

Trumpf – Trumpf is one of the largest global suppliers of laser cutting machines and systems.  They are headquartered in Germany.

Prima Power – Prima Power is a Finland-based company that develops CNC cutting machines using fiber laser, laser and punch technology.

Coherent – Coherent is an American brand that supplies fiber laser cutting systems, heat exchangers, industrial lasers and other products.

• M/s Hamamatsu – Hamamatsu is a Japanese company that supplies industrial fiber laser cutting machines aimed at high-volume manufacturing.

 

 

VIII. Safety Precautions for Fiber Laser Cutting Stainless Steel

By following these guidelines and best practices, fiber laser metal cutting  can be completed with minimal risk to people, equipment, facilities and the environment.

  • Understanding hazards associated with laser cutting

Laser cutting poses risks like intense focused light, hot materials/surfaces, gases, fumes and sparks/slag.  Operators must understand all potential hazards to work safely.

  • Properly training operators

All operators must receive comprehensive training on machine safety, lighting/disabling the laser, emergency shutoff, and relevant protective equipment before using the laser cutter.  Only properly trained personnel should operate the equipment.

Operators and bystanders must wear safety glasses with UV protection, protective gloves, steel-toed shoes, dust masks and close-fitting respirators as required.  Hazardous vapors may also necessitate protective suits or SCBA equipment.

Clear rules must be established for addressing issues like machine malfunctions, gas leaks, fires, laser misfires, entrapment, instability, toxicity, etc.  Safety guides should cover setup, operation, maintenance and emergency response procedures.

  • Protecting from intense focused light

Direct/reflected laser light can cause blindness.  The laser beam path must be enclosed within safeguards like barriers, curtains and interlocks with e-stops.  No lasers should emit directly to unprotected areas.

  • Containing sparks, slag and hot materials

Metal sparks, slag and hot cut pieces can cause burns, fires, and explosions.  Shields, guards, chutes and quenching/cooling systems must direct all debris into properly provided and sealed containers.

  • Monitoring gas usage and leaks

Flammable/toxic gases used as assist fuels pose risks of asphyxiation, explosion and fire.  Proper ventilation, gas detectors, valve controls and shutoff systems should be in place to prevent buildup and leakage.

  • Combating potential fires

Due to gas usage, hot processing and sparks, fire is a constant threat.  Fire suppression systems, extinguishers, sand/vermiculite, and clearly marked emergency routes must be provided.

  • Providing access for emergency response

An appropriately sized access path must lead to each laser cutter to allow quick entry/exit and rescue/response equipment access in case of emergency.

  • Conducting regular inspections and maintenance

Rigorous inspection and maintenance schedules should be followed to ensure all safety systems, mechanisms and features remain properly installed, functional and in good working condition.

 

 

IX. Conclusion

 

N2 2 1280x630 - When Every Cut Matters: How Fiber Laser Cutter Delivers Maximum Value For Cutting Stainless Steel 

In short, invest in the performance, cost-effectiveness and competitive advantage of fiber laser cutting technology.  Superior quality, flexibility and sustainability at a fraction of the total cost.  A proven solution with more and more affordable options to suit any budget.  Stay on the cutting edge or get left behind.  The future is here – don’t delay progress any longer!

Transform your business through the tons of benefits fiber laser cutter provides for little risk or headache.  You have analyzed the potential, now make the leap to future success and prosperity.  Laser cutting pays for itself, so the time for you to get start business with fiber laser cutting machine now.

LOOKING FOR METAL CUTTING SOLUTION? CONTACT OUR EXPERT

 

Application of Lasers in the Fabric Industry

LASER 1 512x321 - Application of Lasers in the Fabric Industry

Since the 19th century, laser technology has been implemented in the fabric industry for manufacturing. Laser technology was introduced to reduce the percentage of human error in tasks like cutting, engraving, and embossing.

The accuracy of the laser pointer combined with software support like CAD, Corel Draw, and Photoshop gives better results and products. Laser-cutting machines are becoming more and more popular in the textile, leather, and garment industries because of the –

  • Accuracy of laser machines
  • Efficiency of laser machines
  • Simplicity of laser machines
  • Scope of automation in the future

Let’s take a deeper look at the application of laser machines in the fabric industry.

CONTENTS

  • Fabric fault detection
  • Laser cutting
  • Evaluation of Seam Pucker
  • Mass Customization
  • Denim Fading
  • Laser engraving
  • Welded garment production
  • Bar code scanning
  • Laser marking

Laser Cutting Machines- Detailed Study

Laser-cutting machines are rising in the fabric industry. With the implementation of laser-cutting machines, companies have been able to increase their production. Along with this, the laser cutting machines help in the process of fabric fault detection.

While the industry benefits from high-speed cutting and accuracy, the trade came with additional expenses. The tool life, complex laser components, labor training, and downtime during machine maintenance are some drawbacks of the trade.

CUTTING - Application of Lasers in the Fabric Industry

Laser-cutting machines are operational in the majority of textile industries. The purpose of the machine is to achieve precise tailoring in reduced time as compared to manual labor. As a relatively new introduction in the fabric industry, laser cutting machines have vast potential.

Fabric Fault Detection

When the fabric is received by the manufacturers in a production unit, the fabric is checked for damages. This check is done using morphological image processing which is carried out by a laser. The machine uses a laser to capture the diffraction grating of the thread in the fabric.

Multiple lenses with similar focal lengths magnify the test sample images and then invert them. These images are then stored in the computer where the software programs compare the images with the standard images. Any change in the measurement leads to the rejection of the fabric.

Laser Cutting

Using a beam of laser and computer software, the operators input the design details into the system. Once started, a very fine beam of laser is focused on the fabric surface which increases the temperature. This rise in temperature leads to the cutting of the fabric.

This operation is faster and cheaper than a mechanical cutting machine. However, the number of fabric layers that you can cut is lesser as compared to the traditional methods. The laser cutting machine offers high precision with the cuts.

Evaluation of Seam Pucker

Let’s understand what seam puckering is before we know the laser evaluation method. Seam puckering refers to the gathering of seams during the sewing, after sewing, or after laundering for a wrinkled seam on the clothing.

The laser method is used to measure the wrinkle formation in the fabric using laser triangulation. The wrinkle percentage is measured with the help of a laser line on the object and then capturing its reflection at a known distance.

This detail is then used to understand the defect in the fabric. The formation of a seam in the fabric leads to quality deterioration and reduces the aesthetic look of the garment. This eventually leads to a bad name for the brand.

FAX - Application of Lasers in the Fabric Industry

Mass Customization

Mass customization is the industrial term that is used when making customized garments based on body dimensions and individual choices. Laser scanning technology helps in the accurate measurement of an individual’s body.

The machine uses various thin laser stripes with the assistance of cameras to measure the body size. To keep it a safe procedure, only eye-safe lasers are used. The machine focuses on the human body for digitization and the number of optical systems depends on the position of the body.

Denim Fading

Gone are the days of using sandblasting to give a rugged fade to your jeans. Manufacturers now use laser machines for laser fading designs on markings that require fading. Commercially, there are two kinds of laser machines that are being sold- solid-based and gas-based.

The degree of fading on the jeans depends on the wavelength, power density, and pulse of the laser. Laser marking causes less harm to the environment as compared to sandblasting or acid washing. Laser fading also offers a precise and smart look to the denim.

Laser Engraving

Laser engraving is a complex process that is done by computerized laser machines. It is done to engrave or mark an object. Despite being complex, laser engraving can deliver precise engravings with a high rate of production. There is no physical contact between the laser and the operator.

You can use a single machine to produce clean, crisp engravings and cuts. Laser machines are used to engrave on printing screens, create patterns, engrave leathers, and more. Engraved pictures of leather products add value to the products. The advantages of laser engraving are:

  • High-speed operation
  • Minimum wear and tear
  • Reduced wastage
  • Same design and color on all fabrics

Welded Garment Production

Garment welding is another process that is done using high-power lasers. During the production process, the thermoplastic parts of the fabric are joined together with the help of heat. The welded garment is weaker than sewn parts but gives a better appearance and offers flexibility.

Bar Code Scanning

Earlier, manufacturers used helium-neon lasers to scan the barcodes to identify the products. This bar code would contain information like the article number, product pricing, and more information related to it.

However, more and more manufacturers have moved to RFID (radio frequency identification) tags. The reason is that RFID tags can be processed faster and they avoid any physical contact with the product.

rfid - Application of Lasers in the Fabric Industry

Laser Marking

Laser marking includes high precision and fast marking of products of different make and hardness. These can be used for products that have a complex design. Laser markings last long and can be used for various products like clothing, leather, metals, and more.

This process is accepted by several brands for marking their clothing precisely and for marking fashion accessories during their production phase.

Conclusion

Laser cutting can be used widely in the fabric industry on various materials. The process brings several advantages with itself that help in revenue generation while cutting costs at the same time. It also offers the flexibility of cutting or engraving any design you wish for, unlike the traditional methods.

To get the best deal on fabric laser cutting machines, visit us.

Know your laser cutting machine – Which is the best option for you?

printer - Know your laser cutting machine - Which is the best option for you?

Laser-cutting machines have brought revolutionary change in several industries. The cutting-edge technology paired with efficient and fast results makes these machines a great choice for quick functionality. The change has helped in making the production process better.

However, it is very important to ensure that the machine you purchase is the right one for you. It is crucial to make the right choice because this is a major investment for your business. You’ll have to ensure that the investment you make is worth it.

Let us discuss these laser-cutting machines in detail to understand them better.

What Are Laser Cutting Machines?

A laser cutting machine is a CNC machine that is used in a wide range of industries for precision cutting. The machine operates using a high-powered laser beam that

helps in cutting or drawing precision designs on materials like steel, plastic, wood, and more.

These laser-cutting machines are generally classified into three different types depending on their technology. These are classified as:

  • CO2 Laser Cutting Machines
  • Crystal Laser Cutting Machine
  • Fiber Laser Cutting Machine

CO2 Laser Cutting Machines

CO2 laser cutting machines use an electrically driven gas laser to cut the material they are working on. The machine works by combining electricity and gas in the chamber together. This leads to the formation of thin light that is then used to cut various materials.

Further, there are two mirrors set up at the end of the light portal. One mirror is reflective in nature whereas the other let some light pass through. These mirrors help in guiding the laser beam into the material that we have to cut. The light produced is powerful as compared to normal light.

The mirrors help in building up the intensity of the light and it only passes through the partially reflective mirror when it is bright. The heat from the light allows the CNC machines to leave a smooth, clean cut on the material we are cutting.

At OmniCNC, our CO2 laser cutting machines come with an air assist. This air assist removes the combustible gasses and heat from the cutting surface. The laser power ranges from 60W to 150W with a working speed of 600mm/s, and are the best for sheet metals.

Crystal Laser Cutting Machine

While CO2 laser cutting machines are common, another CNC machine that is effective is a crystal laser cutting machine. Operating using electricity, this machine cuts through the hardest of materials using a beam produced by various crystals.

A crystal laser cutter uses crystals like neodymium-doped yttrium orthovanadate and neodymium-doped yttrium aluminum garnet. These crystals help in generating a powerful beam of light with a shorter wavelength (compared to CO2) which makes it best for cutting strong and thick materials.

laser - Know your laser cutting machine - Which is the best option for you?

However, there is a drawback to crystal laser cutters. Since the wavelength of the laser beam is shorter, it is very powerful. The higher power in return leads to frequent breakdowns which can affect the production process.

Hence, purchasing this machine solely depends on the usage and the industry. The laser can be used to cut wood, plastics, metals, and certain ceramics.

Fiber Laser Cutting Machine

A fiber laser cutting machine uses active optical fibers to form a laser beam and transport it to the cutting head. It is a solid-state laser that is used to melt and pierce metals to get precise & efficient cuts.

In fiber laser cutters, a laser diode emits light that is sent to a fiber optic cable that amplifies the intensity. When this laser beam hits a surface we are working with, the light is absorbed and gets converted into heat. This heat melts the surface and gives clean, precise cuts.

The digits are entered in the system and the computerized system in the CNC works according to the cutting data. The first point of impact of the laser should be held in the position for a longer time to pierce through. Simultaneously, the debris is cleared by a high-pressure air outlet.

omnic - Know your laser cutting machine - Which is the best option for you?

A fiber laser cutter is a newer technology and requires lesser replacements. The expense of maintenance is less, and they are easy to operate. These cutters can be used for a wide range of materials, however, you have to be careful when operating on silver.

At OmniCNC, we have a wide range of fiber laser cutting machines available on sale. The power ranges from 1000W to 6000W. The machine comes with the optional choice of autofocus and high-grade Raycus laser generators and optics.

Conclusion

While the technology of laser cutting machines is improving with every passing day, the usage is industry-centric. No matter which laser-cutting machine you opt for, the crucial thing is to buy one that fits your industry needs. It is important for you to study every type of laser-cutting machine before you proceed with your purchase.

There are certain factors that you need to consider like price, technology, industry relevance, cost of operation, and more. Every cutting machine that we offer at OmniCNC is a class-leading machine with the latest technology. Almost all of our laser cutting machines can cut through hard and soft materials of all types.

To know more about our wide range of products, you can visit our website or get in touch with our experts. Our team can guide you through the process of purchasing the right machine for your business.

Fiber Laser Cutting Machine: Do Not Buy Before Read This Guide (2023)

fiber laser

Fiber laser cutting machine guide, it will list the brief introduction, and what elements impact the cutting quality and some maintenance tips.

Below is the details list

 

 

Do You Understand How Fiber laser Cutting Machine Work?

laser beam - Fiber Laser Cutting Machine: Do Not Buy Before Read This Guide (2023)

The laser beam hits the surface area of the workpiece. Then the workpiece reaches the melting level or boiling level. So the high-pressure gas that’s straightened with the beam will shock the melt or evaporated steel.

What fiber laser cutting machine can do?

A fiber laser machine can cut thin metals effectively roughly 25mm or 1 inch.

If most of your manufacturing is cutting thin metals as much as 25mm, then a fiber laser cutter will definitely be perfect.

What benefits do fiber laser cutting machines have?


It featured high accuracy, quick cutting. Also it is not restricted to cutting pattern restriction, automated typesetting saving materials, smooth cut, decreased processing cost.

Save time and money by bringing metal laser cutting capacities internal with our industrial-quality, compact, budget-friendly OMNI sheet and tube fiber laser cutter.

The fiber laser cutting machine has the least burr. The cutting surface area is extraordinarily smooth and in addition the speed is really fast.

The fiber laser cutting strategy will slowly improve or replace the typical metal cutting process machines.

What Are Applications of Fiber Laser Cutting Machines?

 

Laser cutting machine used in several markets including cellphones, computer systems, sheet metal processing, metal handling, electronic units, printing, packing, promotion, crafts, furnishings, design, medical device and also instruments.

This fiber laser is designed for metal fabrication, architecture design, sign shops and corporations. They manufacture customized metal parts. This fiber laser can significantly improve their effectiveness of manufacturing.

How Much Does A Fiber Laser Cutter Cost?

The financial investment of laser cutting tools is high. It is generally used for numerous density under 25 mm consisting of stainless steel, titanium and also titanium alloy, refractory metal as well as precious metal accuracy cutting.

At OMNI, the fiber laser cutting machine cost starts from US$ 14,000 to US$ 60,000.

How Laser Cut Metal With Cnc Controller?

The laser cutting machine composed of CYPCUT CNC system.

It is predicated on the WINDOWS PC CNC system, with fast interpolation operation speed and simple operation.

cypone 1030x579 - Fiber Laser Cutting Machine: Do Not Buy Before Read This Guide (2023)

The electric control system of the laser cutting machine is the main part to make sure that a range of graphics trajectory.

The electric control system of CNC laser cutting machine mostly made up of the numerical control system, servo system, as well as reduced voltage electric system.

Fiber Laser Machine for Sale 2023

Fiber laser power choice: 1000w-6000w.

OMNI mainly offer

OMNI3015 metal sheet fiber laser cutting machine

sheet metal laser cutter 845x630 - Fiber Laser Cutting Machine: Do Not Buy Before Read This Guide (2023)

OMNI1530 Plate & Tube fiber laser cutting machine


Untitled design 3 845x630 - Fiber Laser Cutting Machine: Do Not Buy Before Read This Guide (2023)

 

Fiber Combined CO2 laser machine for cutting metal and also non-metal on one table.

co2 fiber laser - Fiber Laser Cutting Machine: Do Not Buy Before Read This Guide (2023)
CO2 & FIBER LASER CUTTING MACHINE

FIBER LASER CUTTING QUALITY ELEMENTS

Laser Cutting Power Impact On Cutting Quality

 

raycus - Fiber Laser Cutting Machine: Do Not Buy Before Read This Guide (2023)

Contrasted to CO2 laser cutting machine, fiber laser cutting machine is no optical course, only need to adjust the laser on the nozzle mouth.

When the laser power setting is also large, the whole cutting surface area is melted, the slit is also huge, and also great cutting quality is not acquired.

So set the suitable laser power, with the suitable cutting gas as well as pressure, can get an excellent cutting top quality, no fused tarnish on it.

In the cutting of stainless-steel, although the cutting gas pressure doesn’t change relative to the density of the material, the cutting gas pressure is continually in a high state.

Beam Focus Adjustment

focus beam - Fiber Laser Cutting Machine: Do Not Buy Before Read This Guide (2023)

The specifications of the laser beam, the efficiency and accuracy of laser cutting machine and NC system will directly have an effect on the efficiency and high quality of laser cutting.

In the laser cutting process, the relative setting of the beam focus and also the surface area of the cutting sheet has a incredible influence on the quality of the cutting. And it is extremely important to appropriately readjust the focus setting.

The capacitance sensor (mounted on the cutting head) in the Z-axis tool detects the range from the nozzle to the surface area of home plate, feeds the signal back to the control system.

In the cutting process for the laser cutter which takes on flying ray, only the cutting head moves along the X in addition to Y path, and also the position of the table is repaired.

The beam is positioned on the assistance rail of the bed (the guide rail has a linear guide rail and also a level guide rail). And it is supplied with high-grade linear guide rails, and servo motor drive gear turning via the reducer. In this way, it ensures that Z-axis skateboard to achieve X-direction reciprocating movement, the activity stroke is 1450mm.

Nozzle Effect And Adjust Laser At Nozzle Mouth

 

In enhancement to the beam top quality as well as its control directly affect the top quality of cutting, the design of the nozzle and also air flow control (such as nozzle pressure, work surface placement in the air, etc) is likewise extremely essential variables.

The cutting head has a nut that adjustments the focal size and adjustments the placement of the focus based on the product, also thickness of the cutting product, thereby acquiring an excellent cutting area.

Effect Of The Nozzle On Cutting Quality And Nozzle Size Selection.

 

laser nozzles 1030x541 - Fiber Laser Cutting Machine: Do Not Buy Before Read This Guide (2023)
Fiber Laser Nozzles

The nozzle can transform the cutting gas discharge situation, can control the gas diffusion location and size, therefore impacting the cutting quality.

Because the laser facility is repaired, the facility of the nozzle is transformed by adjusting the adjustment screw on the cutting head deal with to correspond to the laser.

In summary, the facility of the nozzle and also the concentricity of the laser is among the many important elements contributing to the quality of cutting, particularly when the work surface is thicker, its impact can be higher.

Laser Cutting Gas And Pressure Effect Cutting Quality & Selection Instructions

Fiber laser gases - Fiber Laser Cutting Machine: Do Not Buy Before Read This Guide (2023)

On top of that, the pulse perforation should likewise have a good gas course control system to recognize the control of gas kind, gas pressure switching and also opening time.

1) When the gas pressure is also lowered, the laser is difficult to pass through the cutting plate, piercing time rises, causing low efficiency.

2) When the gas pressure is expensive, causing penetration point melting, layout a bigger melting point, thus affecting the top quality of cutting.

3) laser exploration general usage high sheet metal punching pressure, while the thick plate of the punch uses lower gas pressure.

4) in cutting common carbon steel, the thicker of the material, the fairly reduced pressure of the cutting gas.

Basically, the selection of laser cutting gas and pressure should change according to the real circumstance. It needs to decide on varied cutting criteria based on the specific conditions in particulars purposes.

Machine Linear Guide Impact on Cutting Quality

linear guide - Fiber Laser Cutting Machine: Do Not Buy Before Read This Guide (2023)

CNC laser cutting machine is normally geared up with the high precision linear guide, and furnished with an automatic lubrication gadget.

Equipment rack and also linear guide take on closed dust-proof system, included light-weight dust cover and also reliable operation.

Machine Motor & Driving Mode

yaskawa servo motor driver - Fiber Laser Cutting Machine: Do Not Buy Before Read This Guide (2023)

Via the numerical control system to control the AC servo motor drive, coaxial drive beam to achieve the reciprocating movement of Y-axis, and also attain fast movement along with fast feed movement.

The X and also Y axis are chosen with the servo motor as well as outfitted with the corresponding reducer, which is driven by the high accuracy gear rack.

The lifting movement of the cutting head is understood by the numerical control system manage the servo motor.

As the Z-axis servo control is managed by the CNC system, so the accuracy of the servo control is relatively high and stability is better, therefore making sure the top quality of cutting.

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    Laser Cutting Machine Installation & Operation

    Installation Environment Requirements

    The installation and commissioning of the laser cutting machine are extremely vital for each manufacturing facility. So please maintain checking out the complying with details prior to the operation.

    Machine Location

    Plan out the location of the machine and also other devices.
    The site where the machine is to be installed need be clean.
    The floor needs to be tidy and also.
    Uncrate all machine parts and also put them peroperly.
    The head cleanup and help gas bottles need to be positioned and secured as not to tip over.

    Electrical Requirements

    Power has to be provided to the disconnects for the adhering to components.
    Laser power supply.
    Chiller

    Products to be supplied by the client:.

    LAN Cable with 3 static IP addresses.

    Oxygen assist gas, 1 connection.
    Nitrogen help gas, 1 link.
    Air aid gas, 1 link.
    Nitrogen for head cleanup, 1 connection.
    5 gallon pail for draining antifreeze from cooling down system.
    A 3/4″ minimum airline at 125PSI provided to the work cell location. This will certainly need connected to the machine as well as dust collector.
    De-ionized or distilled water 20 gallons for the refrigerator.

    Fiber Laser Cutting Machine Operation.

    Prior to using this laser cutting machine, please realize the machine-related operation technique and comprehend the procedure of the numerous parts of the machine, the correct operation is the reliable measures to make certain the normal work of the laser cutting machine and also individual security.

    Check Before Use

    A. Check related water and gas channel, ensure there is no leak, no water contaminated.

    B. Ensure laser beam ejected from the center of gas nozzle.

    C. Check the gas nozzle if could meet the demand of cutting materials.

    D. Check gas type, gas pressure is approprite.

    Turn On Machine

    A. Turn on extermal main power

    B. Turn on water cooler

    One particular thing to note is the cooling system of the laser cutting machine– the cooling cupboard.

    Linked to the inlet and outlet pipes according to the join the refrigerator shell, connected with the inlet as well as electrical outlet door of the laser, must not disjoint the direction of the inlet and also outlet of the pipes.

    Before connecting the pipes, must make sure that the outside pipe of the chiller with out garbage and also foreign matter.

    C. Turn on emergency stop, “servo”, “laser” button

    D. Turn on computer/ control system

    E. Import cutting program

    F. Check cutting material types, thickness

    G. Adjust cutting head position, and nozzle center.

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      Laser Cutter Safety

      This post primarily focuses on laser safety notice, electrical safety, laser cutting machine protective measures, common knowledge must be understood by the operators.

      Electrical Safety

      To stop electric shock damage, non-professional upkeep workers is purely restricted examination, maintenance of the electric control part of the laser cutting machine.

      The area of the laser cutting machine outfitted with lighting indicators means these parts have high electrical voltage or electric components, the driver close to these components or open maintenance ought to be careful to avoid electric shock.

      Common Knowledge Should Be Known By The Operators

      Machine commissioning calls for expert team, need to be strictly in accordance with the relevant provisions of the application. Please understand the performance of the laser cutting machine prior to analysis as well as check out the relevant random technological details.

      Specify the laser safety and security administration location, in the management area of the entry to set up a warning card.

      This card info should include laser processing machine power, laser type, restrict outsiders to go into, pay attention to safeguard the eyes as well as safety supervisor name.

      The operator need to use protective glasses, the driver is banned to leave during the procedure of the laser cutting machine.

      The general power supply voltage of handling laser cutter is a number of thousand volts to 10s of countless volts, should protect against the laser high voltage as well as X-ray produced by the electron tube under high voltage.

      Keep the laser cutting equipment clean and tidy, refueling according to the provisions to make sure practical lubrication; to follow the change system, handle the devices as well as devices well, do not shed; stop the machine for inspecting quickly when discover malfunction, if can not be taken care of by the driver, must timely notification associated designers to offer it a thorough overhaul.

      Laser Cutting Machine Protective Measures

      The driver of the laser cutting machine or the person near the laser during the use of laser cutter, must put on suitable laser goggles and wear protective apparel, in the location of using protective safety glasses, need to have great indoor lights to ensure the smooth procedure of the operator.

      The laser-equipped on the laser cutting machine is 4 level laser products, the laser is unnoticeable light, the shot beam, lens representation and scattered light might trigger damages to the body (specifically the eye), the personnel at the website should pay attention to defense, and also to stop fire event.

      Fiber Laser Cutting Thickness & Speed Chart

      Pick the appropriate cutting speed both can enhance the effectiveness of the laser cutting machine, but additionally get a good cutting top quality.

      The cutting rate of the laser cutting machine is chosen according to the cutting plate product, the thickness of the plate, various cutting rate will trigger a wonderful effect on the high quality of the laser cutting machine.

      laser cutting thickness chart - Fiber Laser Cutting Machine: Do Not Buy Before Read This Guide (2023)

      Notice: Above data is for reference, the cutting thickness and power value may different in production.

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