CNC Knowledge Archives

10 CNC Router Machine Frequently Asked Questions

In its hey days, CNC was an innovation modified to fit current machines. Today, the manufacturers retrofit the CNC router innovation to different machine tools yet numerous machines serve the sole purpose of being the CNC machines. If you know what you need to produce, and you will have a finer comprehension of what kind of CNC router machine you require. CNC router machines fill extremely different needs, and what they build can be quite distinctive. Here are some trending FAQs about CNC Router Machines that will solve many queries and confusions in your mind.

1. What is a CNC Router Machine?

The CNC router machining is a procedure utilized as a part of the manufacturing industry. This includes the application of computers to manage the machine tools. Tools that one can handle with its help include incorporating mills, lathes, grinders, routers and more.

The CNC technology acts as the driving force behind the functioning of an assortment of new machinery and technologies. Notably, CNC router is one of the prevalent machines utilized in this type. At first glance, it might resemble typical computer controls in the machines. However, in fact, this unique programming and control console makes the framework special for use in CNC machining.

CNC router lessens waste and increments efficiency thus creating various things in a significantly shorter time than other machines.

2. What are the Types of CNC Router Machines?

Actually, from the aspect of CNC axis, there are 3 axis, 4 axis and 5 axis even 6 axis CNC machine.

A 3 axis cuts materials in a 3-dimensional form and is restricted to the depth in a few dimensions.
In 4 axis CNC router machines, the turntable is appended to either the cutting bed or spindle head may pivot in an additional plane.
A 5 axis CNC router means that the spindle can rotate in 2 additional planes. You can see this well in the picture to the left.
Both 4 and 5 axis CNC routers are able to cut a precise 3D part.

Though costly, these machines are highly approved with rapid prototyping and artistic applications. To operate them, the user should possess adept knowledge of specific controllers and software. A prior training to use various controls of the CNC router would be a further plus.

Here are some more types of CNC router machines depending on their application.

From the aspect of manufacturing industries, you could invest in high-efficiency industrial CNC router machines, which are suitable for bulk or batch production.
Moving over, OMNI ATC CNC router is another utilitarian machine, popular with sign & graphic, woodworking shop, education training school, which suffices smaller size production requirement.
Hobby CNC router is the third kind of machine preferred by the users. According to OMNI experience, the popular model is OMNI6090. Many hobbyists love this model as their trial operation.

Fundamentally, there exist different kinds of CNC router machines with diverse functionalities suiting various needs of the buyers: These include:

i. Router

A CNC router is a general kind of CNC machine technology. Generally, it does not have any human interface as it operates through the computer. Besides, CNC routers with 4, 5 or even 6-axis are also available in the market. Mostly routers find their use in producing bigger dimension parts alongside cutting wood, plastics, sheet metal, etc.

ii. 3D Printers

3D printers utilize CNC technology and operate on the CNC lasers technology. Rather than commencing with a hard piece of material and evacuating its portions to wind up with the needed part, the 3D printer begins with a blank canvas.

iii. EPS Shaping CNC Router

This Polystyrene shaping CNC router (or Styrofoam CNC router) has a diversified, easy to control manually, power processing speed. The speed of the roll setting and idle running has highly advanced the quality of prepared products.

The parts used in this type of machine impart equal power in every direction on engraving, which further ensures the precision and durability of the machine.

iv. CNC Router Combined Rotary Device

This Rotary device combined/4th axis adjunct CNC router suits column. It is best for engraving, flat material cutting, and carving. Additionally, you could also mount a smaller size rotary device on the working table for column cutting.

v. Pneumatic Tool Change CNC Router

This easy to use multi-head CNC Router helps the spindle combined control for multi-head from 2 pcs to 8pcs. It can deliver a command to spindles to run in tandem. Additionally, it can operate the same way as the CNC router with an auto tool changer.

vi. Synchronized Multi-Spindle CNC Router

This CNC router machine has a maximum 12 pcs of spindles, which implies that you could work on 12 pcs of the workpiece simultaneously. It minimizes vibration when the spindle operates on solid material and guarantees the processing precision.

vii. 4 Axis CNC Router

Built for extreme efficiency, a 4-axis CNC router allows the double CNC router tables for constant generation and complete cutting time. It is easy to load and off-load the table without any interference. Likewise, a wood CNC router has great durability and versatility.

viii. 5 Axis CNC Machine

The rotary axes of 5 axis machine permit substantially more compact machining to deliver parts. The 5-axis CNC router comes along with an additional heavy-duty gantry and machine table for highest rigidity and power to offer high-velocity machining in every 5-axis.

3. What is the size of CNC Router Machine?

Most Versatile CNC Router

The high-speed with 3-Axis motion controller is the most versatile CNC router machine to use for plastic, woodworking, stone, composite and non-ferrous metal. It is a buildup of solid steel frame structure and is a budget-friendly model. Here are several other CNC routers with their respective sizes.

ATC CNC Router

These routers have an automatic tool changing function and are ripe for use in manufacturing industries for wooden doors, cabinet doors, computer desks, furniture, mahjong tables, etc. The system uses dual Y-axis micro stepping.

Multi-Head CNC Router

This series of CNC router machine supports spindle integrated control for multi-head from 2 to 8 pcs. It can deliver the command to spindles to run in tandem. Users can set various tool paths for several spindles (cutters). The second spindle can automatically start working once the first spindle completes its work.

These CNC router machines are available in different sizes to choose from, which are as follows – and more size are customized for the option.

4×4 CNC ROUTER
2×3 CNC ROUTER
4×8 CNC ROUTER
5×10 CNC ROUTER
6×10 CNC ROUTER

4. What does CNC Router Machine do?

As a CNC system activates, and with the correct code programmed to the machine, the functions will work as indicated by the software. The function is directed to corresponding hardware and tools, which work much like a robot, do the jobs as determined. Fundamentally, CNC machining makes it conceivable to pre-program the velocity and position of machine tool capacities and run them through software in predictable, monotonous cycles, all with little inclusion from human administrators. The machine also makes the required concealed cuts at different levels and edges on a workpiece with efficiency and precision within a few minutes. Because of these features, users from varied manufacturing industries have embraced it willingly

5. What Materials will the CNC Router Machine Cut?

A CNC router can work as a replacement for a handheld router to cut different materials. It has a wide scope of uses regardless of the material you are operating on. Whichever material you pick, a CNC router will have similar advantages; the fundamental ones being unrivaled automation and productivity.

As you can see, you can cut through a distinct variety of materials with this machine, including plywood, hardwood, steel, aluminum, composites, metals, acrylic, plastic, foam, and fiberglass as depicted in the image here.

6. What Machines does a CNC Router Replace?

A CNC router can achieve the specific jobs of various workshop machines and hence, can be a decent replacement for various machines, like a boring machine, spindle molder, planer, and panel saw.CNC routers have also typically replaced the use of pattern or pin routers. The application of CNC router machine also eliminates the use of many types of equipment as we discover more methods for the CNC to perform the task. Few of this equipment include line borer, drill press, conventional and plunge routers, planers, band saw, scroll saw, and the beam saw.

7. How does a CNC Router differ from a Handheld Router?

Here are some pointers to differentiate the CNC Router from the handheld router.

1. Fast Working Engine Framework: CNC routers move along three axes (X-Y-Z) using a three-engine drive framework. The handheld routers accompany single cutting head, which is not at all like CNC routers and can have up to five cutting heads. In this manner, with CNC routers you can deliver intricate woodwork in profusion.

2. Precise Performance: Handheld router may not convey the precision as delivered by their CNC counterparts. In the handheld router, an engine running from 6 to 12 amps sits over a stage that slides over the material you are cutting; it stretches out a bit beneath. These routers tend to jolt and run away.

3. Safe & Reliable: CNC routing is ideal for cutting hard surfaces in order to minimize the danger of human mistake. It is a smart thought to perform air cuts before running the genuine cut. Due to computerized nature of the CNC machines, they hold a widespread preference in carpentry activities that need the large-scale manufacturing of precise items. They are fit for creating profoundly definite work in a brief span.

4. Cost-Effectiveness: Top-grade CNC router machines are perfect for industrial level applications and come at a higher cost. Nevertheless, the handheld router leads to wearing out of the router before the ideal time.

Hence, in the long run, handheld routers will cost more in repairs than the cost given for purchasing a top-grade CNC router. Notwithstanding the ease and precision, it ensures, CNC router machines require unique training to work on, and perform way ahead of the handheld routers. Thus, the CNC router machine thus comes out as an ideal choice in terms of cost and efficiency both.

8. How to Maintain the CNC Router Machine?

Maintenance of a CNC router is quick and simple. If performed regularly, you’ll improve execution, less spontaneous downtime and increase your machine’s general life. Following the manufacturer’s prescribed maintenance rules will further enable you to pursue and perform customary protection support undertakings on your machine.

Here are five general maintenance guidelines to keep different parts of the CNC router machine up to date and make it work efficiently:

1. Regular cleanliness & Maintenance: CNC routers are perfect to use for heavy industrial applications hence they need proper cleaning every day. This helps to avoid any form of chips or fluids that will get absorbed into controls and bearings. Power must be connected adequately, accurately and securely, as per the local power controls.

2. Vacuum Pumps: The vacuum pumps and control box have air filters and need regular replacement. Maximum machines need pneumatic air to work. It should be spotless, dry and keep up a relentless weight more than 6 bar or 80 PSI.

3. Connectors: By turning off the machine, you will decrease the risk of burning the connectors. This will keep your machine and its users, duly secure from sudden power surges.

4. Other Machine Parts: Pumps, bearings, and oscillating blades require normal and right lubrication. Usually, lubrication should be a monthly affair. Use WD40 to clean deeply the lead screws and ball nuts fixings. Damaged or worn out cover nuts, collets, and tools affect the cut quality. So, check for broken parts in the machine and change these parts every 3 to 6 months. Make sure to replace your belts once every two years.

5. All 3 axis Gear: Fourth and fifth axis gear assemblies must be properly cleaned and greased properly. Also, adjust the backlash on every axis.

9. Where to Buy a CNC Router Machine?

When thinking to invest in robust and proficient CNC router machines it is advisable to buy from a reliable source. Both new and second-hand CNC router machines are available in the market. Talking about geographic precincts, in Australia, you can opt to buy from Thermawood famous for CNC router in the country, whereas in North America can buy from manufacturers. You can buy any CNC machine according to your budget and requirements.

Additionally, if budget is an issue, importing CNC router machine from China is a great alternative as well. It will be a right decision, as you will get the machine at a one-third price with average build quality. Now in order to find out a trustworthy source, it is better to keep these points in mind before investing.

1. Company’s whereabouts: Know when the company was founded by going through its domain name. In addition, you can get the complete info getting the QR code from the company; scan it to know the complete company profile.

2. Check Reputation: To buy CNC router machine directly from manufacturers check the company’s review on its social media platforms. Like a Facebook profile page, twitter or watch the vlogs on YouTube to have precise details of its product and quality. You can also the appropriate reviews about CNC router machines from CNC zone forum. It is an acknowledged forum preferably by CNC route machines users. So, check it out before buying a CNC router.

3. Avoid fraudsters: Beware of the companies that are registered in Hong Kong or other sites, and call themselves as manufacturers in China, since they copy images from other companies’ machines.

4. Talk to engineer: Consult the sales engineer of the company to know about the product in personal and detail. You can have live chat with them.

5. Read testimonials: Also, review the testimonials of the company’s existing and previous clients.

You can easily buy any kind of CNC router machine as per your requirement. Notably, Omni CNC is the best in the business in China. One of the superior and high-quality CNC router machine manufacturers and suppliers in China, the company leads by examples. It designs, builds, and manufactures an abundance of high-performance yet low-maintenance computer regulated CNC routers. The range of CNC machines at the company comprises:

Metal and non-metal laser cutting machines
CNC router wood engraving machine
water jet cutting machines
CNC plasma cutting machines and
CNC knife
Several associated accessories.

10. Why Buy from Omni CNC?

Omni CNC is the CNC router manufacturer to serve the industry of all scopes. The range of machines produced by the company is versatile, durable, and cost-effective. Some prominent ones include the high-repeatability laser enabled CNC router cutting, engraving machines. The machines have a vast variety of functions and applications.

The machines from this manufacturer are perhaps the best to minimize the material waste and avoid the chances of costly errors. The Omni CNC routers ease out any of your doubts while purchasing, thanks to their efficiency and appreciable reduction in labor cost they ensure. As for operating it, the company also provides installation training to all its customers worldwide. Hence, even if you are not familiar with router machines, the company will make you familiar with its parts and functioning.

There is an Omni CNC router machine for every job, project, and shop!

To know further about its collection, you can always click through the Omni CNC Router Machine Catalogue.

August 10, 2018/0 Comments/by Author

CNC Knowledge

How to Optimize Water Jet Cutting Machine Efficiently?

Water Jet Cutting Machine is very flexible in cutting hard materials, which also acts as its most prominent asset.

It’s versatile. Since, it is a high-pressure jet erosion process, and it can cut any kind or grade of metal.

Interestingly, the water jet cutting machine cuts titanium quicker than it cuts steel and can cut nickel compounds at a similar speed as it cuts steel.

The Framework

A Water Jet Cutting Machine framework contains a CNC machine, an ultra-high-pressure pump, and at least one cutting heads.

The way you configure and optimize these segments decides the Water Jet machine’s execution.

Successful shops comprehend that a spotless and well kept up workspace is critical to growing profitability.

Here are the four best practices to keep your cutting Water jet cutting machine in the best condition and your generation running at peak.

Number of Cutting Heads of Water Jet Cutting Machine

Today many employ the alternative to utilizing more than one cutting head with a little orifice and centering tube diameter.

However, a double head framework parts the water stream. This kind of framework is more complicated and harder to work.

Hence, the engineer must guarantee that both cutting heads are cutting at the very same execution level.

Instead of managing a double head framework, utilize a single high-pressure pump running between 80,000 to 90,000 PSI.

It can support significantly more horsepower through one head than a lower-pressure pump.

This permits the quickest generation through a single head framework. You get the same output while being more productive with the abrasive use.

Also, the engineer doesn’t need to struggle with two cutting heads.

Increase Pressure, Not Horsepower

As pressure rises, so does the speed of the stream. The water weight transforms into velocity when it leaves the cutting head.

When you boost the pressure yet hold the horsepower steady, you’ll cut somewhat quicker and you’ll utilize significantly less abrasive.

For instance, when you cut the part with a 25-HP framework and afterward cut the part to a similar quality with 50 HP.

The key distinction here is – the higher-pressure pump creates a quicker moving stream, which cuts at generally double the speed.

This cuts the principal cost driver to half. With constant power, the higher-pressure pump will employ half the abrasive and cut quicker.

Routinely Maintenance Cycle

There is a cost related to turning up the power. Exposing high-pressure parts to boosted water pressure lessens their wear life.

Therefore, maintenance cycles might abbreviate, and supplant the pump seals, orifices, check valves, and pipes parts even more regularly.

Also, the intensifier may move quicker one way than the other.

So, analyzing the pump activity daily is a must, at any rate, to keep intensifier pumps from sporadic movement.

Cut Underwater

One major benefit of cutting underwater is – it significantly decreases noise.

Likewise, it keeps material particles and abrasive from spattering on water jet cutting machine segments and the work territory.

This helps keep the workplace clean and expands the life of the machine’s parts. We mainly use Yaskawa servo motor.

Omni CNC can provide you with many more tips to optimize your Water Jet cutting machines.

Not surprisingly, the company holds high repute in the sales, renting and maintenance of CNC routers, Water Jet machines, and other related equipment.

Following some important tips would work wonders in keeping your Water jet cutting machines in perfect condition.

Moreover, if you buy one from Omni CNC, chances are brighter for your machine to work flawlessly, without exhibiting any wear and tear for long.

Our other blogs for CNC Waterjet Machines you may like:

Innovative Waterjet CNC Cutting Machines from China

Precision Cutting Using CNC Water Jet Machine

CNC Water Jet Machine – The Coolest Cutting Machine Available

July 9, 2018/0 Comments/by Author

CNC Knowledge

CNC Wood Router: The Relief Sculpture History & Modern CNC Sculpture

The amazingly created CNC Wood Router Machine is the best to perform cutting and carving tasks.

It has become a craze among the workers. The works produced by this machine are flawless and extremely beautiful.

This computer numerical controlled machine can work on multiple materials and finds its use in numerous industries.

It can carve intricate designs and can give life to relief sculptures, which is intensely interesting.

You can utilize the router to get your own relief sculpture. However, if you are not much sure about the thing, then this detailed information might help you.

What is a Relief Sculpture?

This particular style of carving a sculpture derives its name from the word ‘Relevo’ (Latin) which means ‘to raise’.

A relief structure work is sculpted in such a way that it gives a raised feeling while staying attached to the background.

It is like a projection, which you can describe as a combination of three-dimensional sculptural and two-dimensional pictorial arts.

Generally carved out on a flat wooden or stone surface, this sculpture is sturdier than the freestanding sculptures, as the former have lesser weak points.

The relief has certain functions to perform like narrative and descriptive; it at once tries to tell a story while describing a specific scene.

It offers the workers a lot of areas, support, and convenience to work on.

One can carve it out directly on the desired place and it is fast becoming a common choice for decking up a place, as it is both quirky and classy.

https://www.youtube.com/watch?v=VI8uRjX7bCM

Types of Relief Sculpture

Depending on the amount of projection (degree) raised up from the background, a relief can be classified into a few types:

• High Relief Sculpture: Known as ‘alto relievo’, it happens when half or more than half of the sculpted figurines are projected out from the background.

In this case, the prominent parts of the picture are at times completely disengaged from the background to give the required feel.

The Greeks and Romans previously used to use high relief for their sculptures. Carried out through chisels and drills, this form made a comeback During Middle ages in Europe.

• Bas-Relief or Low Relief Sculpture:

Also termed as ‘basso-relievo’, it occurs when most of the sculptures project slightly from the background.

This technique was used in coins which made more sense if and when viewed from the front that the sides.

This variation is easier and cheaper to create, as one needs to carve fewer amounts of the background materials.

It originated in Egyptian as well as Asian architectures, and underwent revival during the Renaissance, although, it is not that popular in the Western area.

• Famous Relief Sculpture:

Numerous famous are scattered across the world have been carved out in various styles by famous artists. Few important names include –

Battles Of Centaurs (1492, Michelangelo);

The Feast of Herod (1427, Donatello),

Venus of Laussel (000 BCE, Dordogne in low relief),

Pergamon Altar Of Zeus (180 BCE, Pergamon Museum Berlin in high relief),

Trajan’s Column (106-113 CE, Rome in helical/spiral relief),

Angkor Wat Khmer Temple ( 1150, Cambodia in low relief),

Mount Rushmore National Museum ( 1927-41, South Dakota in high relief),

Gates of Hell ( 1880-1917, Rodin Museum Philadelphia by Auguste Rodin) and many more.

• Roman Relief Sculpture:

The prime aim of the relief sculptures made in Rome was to build a communication.

The sculptures try to depict stories and create a tie between the worshippers and the gods.

The Roman Sculptures have a serene and calm expression, the natural folds are created with care, the direction and position of head, hands, and legs portray the action of the sculpted.

These were mainly carved in stone and marble for the sake of permanence.

The intention of depth and perspective in reliefs were used by the sculptors to create such canonical art.

• Egyptian Relief Sculpture:

The Egyptians used a combination of different types of relief sculptures to create their art.

They used bas-relief, outline-relief, sunken-relief, as well as high relief to decorate and narrate their stories.

The ancient people preferred the bas-relief; however, the New Empire chose the outline and sunken relief.

They used symbolism for their gods carved on tombs or on walls.

Sometimes the figures were arranged irregularly and the other times were placed horizontally placed, according to their respective sizes to attract people and reach out to them.

• Sunken Relief Sculpture:

As the name suggests, here the sculpture sinks into the background and has sharp outlines and frames which are not smoothened.

Here you will not find any projections and the background is left untouched.

Mostly found in Egyptian styles and also in India to carve out small ivory reliefs.

Besides these prominent varieties of the art form, mid-relief and counter relief are also widely used to create a more powerful impact.

Bits Suitable for Relief Sculpture Worked With CNC Wood Router

If you want to use a CNC Wood Router to create a relief structure, then you should choose the perfect bits.

This will help you to carve out the desired decoration accurately on the material without hampering the machine or the material.

For bas-relief, you should go for 3D carving bit of 2” in length with round head.

For shallow carving go with pinpoint engraving bit. You can use 1/8″ ball nose bit for detailed finishing and 1/4″ uncut endmill for roughing out the passes.

The machine will come with a few bits, which you can use depending on your design.

Remarks

Relief Sculpture is a nice idea to decorate a place, be it your office or drawing room.

It catches attention, bags appreciation and hints at your taste.

The CNC Wood Router has eased out the troubles of the sculptors faced previously with chisels.

Now, with this machine, a more marvelous and flawless piece can be carved out consuming less time. So, try it!

Omni CNC – The Best to Offer CNC Wood Routers

While looking for a CNC wood router to help you carve out a masterpiece in the form of a relief sculpture, you can trust Omni CNC.

The company holds a commendable history of providing industry best CNC routers for highly precise, accurate and quality cutting of hard surfaces.

Its wood CNC routers are no different either. Besides relief sculpture, its machines come handy in designing numerous other intricate yet beautiful creations.

Choose OMNICNC

You can use various models of CNC routers from this company for textile cutting, stone engraving, cabinet & door & case goods creations and much more.

Among the industries, wooden CNC routers and other similar machines from Omni CNC are a hit among assorted verticals including architecture, furniture, sign making, art and more.

So what are you waiting for? Order your CNC wood router today and add ease to your intricate tasks.

Our other blogs for CNC Wood Router & Relief Sculpture you may like:

Relief Sculpture Engraving by CNC Router

Lotus 3D Engraving Relief Sculpture

Environment Affection to CNC Wood Router

Styrofoam Block Engraved by CNC Wood Router

CNC Wood Router – Finding Its Use in a Range of Amazing Applications

July 3, 2018/0 Comments/by Author

CNC Knowledge

10 Handy Tips for Every CNC Beginner to Perform Razor Sharp Engraving

If you are an amateur learning to handle CNC machine, it is never too late to learn the art of trade.

The machine is now a regular almost everywhere including gun shops or jewelry stores.

Have you seen the beautiful solitaire cut to impeccable precision? It is all possible due to the CNC machine, without any manual intervention.

Countless people engaged in making jewelry are using the machine to get similar or better finishing.

If you are a beginner and looking to attain efficiency, here are some vital tips to become a pro.

1. Select the Tool of CNC Router Woodworking

Since tools are available in different configurations, you can select them according to the individual requirements.

For instance, UP spiral bits are equipped with helical flutes capable of ejecting sawdust from the kerf.

They create a rough upper surface along with a smooth bottom.

Down spiral bit is studded with helical flutes capable enough to push sawdust into the kerfs. Tightly packed combination of saw easily provides support to the material.

Click to see what CNC router bits are suitable.

2. Control the Spindle Speed

To cut the material accurately, you should opt for a small shank tool and low powered spindle motor.

High speed can make a cut too large or even might go wayward.

In other words, if you are using a powerful motor, like working on v grooving carving, use a large shank tool, as both are compatible with accomplishing the task.

3. Length Matters and How

Longer the blade length; better is the effectiveness of the carved knife.

To make it more effective, you can also increase the thickness of the processing sheet. For soft material, a smaller blade is the perfect candidate to do the job.

4. Know Why the Tools Often Break Down

Even the best CNC machines are prone to break down.

If technicians do not change filter periodically or check the fluid levels, the device may not work with maximum efficiency.

Excess ambient and external temperature increases the probability of wear and tear of the machine.

In addition, a slow feed of machine can also have a negative influence on the well-being of its components.

Employees are unaware of the control systems of the machine; therefore, they perform incorrect programming leading to the operational failure.

5. Use a Vise, a Clamping Kit, and Vacuum Pump

Get a vise to avoid shifting of your work-piece on the working table.

Additionally, it is equally important to fix the vise to the table’s t-slots. Hence, you would also require a clamping kit for the purpose.

And if you work on a big sheet material, like a door or cabinet sheet, we suggest you using vauum pump to hold down such big sheet material.

Vacuum pump could hold down such big size efficiently with several switches easily.

Saving material preparation time and its powerful suction function will not cause displacement of material.

6. What is the First Lesson?

Beginners should learn to make chips out of the processed material.

You can accomplish the task by squaring a block of material. It is vital to take an oversized metal and reshape it in the form of a jaw.

It is a simple milling process to make cuts until all sides are parallel.

7. Make a Part from Scratch to Finish

You can start as a beginner but after learning to create the first part, you will learn about the basic processes.

A newbie should learn how to input programming information into the computer.

It is an essential step to modify and refine the design according to the desired accuracy.

You can also hire mentors to learn new tips and tricks while processing the material.

8. G Codes

These comprise a set of codes for governing the motion of the machine while cutting the material. Here is the basic information:

• G01-machine moves in a straight line based on the X and Y coordinates entered into the system.

G00 code is not used because it might impart excess speed to the machine while G01 operates at the feed speed.

• In order to set the spindle speed, use Sword followed with the number of RPMs as the prefix.

9. Learn Basic Measurements

Novices should learn basic measurements to analyze the accuracy of the cutting process.

For instance, you should understand the working of calipers and the things it measures.

You should also know to use a micrometer and dial test indicator for sweeping vise jaws.

10. Understanding CNC CAM software

Beginners need to learn CNC software inside out to feed correct information into the system.

Slight error in X and Y coordinates can lead to inaccurate cutting.

Besides, CNC software will help users to comprehend the work process right from concept to finished product.

Let’s Get Started

Congratulations, you have gone through all the steps and now it is time to get started.

Since you have covered all the basics, you can now go ahead and hone the CNC skills.

While working, you will continue finding some new and interesting facts about the machine. So keep cutting!

Our other blogs for CNC Engraving Machines you may like:

Lotus 3D Engraving Relief Sculpture

How To Avoid Smoke While Engraving Solid Wood?

Laker Logo Engraving for Kobe

Improve the Operation of CNC Router with the help of Tooling Techniques

June 4, 2018/0 Comments/by Author

CNC Knowledge

CNC Tooling Basics for Better Wood Cutting and Carving

The CNC Routers have revolutionized the act of cutting woods with their helpful features. This computer numerical controlled machine works independently with little help from an operator who inputs the necessary figures to get the desired cut. In addition, you should pay attention to another important concern for achieving better products. Bits and mills are the crucial parts of the router family, which you need to choose wisely to get the desired cut for your product. These are available in various shapes and sizes to perform a wide variety of work. Therefore, it becomes all the more important to have a clear idea about the parts you need to select for your work purpose.

The Importance of Bits and Mills

As you know, bits and mills work on the materials to offer you the cuts and designs required for the product manufactured at your end. Different types of mills act differently on the material thereby offering you various styles and textures of cuts. Moreover, the amount of waste generated also depends on the type of bits used, and it has an effect on the mills as well.

As an important benefit of using a router, it has the capacity to complete a heavy task within a short span of time but this is dependent on the mill size. Therefore, if you want to utilize your CNC Router with its full strength, then you must combine it with the appropriate bits and mills, to help your business thrive eventually.

More about Bits

Although CNC Router comes with added bits, yet it is always advisable to stick to two flutes, as it ejects the wastes properly and keeps the temperature of the mills at check. The spiral bits with two flutes had a wide range of diameter to choose from. Depending on the capacity of the spindle or router, it can be very big as a shaft or of a micro size. The smaller variety might break easily and can’t cut deep. Therefore, if you require deep cuts and a good amount of material removal, then you should go for the larger variety.

While shopping for the bits, one needs to remember to stick to the proper cutting length. Moreover, you would prefer your item to have a long life so that you can make the most of it without hassles. This requires you to be careful about the material of the concerned items. As a wise move, always go for carbide coated or carbide made products as they offer resistance and ensure a longer life.

Mills- Types and Uses

Depending on the direction of cuts of the flutes, you can divide the mills into three categories: compression, downcut, and upcut. All the three types have their own particular uses and can come handy at any point in time. A brief description of each type and its application will help you to decide and determine that which one you should choose and work with.

• Downcut: This mill offers a smooth top cut with no tears, and pushes all the wastes down and back into the mortise, which is being cut. You can go for this type of mill while dealing with furniture parts made of hardwood. It offers a steady grip on the part and a clean surface, which is helpful for a few products. If you go for shallow cuts at a higher feed rate, you will be able to prevent the mill from getting overheated.

• Upcut: This type of mill pulls the chips out or ejects the waste upwards while rotating, hence resulting in a smooth bottom cut. You can easily go for this type if you need to chop off a larger amount of product within a short time. For any general purpose, it can prove to be the ideal option. Moreover, you can also use it for roughing out areas during your sculptural work in 3D or for cutting MDF.

• Compression: This mill offers you smooth cuts at both the top and the bottom. The top part of the mill pulls the waste out, and the remaining part pushes it in. As a result, you get to experience the best of both the variety. Both the cutting flutes act according to the situation. For a clean top surface and deep cutting .260″ the downcut flute pushes down the top fibers and for a clean bottom surface, the side fibers are pulled back into a mortise with the help of the upcut flute. It is best for cutting thin plywood and other laminated materials. You can also work on solid woods using the downcut flute, but you need to run it faster than its upcut counterpart.

About Size

The size of these items plays a crucial role in the cutting process and depends largely on the type of material. For instance,

• For plywood cutting, it is good to settle with .375″ and .250″ compression variety. It is better to use larger mill but for cutting multiple parts with little space between them, the smaller size will be helpful.

• For hardwood furniture cutting, .375” downcut or .500” downcut are the chosen ones as they are stable and long enough to use.

• For fast removal of material for 3D carving and for cutting softwood, the.500”, .250” and .375” upcut variety is used.

If you have a particular mill type and you choose the size accordingly, then you will be able to enjoy both the procedure and the results equally.

To conclude, this is just an overview of the basic tooling concept, which might offer you a faint guidance about the crucial components cnc router bits of the CNC Router. You first need to understand the nature of the wood you are using; your work style and then find out which part will provide you with the best assistance and grab that. For best results, it is wise to approach OMNI CNC as it could provide you with the best CNC router machines to assist in your cutting process. Happy Cutting!

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May 30, 2018/0 Comments/by Author

CNC Knowledge

Improve the Operation of CNC Router with the help of Tooling Techniques

The CNC Router, especially the one used for woodworking is an interesting innovation that has influenced the related business positively. As you might be aware, a CNC router is a machine controlled through computer numerical in order to achieve the desired design on the wooden piece. You will be able to design the program parts in the computer using CAM/CAD program, which the machine will follow with the help of a router to give you the finished product.

The CNC router machine is available in many varieties and can cut through a wide array of materials with equal superiority and precision. Over the years, it has become the foremost choice of the businessmen in the woodworking industry because of its multiple advantages against the traditional methods. However, abiding by a few essential techniques can improve the operations of this router even more.

Advantage against the Manual Way

When the laborers work manually to produce a finished woodwork, it consumes a hell lot of time. The precision of the art is not always on point and in order to maintain the accuracy, the work produces a lot of waste. Consequently, this tends the businesses to bear significant losses. Thankfully, the introduction of the CNC router addressed all these issues quite efficiently.

The router offers you:

Cent percent accurate work even for complicated designs
Less or no wastage of materials
Less time; can handle a hefty load of work within the short time span
Better profit and less cost of production.

Hence, you can say that the CNC Router is an inevitable inclusion in the factories and workshops. You need to apply the techniques and condition the tool accordingly, to get the maximum benefits in terms of productivity.

Important Tooling Techniques

Although the tools vary in their shape and application, still while selecting one, you should consider these four essential aspects to make your machine perform above par excellence.

1. Go for shorter tooling: But obviously, your prime concern will be the performance of your tool, which depends on its rigidity level. Therefore, to maintain and to ensure that your tool is rigid, you need to buy the one that has the shortest overall length.

2. Take Care of Shank: You would preferably want your tool to stay strong and last long. This requires you to maintain a proper technique to set the collet. As an important tip, you should fill 75% of the internal diameter of the collet with a shank.

3. Balance material thickness and tool diameter: The tool suffers deflection when it tries to cut through the material. It resists the cut and forces the tool to move off the way, but the machine prefers to move in a straight path. To avoid this disparity you should always choose tools with large diameters. However, the nature of the material also plays an important role in this regard, so keep this in mind as well.

4. Select the correct direction of rotation: When the tool rotates in a specific direction, the machine creates a particular style of cut, which makes one side to look better than the other. Therefore, when you are using the tool to cut, you need to choose that particular direction in which you want the material to look good- in the conventional cut side or in the climb cut side. A further switching of the rotation will ensure a different outcome.

If you keep these four points in mind, then the affair of cutting becomes the easier and accurate, which will ultimately help your business to thrive.

More Ideas for Added Benefits

If you already own a tool and wish to improve its quality by addressing the above-mentioned concerns, here are few options to help you out.

1. Optimal Dust Extraction: The extraction of dust is a crucial point in this industry as its accumulation might lead to an unsafe and accident-prone environment for workers. The two options for this extraction include a unique design for large tool bodies and a standard fan for extraction. The fan removes the dust from the working surface upward into the vacuum. However, for best results, it is better to install the fan in the perfect position with the tool, while taking proper protection for the ear and eyes. This relieves the labors from the task of cleaning and lets them concentrate on work.

2. Lubrication of Sticky materials: At times, some materials like Aluminum gets attracted to the material of the cutter and welds chips into the edge which reduces the longevity of the tool by making it prone to breaking. Therefore, if you want to prevent that then you should opt for lubricants, which will be available from mist coolant, flood coolant or from some kind of tool coating.

3. Being Gentle with Entry and Exits: Another way, with which the damaging of the router can be checked is by choosing gentler options in the CAM program to enter as well as to take out the cutter. It is wise to opt for spiral, helix or ramp in.

4. Lowering of spindle rpm or surface speed: The more the surface speed, the hotter the cutter gets and this heat leads to softening of the cutter edge, hence, it is necessary to reduce the speed, so that heat is kept in check and the machine can perform better and for more days.

5. Increasing Depths of cuts: It might seem to you that a shallow cut will add up to your tool’s age but such is not the case rather it will affect the flute’s tip. Therefore, it is better to have deep cuts, which will spread the wearing throughout the flute.

Tooling is the very heart of a CNC Router. Thus, follow these points to increase the tool life and improve your cut! For more information on this topic, or to buy a CNC router machine for your cause, it is even better to contact OMNI CNC. The industry-leading company offers a range of CNC router machines to adhere to your specific purpose.

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May 25, 2018/0 Comments/by Author

CNC Knowledge

How to do V-Bit Carving in Wood With CNC Router Machine?

CNC Router machine can do very well on the V carving.

May 24, 2018/0 Comments/by omnicnc

CNC Knowledge

3 Axis CNC Router VS 4 Axis CNC Router: Which One Would You Prefer?

Computer numerical control shortly known as CNC is a way to command the functions of a manufacturing tool or machine through computer programming. CNC machines cut, grind, shape, carve and mold a particular material into a desired finished product by using the g-code language developed to instruct the machine according to operator’s desire. Today in the market, you can come across different types of CNC machines, diverse in functions and axis. You can easily find 3 Axis CNC routers, 4 Axis CNC routers, 5 Axis CNC routers in the marketplace. You must be wondering what these axes are and how each machine is different from other. Read on to understand the ‘AXIS’ of CNC Machines.

3 Axis CNC Router

3 axis machining is one of the most commonly used techniques in the industrial process. Hence, using 3 axis machines allows the router to work on material on 3 axes that are X, Y, and Z.

OMNI 3 axis CNC router is a solid steel frame structure with a high frequency of 4hp/6hp spindle. It has a high-speed 3-axis Motion Controller with a DSP remote Control user-friendly operator interface.
This CNC router can be used for various industries like Building Industry ( Architectural Decoration Elements, Kitchen Cabinet & Door, Facades &Curtain wall, Column & Balustrade ), Sign& Advertising ( Signage Indoor & Outdoor, Engraving& Bas-Relief, 3D Letters, Funeral), Models & Prototyping ,Plastics & Composites ( ACP, ACM and solid surface material etc. ) and non-ferrous metals & Marine.
The router is available in different size like 4X8 CNC Router, 5X10 CNC router, 6X10 CNC router.

Notice the designs in the images above, i.e., the image of Gautam Buddha, and the wooden carving. Both the designs depict the work of 3-Axis CNC router

4 Axis CNC Router

Based on the axes XYZ+1, a 4 axis machine makes industrial operations quick by reducing cycle times.

OMNI 4 axis CNC Router is designed to ensure high performance and productivity with low maintenance requirement.
This machine has a steel framework with gantry support and ISO30 9kw frequency spindle.
The structure of the machine is rigid to provide enough strength for high-speed machining at a pace of +- 135° on C axis suiting different production requirement.
The machine is the best option for different woodworking project like European style furniture, such as soffit, crown molding, wall frame, stair jamb, column, balustrade, automotive interior&exterior, mold, arts&crafts, chair, 3D work etc. It can work on various materials like plastics, metal, wood, resins and create beautiful designs.

Notice the curved designs carved out of wood. The designs in both these images have been made possible with the efforts of 4 axis CNC router.

Besides this form of 4 axis CNC router, which works for 3D processing, Omni also offers two other machines, namely,4 axis linkage CNC router and CNC turner lathe, which serve almost the same purpose of column stuff engraving.

Talking about the first of these, i.e., OMNI 4 axis linkage CNC router, it consists of a rotatory device and is suitable for column material processing, including chair jamb, wall frame, newel post, corbel, handrail and so on.

As for the OMNI CNC turner series, it comprises a rotary device. Also termed as 4th axis indexer, the rotary attachment enables you to profile the objects in the same manner as you do with the help of a traditional lathe. These machines are designed specifically to create profile statue, newel posts, cabinet fee, staircase stuff, Buddha profile, modillion and more.

Since both the 3 axis and the 4 axis CNC routers are computer controlled, they deliver on high precision and tolerance, hence improving the product quality significantly. Omni offers amazing CNC Routers that are empowered with the latest technology and are the best option to turn the complex, tricky and tough designs into reality.

Why Omni Tech?

Omni is a leading manufacturer of CNC routers since 2009. It offers CNC machines for the industry for various sectors including aerospace, marine, automotive, 3D sculpture, recreational vehicle industry, patterns making, concept modeling, formed plastics, woodworking, advertising industry signage and more.

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April 3, 2018/0 Comments/by Author

CNC Knowledge

How Modern Day Technology has Transformed Easter Egg Carving Methods?

Easter eggs orthe Paschal eggs are given as gifts during the Easter season. Earlier, the dyed or the decorative eggs were gifted to friends, families and relatives but today technology has brought a huge difference. At present, you have a wide range of options from the egg to carvings to the shell carvings you can give away anything you like. The Easter egg has a tradition behind it and it dates back to the times of the birth of Jesus. As a common belief, red colored eggs were the symbol of the Christ blood. In the present time, you can observe a lot of change these in these Easter eggs.

If you are interested to know more about the Easter eggs, here is quick look on the same. The integration of the technology, such as the use of CNC machines to carve out beautiful designs and lots more exciting things have infused significant transformations in the Easter eggs.

Origin of the Egg Carving

In the ancient ages, the kids used to color the eggs in various shades to use as giveaways for their friends, but as time changed,egg decoration emerged into an art form. It is quite exciting to see different kinds of egg carvings portraying something special for the occasion. Various kinds of carving techniques and tools make egg paintings look superb and worth gifting. Apart from being used during the Easter season, the Christians used to treat these eggs as good luck symbol and would give it on occasions like birthdays, weddings etc. This is how the trend began and soon tuned into an enticing art.

Over the ages, the egg carving methods has improved appreciably. Today, with the integration of technology, it appears even better and more appealing, thus presenting improves art forms to the people as you can see in the image above.

Egg Carving in the Olden Times

Before the intervention of technology and the use of CNC routers for egg carving, the use natural colors made the eggs look amazing. The shell of the egg was painted in many colors using the dyes. Many types of pictures or sceneries were carved on these eggs, giving them a mesmerizing appearance.

Method of Carving

As the time changed, machines of the likes of CNC routers were leveraged for egg carving, hence transforming this ancient art into a thriving business. From egg craft food to handicrafts, the role of technology in egg decoration continued to proliferate, thus gaining a lot of popularity worldwide.

The carving technology in itself encompasses many forms, each of which intending to give the eggs an accomplished look like the one you could see in the pic above. Some of these techniques include shallow carving, color gradient relief, openwork carving, deep relief, miniature carving and inner wall relief. Though the ways of using all these techniques vary but the end result is a beautifully decorated egg craft that you will love. Most of the handicrafts use the above kind of techniques to reach the target. Along with these techniques, integration of carving tools of the likes of CNC routers further infuse pace, precision and finesse in the egg carving business, leading to impressive outcomes.

Evolution of the Egg Technology

In the present time, laser egg technology is being used wherein the laser devices are employed for egg carving. For example, notice the painstaking work done in the Easter eggs in the image above. Carving is no more a manual affair, as the workers now use computer systems in sync with fiber laser cutting machines to design and carve out the eggs in attractive art forms. Indeed, a lot has been done to make the handicrafts look stunning. Moreover, different kinds of eggs and their shells like ostrich egg, eggs of duck, etc.,are used for this technology.

Egg Carving in the Modern Times

The use of carving knife is among the many ways to design the eggs in the form of flowers, birds, natural landscapes and more. After the completion of the sketching, the egg will look quite similar to the design done on any paper. Usually thick eggs are preferred for carving as shells of the egg are quite thin and it is often very difficult to handle them. Once the carving work completes, you need to remove the shell and disinfect the same.

Just like any other art form, the most important of all is the selection of the eggs. If you pick the wrong egg, all your efforts can go in vain, that is why you need to be a little careful about it. Make sure the egg is smooth does not bulge and has no scratches. The motive is to find the egg, which is right for carving.

Steps to Egg Carving

Here is how you can carve out an Easter egg beautifully as depicted in the image here:

Create a Hole: Once you select the egg, you need to make a hole at the rounded end of the egg with the help of knife and the secretive technique. Make the mark first and then the hole so that the egg does not break.
Make it Stable: After creating the hole, let the egg sit on the surface through hat hole only so that it is in stable condition. Next, you need to ooze out the liquid and the concept of air convention can definitely prove useful in this respect.
Clean the Egg: You can use water to clean the egg by turning it upside down several times. Proper cleaning is necessary or else the egg will get rotten and you will waste your time on it.
Dry It: Try to dry the egg through natural way to dry the egg, as using oven, etc. is not the right choice. It can take about a month to completely dry the egg before it is ready. As it starts drying, the shell will become hard and this is how it will get into the desired design and look just apt for your handicraft.

This was all about the Easter egg, how it has evolved with time, the use of laser technology for egg carving and lots more. If you too have got impressed with this egg technology, why not get started with it. Notably, CNC routers and laser machines are among the finest technology forms that have made a big difference to assorted industries. Not surprisingly, their role in carving entrancing designs out of eggs is also noteworthy, and Omni-CNC is the best destination to get these sophisticated machines. So do approach this manufacturer to decorate your Easter eggs like never before.

April 2, 2018/0 Comments/by Author

CNC Knowledge

Fiber Laser Cutter – The Ultimate Machine to Find Use in Assorted Industries

When cutting a metal to create an object, the cut quality matters a lot. The better the quality, higher are the chances of the manufactured product to come up with the exact finish. This is where fiber laser cutter holds widespread recommendation owing to its matchless precision, quality and smoothness.

How does it work?

The fiber laser cutter produces a laser beam to cut the metal sheets. The beam travels through collimation lens with the help of an optical configuration and pierces through a lens to further create a pinpoint heat beam. It makes a quick and accurate cut to give the desired shape to the metal. The machine is applicable on a number of metal surfaces including alloy steel, aluminum, stainless steel, titanium, silver, copper, gold, and so on.

Economical Fiber Laser Cutting Machine

Multiple Advantages

Using a fiber laser cutter could help you get accentuated results owing to numerous advantages it accompanies:

• Advanced Technology: The sophisticated laser cutter makes this machine to usher with quick and accurate results.

• Consistent Performance: The machine leverages top quality lasers with a lifespan of around 100,000 hours, which makes it ripe to work with stability even during long hours of work

• Versatile: Fiber laser cutters are highly versatile, which makes these machines a foremost choice of countless industries across the globe.

• Complete Control to Users: The operator gets complete hold of the machine, i.e., from duration to beam length and from heat output to intensity. This enables the user to streamline the laser beam as per the working situation.

• Low Maintenance Charges: The fiber laser cutters are perfect at cutting down the maintenance costs. The use of conventional technology set them free from maintenance requirement. However, in rare cases, if there occurs any need of servicing, the costs are quite low, especially if you buy it from Omni Tech.

Applications of Fiber Laser Cutter

With the advancement of technology, industries have also embraced the latest tools to spruce up their production units. Notably, fiber laser cutting machine has been a welcome addition to this trend as it finds religious application in a number of fields. These include the automotive industry, mechanical works, metal craftwork, circuit boards, hardware, eyeglasses, electrical cabinet, medical microelectronics, and so on.

As you can see, the toaster and kettle in the picture above are a perfect example of the finishing and precision work of the fiber laser cutting machines.

So the next time you use a kettle or have a glance at your fridge, do remember the efforts of fiber laser cutter in making these products so beautiful and adorable. Even if you do not use them, you couldn’t resist posing these creations as masterpieces to decorate your home, isn’t it?

Where to Buy From?

When Omni Tech is there to offer you a selected range of impeccable CNC router and fiber laser cutter, you don’t need to search anymore, for sure. The Chinese company comprises all the top models of widely preferred machines that businesses prefer to use for their cutting and carving purposes. Be it to create a fascinating figure out of wood or to come up with a 3D lamp out of aluminum, whether it is to cut a metal sheet to create toaster or to develop a relief structure, machines from Omni Tech are simply unmatched. So don’t wait, approach this celebrated company from China and order your fiber laser cutting machine right today, at the most unbelievable cost.

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March 15, 2018/1 Comment/by Author

CNC Knowledge

Here is How to Create an Armless Christ Statue with 4 Axis CNC Router

If you want to make a Christ statue, then the 4 Axis CNC Router is the best machine to work with. The machine has an 8x speed of normal working and enables 3D sculpture making with ease. It has a wide application and works seamlessly on acrylic, foam, plastic, teak wood, wood surfaces. Here are some tips that will guide you to give shape to 3D Armless Christ Statue Manufacturing.

Creating Program File

The first step for manufacturing an Armless Christ Statue Manufacturing is creating the program file. The file is generally in 2D. Tracing the interior curves and contours, extrude commands are utilized to give 3D shape with a solid surface.

Trim When Needed

You may use the fillet edge and trim commands occasionally in the process of designing the armless Christ statue. This allows more precision to the structures. Notice how the CNC router is carving out the Christ stature with a fine touch.

Creating the Tool Path

Your next job is the creation of a tool path. The 2D flat bits can mill the pockets by following the structure wherever required. A 3D ball end enables the work of a finishing pass. The ball end also provides the finishing for a 3D contouring.

Fix the Blank to Machine Table

The blank of the structure you intend to create is to be fixed with the machine. This will secure the structure. You may use the fastening tool to attach the blank to the machine table.

Start Processing

When you have set all the above, the machine is all set to start working. Automatically it will work on 2D and 3D progress as per the settings. When the work is complete, sanding the structure will take place.

This YouTube image shows the finished image of the Armless Christ stature carved out painstakingly with the help of 4 axis CNC router from Omni Tech.

Why should you use a 4 Axis CNC Router?

Ample reasons support the use of a 4 Axis CNC Router, here are prominent of them:

Can work on composites, non-ferrous metal, foam contours, etc.

• Can work on composites, non-ferrous metal, foam contours, etc.
• Enables drilling, trimming, etc.
• Suits varying production requirements
• It is a perfect solution for woodworking manufacturers
• Is very much flexible and durable
• Efficient for continuous production and full cutting time
• Absorbs any cutting vibrations

If you are a woodworking manufacturer searching for the best 4 Axis CNC Router, make sure to buy one from OMNI CNC. The company offers machines of superior quality that produce excellent work with utmost accurateness. For sure, your clients would love the armless Christ statue you create using it. Not only that, you can give shape to any designs with this machine.

To sum up, the Omni CNC 4 Axis CNC routers are ideal if you work in wooden manufacturing. This is going to a good investment if you want to achieve precision in your manufacturing work.

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March 14, 2018/0 Comments/by Author

5 Axis

Why 5 Axis CNC Routers is Indispensable for Your Business?

CNC routing is very popular among the various industrial domains. You can cut wood and aluminum material without any issues as the machine is designed to carve out 3D figures and geometrical patterns with immaculate precision.

Multifarious Features

5 Axis comes with numerous features that are indispensable according to the industrial standards; here are the significant ones.

Large Working Area: Due to the large dimension of the machine, it is possible to create full-size souvenirs for homes and commercial premises. CNC router carves out surreal images that can be cynosures of all eyes. The unique selling points of the device are the strength and durability. In spite of working for long hours, it is immune to wear and tear due to the presence of a welded steel frame.
High Speed: 10Kw HSD spindle is equipped with the tremendous power to gain high speed while cutting the material. You can add 8 position rotator ATC into the mix to increase the efficiency of the machine. The user should lubricate the guards and the rail blocks for seamless cutting operation. While transforming the material into an attractive mannequin, you will not notice the irritating voice that often comes from lathe machines.
Vacuum Pump: Manufacturers incorporate vacuum pump into the mix for strong clamping fixtures. It is included to stabilize the machine when exposed to vibration during the working process. In order to impart high speed, servo drivers are present inside the machine. It imparts superb power to the CNC machine.
Oil Mist Cooling System: This system can cut nonferrous metals such as plastic with exquisite finesse. Control system of the machine plays an important role in handling ferrous materials. T slot camping table is shipped with the machine for usage in the transformation process. Three-phase dust extractor is a revelation of sorts because it helps to reduce clutter after the process is completed. Cutting wood releases lots of solid waste that can spread all over the palace, therefore, it is vital to switch on the extractor during the cutting operation.
Numerical Control System: 5-axis CNC machine can be easily connected with a personal computer to manage the output without a manual interface. Invoke the app on the computers and set the speed in the virtual mode to watch the performance of the high precision cutters. CNC routers are epitomes of accuracy due to the presence of imported ball screws on the X-axis. You have to enter the specifications right inside the computer and click on the submit button to kick-start the cutter. Now let’s move over to the applications of this widely preferred machine.

Applications

Thanks to the perfection of the 5 axis CNC routers, they find use in a range of applications, especially in carving out enchanting figures out of wood, aluminum, and other hard surfaces.

Notice how the machine is carving out the 3 D profile figure of a beautiful woman to perfection out of mulberry wood in this YouTube video.

In this another video, the 5-Axis machine is creating an enticing helmet from a solid block of weighing 120 Kg.

It is indeed difficult to think how such hard surfaces could be transformed into lively creations, isn’t it?

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March 13, 2018/0 Comments/by Author

CNC Knowledge

3D CNC Router – The High-Speed Machining For Shoemaking Industry

CNC routers are finding a heavy use in a range of applications across assorted industries. These routers make industrial operations easier and hence save considerably on cost, time and labor. Be it cutting, engraving or carving patterns and designs on various materials like wood, plastic, aluminum, steel, foam etc., these machines are best for all such tasks. One of the most popular versions of this machine, namely 3D CNC routers, are making things comparably simpler for various industries.

Why 3D CNC Router?

Operated with the help of advanced design software, this equipment can cut through steel, aluminum, and other materials. Likewise, their use in the sole mould making for shoes is also widespread for the following reasons:

• Ensure optimum finish
• Perform exceptionally
• Designed ergonomically
• Resistant to wear and tear
• Require least or no maintenance
• Flexible software

The Role of Software

The manufacturers of sole mould confide on 3D CAD/CAM software to enable the CNC router work as per their specifications. These software help people in the footwear industry to create upscale designs for shoe soles that could meet the growing market demand. The CAD system designs 3-D model of footwear sole and subsequently, the CNC machine works on the created design to manufacture the sole from aluminum and other sheets.

The image above shows the Aluminum mold for sole making carved out with the help of CNC machine.

Benefits of Shoe Mould Manufacturing through 3D CNC Router

Numerous models of 3D CNC routers are available with varied companies for you to grab. All these machines comprise a range of features that make them the most sought after for creating shoe mould. Here are some valuable features you would come across in these CNC routers.

• The machine casts the main structure of the mold with acute precision.
• Ensures stability with high-speed execution.
• Accurate metal processing with high-performance engraving
• Heavy duty gantry and steel frame for high-end rigidity
• Ball screw to infuse processing accuracy
• Clamping table with T-slot, to avoid spindle vibration
• Oil mist cooling system

Omni Tech – The Reliable Manufacturer

To avail all such benefits from a 3D CNC router, buying the machine from Omni Tech would be the best decision. It will not only save your time but also help you get enticing shoe designs to enthrall the customers. Its machines are duly equipped to contain all the requisite features and hence are the best to buy as compared to those from other manufacturers. Among the other equipment you can avail at Omni Tech for cutting, engraving, sole mold making, and other processes include 4 axis CNC routers, ATC CNC router, EPS Shaping CNC Router and so on.

3D CNC routers from Omni Tech are the best to give you perfect designs for shoes. Hence, if you are into show manufacturing business, this machine could be of much help.

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March 12, 2018/0 Comments/by Author

5 Axis

OMNI CNC – The Most Reliable Company to Offer 5 Axis CNC Router

The engraving industry has undergone a revolutionary change in recent times with tremendous technological and product modifications. 5 axis CNC Router is a very important innovation that finds its use across different industrial domains ranging from aerospace to instrumentation. Thanks to the ease of use and durability, it is one of the most preferred tools to accomplish diverse range of tasks. The router is creating huge fan following due to the ability to perform precision cutting with impeccable accuracy:

Range of Features

The device is equipped with a heavy duty gantry and machine table t to provide high speed across the 5 axes. It is used mainly for mould making and chiseling the wood to desired size and shape. The 5 Axis CNC router is also beneficial in plastic fabrication and GRP machining of the aerospace components. The products carved out with this machine are highly durable and of exact shape and size. In construction industry, this router is ideal for machining the wooden contours and surfaces.

In order to impart maximum straightness and rigidity, heavy duty welded steel frame is the best for use. It works with maximum accuracy and ensures higher productivity. Efficient design of the router is instrumental in preventing the spread of the debris on the floor. Furthermore, it also comprises oil mist cooling system to cut through non-ferrous metals, followed by Osai – PC interfaced Numerical Control System.

Some Common Applications

Omni-CNC holds wide recognition for manufacturing quality routers and the same holds for the flexible 5 Axis CNC router machines. Here are some of the common applications of this wonder router:

Mould making
Trimming of mouldings formed by vacuum
Composites and EPS
solid surface machining and contouring
Cutting of large-scale instruments
Rail wooden mold
Wooden ship model
Resin tooling board
3-d surface engraving

Omni CNC – The Best Option

The forte of OMNI is the customized CNC solution catering to the specific requirements of the clients. Implementation of technology is a boon for this company as it helps its clients to increase the production and reduce the lead time. It not only reduces the overall cost but also helps clients to adapt to changes in the market. The company enables its users to produce high quality products at affordable cost to the user. The Enclosed machining area is the key to create machining composites, aluminum and many more materials. It is perhaps the highest performing machine in its class due to improved configuration.

The positive effect of 5 axis CNC router refuses to fade, as the instrument is perfectly suitable for various types of applications. The most important attributes of the router are the control and the drive system because they epitomize the skill sets and talents of the OMNI engineers.

January 4, 2018/0 Comments/by Author

CNC Knowledge

Making Model Clock With CNC Router for Felicia

My daughter Felicia was assigned homework: making model clock for studying. From the beginning, we planed to use the integrated paper, pen, knife to make one. There is no Compasses and ruler at home that day, it is very hard to draw circle and mark the clock tick position. We tried several times, but is disappointed for the work we made. I prefer the perfect and can not accept that.

Then one idea just came to my mind, how about use our cnc router machine to make a model clock for Felicia? Then I drive to company after left Felicia to her dancing class for training.

I downloaded a clock program file from site, and my colleague designed the clock pointer. Then set the tool path and import to the cnc router machine controller.

It took around 10 mins, and then a perfect model clock created. It is so perfect in my eyes. Then I took it to pick up Felicia from dancing class. She was so happy to see it. I told her, the cnc router machine helped us to make it, and we should decorate it together, then it is perfect.

We used the Choi clay, painting to decorate the model clock. Wow, it is impressive I have to say. I am sure Felicia loves it very much, since it was made by her father with a machine, and she did not just went to purchase it from store. Oh, her teacher told her that her model clock is very special and many classmates asked her how to make one.

dav

December 29, 2017/0 Comments/by omnicnc